1. P.S.SANTHOSH KUMAR Contact No: +91- 8220117948 / 09844890025 E-Mail: pssk031185@ gmail.com Communication Address: C /0. PS Sridhar, C-301, VGN AVIV COURT, Kamaraj Nagar IV th Street, Paruthipattu Village, Avadi, Chennai – 600071. ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Vision & Objective:- To be associated with progressive organization that provides scope to update my skills in accordance with the latest trends and be part of the team that dynamically works towards growth of the organization. Professional Synopsis A dynamic professional with 7.3 years of rich experience in Projects, Commissioning & Maintenance of Air Separation Plant. Presently looking after / heading O&M – Mechanical Department in Sesa Goa (M/s. Vedanta Group) Manage maintenance budget, planning, execution, manpower, contract services, and other department interface. An effective communicator with excellent relationship building & interpersonal skills. Strong analytical, problem solving & organizational abilities. Possess a flexible & detail oriented attitude. Project Experience: Planning for kick- starting site activities and timely execution of jobs Perform project detailed planning, which includes studying Detailed Drawings and preparing BOQ for the job. Floating Quotations by providing all technical details to Procurement Department and ensuring timely material purchase. Erection & alignment of critical equipment’s like Centrifugal Compressor (21000 Nm3/Hr), Cooling tower (R.C.C type), Cryogenic vertical pumps, Centrifugal and Reciprocating Pumps, M.S Absorbers, Cryogenic Storage tanks, Distillation Columns, Heat exchanger and different types of Control Valves. Dismantling / Cleaning and Alignment of Reciprocating Compressors / Pumps with medium & high pressure and Cryogenic Gas turbines (Make Sichuan Goadeng) Studying and implementation according to isometric Drawings for different pipe lines & equipments. Material loading and unloading activities at site. Material handling at site. Supervision of C.S / S.S & Al pipelines fabrication and erection with proper safety procedure. Pressure testing of Heat Exchangers and cryogenic distillation columns. Preparation of protocols for different pipeline & equipments. Preparation of erection reports and daily progress report. Preparing progress report on the status of project(s). Safety representative for maintaining related safety records. Commissioning Experience: Experience in pre-commissioning activity of ASU (Blowing, Pr. Test, Cold Test, De-frosting). Filling DCAC & WNCT with POLYPROPELENE rings. 2. Leak test and Pressure testing of all the C.S / S.S / Al pipelines, Storage Tanks. Pre-cleaning of Absorbers. Adsorber filling with Alumina / Molecular sieve. Performed pre-commissioning & commissioning planning. Commissioning of Centrifugal three stage main Air Compressors, Reciprocating – Oxygen and Nitrogen Compressors. Commissioning of Air Pre-cooling, Purification Area and Refrigeration Unit (HITACHI). Commissioning of turbo Expander. Commissioning of Cryogenic Storage Tank. Operations & Maintenance: Coordinating with Operations Manager and other Process Engineers for Smooth Operation. Experience in Troubleshooting & critical maintenance of Centrifugal compressor (Atlas Copco / Ingersoll Rand), Reciprocating compressor, and Expansion Turbine and Water pumps. Proactively identify areas of obstruction/ breakdowns and take steps to rectify the equipments through application of trouble shooting tools. To evaluate equipment performance problems and to suggest modification / available new technology to reduce overall maintenance cost. Monitoring completion of job assignments through frequent field observation and inspections to ensure compliance with company’s standards. Planning for preventive, predictive, B/d & Planned maintenance schedule to reduce down time. Preparing PM Schedules for all Equipment and Ensures that Preventive Maintenance is in Place and Implemented. To monitor and ensure that the shutdown maintenance jobs are carried out within the scheduled time frame. Preparing CBM report & direct and participate in performing Condition Monitoring of Rotating equipment and advice on the maintenance schedule based on the analysis. Monitoring Process Parameters and Control within Defined Limits and taking the Necessary Corrective Action in Case of Emergencies or Equipment Breakdown to ensure the uninterrupted Operation.Analyzing Breakdowns and Working to achieve Zero Breakdowns. Assessing root causes and remedies. Talking to Vendors and purchasing Mechanical Spare parts. Managing all budget preparation and cost control. Maintains the Highest Standard level of Safety and the Housekeeping around the Plant. Safety & Quality policy implementation on day to day activity. Planning, scheduling and execution of shutdown and major overhaul maintenance activities Troubleshooting problem by co-ordination with other departments like Instrumentation, Electrical and Utility. Maintaining stores of critical parts, to prepare the list of spares, tools and other material required for the maintenance jobs and issue the Purchase/Material requisitions for the Section Head approval. Preparing Work instructions. To conduct Toolbox meetings with subordinates for discussing safety and methods of completing job tasks. 3. Manage the competency of the staff using competency gap analysis, recommend On Job Training and other training aids. Implementation of 5S & HIRA at work atmosphere. Develop & maintain Lock out, Tag out at every S/d job. Coordinating, assigning & directing, daily, weekly, monthly, yearly maintenance schedules. Establishing job priorities and time frames for Maintenance Staff. Maintaining appropriate documentation of maintenance schedule, equipment installation and structure repairs. Managing maintenance budget including monitoring inventory and expenses Supervising and leading a team of twenty staff Performing other related tasks and duties as assigned by Factory Manager. To update the equipment Data, History and Maintenance records in ‘SAP’ system. Work Experience: Organization Designation Duration Jindal Saw Ltd*, Gujarat Project / Maintenance Engineer (ASU) Capacity: Oxygen-137 TPD, Nitrogen-178 TPD & Argon- 5 TPD. Mar ’08 to Mar 2013 (05 Years) S.S & COMPANY (Sesa Goa, Vedanta Group)* Goa Maintenance In charge (Deputy. Manager) Capacity: O2 – 100 TPD, N2 – 45TPD From April 2013 – Till Date Academic Credentials: Qualification Percentage / Grade Board/University B Tech (Mechanical Engineering) 75.56% D.R. M.G.R University, Chennai PGDBA (Operations) 63.10 % Symbiosis Centre for Distance Learning, Pune IT Skills Office Packages: MS-Office 2003/2007 (Word, Excel, Outlook,) Technical Packages: Auto Cadd 2007, SAP MM & Primavera – P6 KEY STRENGTHS: Good initiative skills, which help in quick starting of project activities at site. Sincere and hardworking and loves to work in self- interest. Ability to Respond in a Timely Manner to any Emergency. Always ready to take more responsibilities with an urge to learn new technologies. A good team worker who believes in timely execution of work through better co- ordination with everyone involved. An effective communicator with excellent relationship building & interpersonal skills. Strong analytical, problem solving & organizational abilities. Possess a flexible & detail oriented attitude. Planning & Scheduling Skills. RCA Skills. Conflict resolution skills. 4. High Team work Spirit. High Ownership Spirit. Good in managing of difficult situations & Staff. Self confidence. Personal Dossier Date of Birth : 03rd November 1985 Marital Status : Married E- mail I.D. :
[email protected] Languages known : Hindi, English, Telugu & Tamil Sex : Male Nationality : Indian Current CTC : 6 .06Lakhs / Annum Expected CTC : Negotiable Notice Period : Immediate Passport Details : Passport Sl No. : G 5554914 Date of Issue : 15.10.2007 Date of Expiry : 14.10.2017 Place of Issue : CHENNAI, TAMILNADU, INDIA ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- --------- DECLARATION:- I hereby solemnly declare that all the statements made in the above are true and correct to the best of my knowledge and belief. I would be obliged if I am endowed with an opportunity to serve your organization. Date: 06.09.2015 PS SANTHOSH KUMAR Place: - Chennai From Date: 06/09/2015 P.S.SANTHOSH KUMAR, I N D I A - ( : +91- 8220117948 / 9962480350 E-Mail :
[email protected] To 5. Head HR, Dear Sir, Sub : APPLICATION FOR THE SUITABLE POST (MECHANICAL) I wish to bring to your kind notice, that I, PS SANTHOSH KUMAR, having completed my B.Tech (Mechanical) with 75.6% aggregate,(First Class) from reputed University of Chennai (Tamilnadu-INDIA) in 2007. As a Fresher, worked as an Engineer – Project at “WELL TECH ENGINEERING”- Mechanical Contractors of Rajashree Cement Works, Ultra Tech Cement Limited, Aditya Birla Groups for 8 months. And Later worked as Project Engineer (Mechanical) at Jindal Saw Ltd.,(-A Unit of Jindal Groups) having Project / Commissioning & Maintenance Experience of 7 years and successfully a part /key instrument in new Plant Erection & Commissioning . Presently working as Maintenance In-charge(Mech) at Vedanta Group (Sesa – Goa) I would like to apply with your company for the position of Maintenance Planner, where I can use my skills and previous Gas field experience to strive to obtain your company's mission. The enclosed resume will furnish you with complete information concerning my background and capabilities. I am an innovative thinker with a demonstrated ability to improve production and decrease down time. I am very adaptable to changing projects, work schedules, and have a proven ability to quickly train on different facilities. In addition, I have excellent planning and organizational skills as well as excellent rapport with superior and co’ supervisors. You can find me working well under pressure, am an effective problem solver and a conscientious and reliable worker. If you have an opening in your organization for a person with my qualifications, or if you are anticipating one in the near future, I will feel very much appreciated meeting you for a personal interview at which time we can discuss in detail that how my experience and genuine enthusiasm will work for getting the job done, getting it done safe, and getting it done right which will benefit your company. I fully assure you that with my self interest in my carrier growth & dedicated hard work I shall always be loyal to my organization and prove my abilities. Thanking you in anticipation, Yours faithfully, PS SANTHOSH KUMAR S/o. PS Sridhar Place: Chennai, (India) Date: 06/09/2015 6. Head HR, Dear Sir, Sub : APPLICATION FOR THE SUITABLE POST (MECHANICAL) I wish to bring to your kind notice, that I, PS SANTHOSH KUMAR, having completed my B.Tech (Mechanical) with 75.6% aggregate,(First Class) from reputed University of Chennai (Tamilnadu-INDIA) in 2007. As a Fresher, worked as an Engineer – Project at “WELL TECH ENGINEERING”- Mechanical Contractors of Rajashree Cement Works, Ultra Tech Cement Limited, Aditya Birla Groups for 8 months. And Later worked as Project Engineer (Mechanical) at Jindal Saw Ltd.,(-A Unit of Jindal Groups) having Project / Commissioning & Maintenance Experience of 7 years and successfully a part /key instrument in new Plant Erection & Commissioning . Presently working as Maintenance In-charge(Mech) at Vedanta Group (Sesa – Goa) I would like to apply with your company for the position of Maintenance Planner, where I can use my skills and previous Gas field experience to strive to obtain your company's mission. The enclosed resume will furnish you with complete information concerning my background and capabilities. I am an innovative thinker with a demonstrated ability to improve production and decrease down time. I am very adaptable to changing projects, work schedules, and have a proven ability to quickly train on different facilities. In addition, I have excellent planning and organizational skills as well as excellent rapport with superior and co’ supervisors. You can find me working well under pressure, am an effective problem solver and a conscientious and reliable worker. If you have an opening in your organization for a person with my qualifications, or if you are anticipating one in the near future, I will feel very much appreciated meeting you for a personal interview at which time we can discuss in detail that how my experience and genuine enthusiasm will work for getting the job done, getting it done safe, and getting it done right which will benefit your company. I fully assure you that with my self interest in my carrier growth & dedicated hard work I shall always be loyal to my organization and prove my abilities. Thanking you in anticipation, Yours faithfully, PS SANTHOSH KUMAR S/o. PS Sridhar Place: Chennai, (India) Date: 06/09/2015