Prefabricated Building Technology

June 19, 2018 | Author: Syed Ashique Hussain Hamdani | Category: Polystyrene, Concrete, Building Engineering, Industries, Technology
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ICBINSULATING CONCRETE BLOCKS PREFAB BUILDING TECHNOLOGIES Revolution in Construction Technologies RESIDENTIAL Luxuries villas Low Cost House Urban House Colonies Multistory Apartments COMMERCIAL Stars Hotel Office Shopping Mall Industrial Building Warehouse Workshops GOVERNMENT BUILDING Offices Hospital Educational Intuition Military Police buildings Other Government Building I ICB SPANISH PREFAB BUILDING TECHNOLOGIES Industrial and commercial age today needs an environmentally friendly construction because of the desire to reduce CO2 emissions, save energy resources, provide aesthetically pleasing and healthy surroundings and at the same time minimize waste, durability, safety and aesthetical living. and aesthetical living. Insulating Concrete Blocks ICB prefab building technologies, fortunately is capable to serve withh folowing chacteststics :1. 2. 3. 4. 5. 6. 7. 8. 9. Environmental Friendly Ecological, Healthy Comfortable Economical, Durable, Safe Easy Installation Efficiency (Time, Management and Money!) Energy Savings ICB is a high quality construction solutions that addresses urban needs of today and accepting challenges of future ahead. The core concept is based upon durable prefabricated housing, with cost, energy, ecology and safety concerns in manufacturing and installations. To raise the construction engineering by proficient manufacturing technologies to bring high standards of quality and luxury living, ICB provides a total sustainability in urban housing technology. ICB IS patent technologies and high qulity buildings are 100% manufactured in factory and shiped by container to install with taking in account the time and financial constrains of clients quality, durability and contractual modalities required by end users. ICB Technology is currently used in more advanced countries of the world. Indeed, we are looking partners to join consortiums of investors, suppliers, services providers to lead change in today's urban life. ICB Prefabricated Building Technology is innovative solution of today housing and construction needs based upon environmental friendly material for new construction/ installation in accordance with design and assembling compliances. The Advantage ICB System is a patented insulating concrete forming system consisting of two layers of expanded polystyrene (EPS) insulation connected with web connectors moulded into the EPS insulation. The top and bottom edges of Advantage ICF System blocks have pre-formed interlocking mechanisms which ensure web connectors align vertically for attachment of surface finishing materials. When the installed Advantage ICB System blocks are filled with concrete, an insulated, monolithic concrete wall of uniform thickness is formed. The result is a superior, energy efficient wall that will provide long-term energy cost savings and add resale value to the building. Any kind of building or house with total interior solution, walls, wood work, doors window, kitchen, washrooms, electromechanical sewerage and water systems, locks and safety system, waterproofing, fireproofing, soundproofing and disaster resistance system manufactured in factory according to the designee provided by the clients. Today, homes reflect lifestyle of person or family, commercial building attracts market trends and government building inspires a pride and honor of nation. ICB Prefabricated Building Technology brings such a wisdom and aesthetics to serve the client needs together with technical and production strength. And the most important ICB Prefabricated Building Technology brings hygienic health and environment friendly life. ICB Prefabricated Building Technology brings further benefits by material of choices; solid, lasting construction that resists the ravages of fire, wind and ageing. ICB is doing plain concrete - by two built-in layers of foam insulation, which some sizable advantages over an ordinary home, primarily durability, design, constriction time, safety, energy efficiency and peaceful living. All wrapped up in a solid, high-quality building package that gives an ICB home an utterly remarkable feel that really has to be experienced to be believed. As soon as you step inside, feel that ICB home is not an ordinary house. It's not only just beautiful, comfortable and quiet but also solid and built to last. I ICB SPANISH PREFAB BUILDING TECHNOLOGIES 100-YEAR GUARANTEE The durability of special building is much longer than guarantee. This period is derived from assessing the technical specifications of material. CONSTRUCTION SPEED The maximum construction period, even for the an average houses, is one month. The construction time is not influenced by weather EASY INSTALLATION Made assembling an easy performance and also invented a special designed “Production Line of Assembling”, therefore the larger projects are comforts,. There are no wet operations no restriction by local material shortage and different local labor working quality. There is little waste in the scene with no environment pollution Convenient In Long Distance Transportation Fast Delivery And Easy Installation Energy savings of 25-70% depending on location Consistent indoor comfort due to high thermal mass and low permeability Structural longevity Consistency in product and application Maintenance-free Architecturally "substantial" appearance due to thicker walls vs. traditional 2x4 or 2x6 construction Negligible out gassing - no use of formaldehyde during manufacturing process High Rise 20+ Stories Highbred Energy Solution Diversified Advantages, Safety, Comfort Environmental Protection Hygienic Living, Competitive Price, Best Land Resources Management Fire Resistance Water-Proof Moisture-Proof Insect Proof Thermal Insulation Sound Insulation Earthquake Resistance Anti-Hurricane Durable In Use INTERIOR DECORATIONS Decoration work is part of design together manufacturing process that reduce heavy internal and external decorating work LOW ENERGY CONSUMPTION CONSTRUCTION SYSTEM The houses are characterised with particular natural inbuilt methods to resist harsh weather, either cold or hot. All materials used in the walls are excellent insulators and this ensures a constant internal temperature. GREEN ENERGY SOLUTION Beside, hybrid system (solar and windmills) are also providing ecological friendly energy and personalized electricity solutions. SAFETY SOLUTIONS Thanks to the modern multi-layer technologies, building can confront with an highest, earthquake, fireproof, waterproof, and soundproof further enhance safety soultion. GUARANTEED PRICE The prices mentioned upon the agreement shall be final; there will be no further increases. NO HİDDEN COST Light Weight; Easy Shipping, Transportation And Assembling Katrina Hurricane An House constructed ICB Prefabricated Building Technolgy remain during the desastretic flood in USA Tornado in Texas Fire in California Sounds R Resist/ Sound Proof System Thermal and sound Images demonstrate the superior energy efficiency of an ICB wall system ICB Performance Comparison Dıscıptıon Building Life Expectancy Insulation type R-Value of wall assembly – ASHRAE – infrared thermographic test Air leakage – through walls –entire structure Air changes due to leakage Usual 80-85 years Fiberglass R-19 ICB 200+ years Expanded Polystyrene Diffences 2-3x longer higher efficiency R-17 R-13 to R-15 R-20 - R-25 R-28 to R-50 30% higher 2x better high 0.35 Air Chg/hr near-zero 0.09 Air Change/hr virtually leakproof 4x better 8 times per day 2 times per day 4x better Mass of 8 ft wall without 32 lbs/ft coverings Heat reservoir Heating/cooling cost of 1500 square-foot home Sum of toxicity factors in fire (per ASTM E84) Smoke generated Sound insulating qualities Environmental friendliness 9.2 BTU/hr/deg F 440 lbs/ft 93.0 BTU/hr/deg F 14x more 10x greater $820/year $240/year 3x better 50 less than 10 (self-extinguishing) less than 170 STC 48 5x safer high STC 32 superior virtually soundproof poor excellent superior Reference: adapted from Building Technology The plant required an industrial facility of 7500 square meters and consists of four main parts. 1. Storage and handling of raw materials 2. Expansion and transformation of EPS with storage 3. Cast and production of forged blocks and different parts of the building system 4. Storage and logistics of material produced. 1. Aging Silo 9. Pond and Cooling Tower 2. Continuous Pre-expander 10. Automatic Vacuum Shape Molding Machine 3. Batch Pre-expander 11. Automatic Vacuum Block Molding Machines 4. Raw Material storeroom 12. Hopper for Machine 5. Boiler Room 13. Vacuum Tank 6. Air-compressed Storage Tank 14. Automatic Block Cutting Machines 7. Steam Storage Tank 15. Blocks drying Room 8. Air Compressor and Drier 16. Shapes Drying Room Technical information an requirements to Install Optimization Process Design and EPS offers the comprehensive process design expertise to take your product from concept to completion – and your operations from problematic to profitable. We look at all aspects of process design – including auxiliary processes – to determine strategies for improving efficiency, increasing product yield, maximizing raw materials, and minimizing waste. The end result is increased profitability. Process Design and Optimization - Reactor engineering - Adsorption & ion exchange - Fermentation - Heat transfer - Mixing - Distillation - Absorption - Membrane filtration (UF, MF, RO) - Extraction - Fluidization - Centrifugation - Crystallization - Filtration - Drying \ 1. Cost of plant 4,280,000 €. 2. Local Cost. Depend upon local condition 3. Delivery of plan and construction/installation period: 3 Month 4. Monthly production :800 Houses 5. Period required for installation an house: 1 Month CONTACT PERSON Ashique Hamdani Syed Executive Director 5 Dimensions FZC PO BOX NO. 51368, Office E23G-36, Hamriyah Free Zone, Sharjah UAE, www.5donline.net, Email: [email protected] Mob.: +971 50 7093347 SkyPe; ashique_hamdani Facebook: 5dfzc


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