BRAIiMAPaTRA-c;lc-xunllropor-Tilrenr'lUneo r- woixs csu & (:21-!!.!I E l L F o r m a t N o : M 5 R E v ' l 05107/2012 __--- GSU & C2+ UNIT J Ar r-tlNg PROJ ECTS Ll rvIJES. ' . lPv!-lqBcPt/PPIGSU & c2+/PQR-12 Machine o. Semi - Auto ) ) N o : W ! werdins Procedure specirication No IPL/EIL/BCPL/PPlcsu & c-2lA4e5:121-B!!!Q) oate I lE1-Z(W--supporting PQR No Revision No, weldins Process(es) : GTAW/SMAW ..-- TYpes ( Automatlc, l * " Z.5mm to 3mm t' I i t 1 1 2 m n A spacing and the detai ls of the weld groove mav be specif ied ( At procedures, etc lo nt Oesign Backing { Yes ) Dia : 4 " ( inch) /XXS tches, Product ion orawings, weld symbols or wri t ten Descript ion should show the general arrangement ofthe parts tp be weided where appl icable' the ion of the lMfgr , sketches mav be attached to i l lustrate joint design, weld layers anJbead sequence, e g , for notch togghness procedures' for mult ip le pr l iation Type and Grade : ASTM A335 GR P22,ASTM A335 A691GR 2 25CR CL 42 )ation rvpe and Grade : ASTM A335 GR P22'ASTM A335 A691GR 2 25CR CL 42 OR Analvsis and Mech ProP : N/A P pe Dia Range: Groove : ALL MAXIMUM PASS THICKNESS < 13 MM i YES---- W s N o { C l a s s ) | GTAW o 3 s .28 ER-8OS-83! 2 .4mm 8mm SMAW 4 5 .5 E8018-B3L 3 ,2 26.24mm Flux ( Class ) tach base metal - f i l ler metai combinaion should be ---- - ntlrLnAl'tnP Elsuna*o.Pu" No :6-82-1100 Revl 'SHt ,lit:,-,i BRAHAMAPUTRA PETROCHEMICAL roNs ( Qw - 40s ) Posit ion (s) of Groove !1/elding Progression I P , c s i t r o n ( s ) o f F i l l e t : i PREHEAT ( ew - 406 ) l P r e H e a t t e m p . M i n . : 150"c MIN E:LECTRTCAL CHARACTERISTICS ( QW 409) ALL (6G) up UPHILL Down ALL j tn te rpass Temo. Max. : 250 'C MAX lpre heat ma in tenance : Ma in ta ined t i l l end o f we ld ing I i{t:ontlnuous or special heatlng where applicable should be recorded) I I 18-28(SMAW) _ I l /ode of Metal Transfer for GMAW i i lect,ode wire feed speed range N / A BF-nHMfFfTnA c'lrAdxen AND PoLYMER Lll\'tlr JAIHIND PROJECTS LIMITED.ENGINEERS INDIA LIMITED. MECHANICAI, WORKS CS[J & C2+ LJNlTWELDING PROCEDTIRE SPECIFICATION (WPS) JPLiGSU & C2+iMEC/PP/F.o5 E l L F o r m a t N o : M O R E V . tEIL Slandard spec No :6-82-1100 Rev I POSTWELD HEAT TREATMENT ( AW - 4P7 } remperature Range , 620.660'C t ime-1 hr, / inch thk(2 hr min) composition (mrxtures) 99.995% TRAVEL SPEED RANGE mm/min F ILLER METAL ER-8OS-83L E8018 83L E8018 83L E8018 83L E8018 83L E8018 83L ':1"" l l l r i f i ce o r Gas Cup s rze i I l ln.tra and lnterpass cleaning { Brushing, G.inding etc ) i i I I Vlethod of Back Gouging i j cscr l la r ron : l :onrac t Tube to Wor l D is tance : 1 vu t ip re o r S ing le Pass (per s ide) : jM! l t rp le o r s ing le e lec t rodes ; i lravel Speed { Range ) : ROOT STRING AND OTHER WEAVE BEAD 8mm M lN ,19mm MAX BRUSHING & GRINDING N/A 2.5 TIMES OF ELECTRODE CORE DIA N/A MULTIPLE PASS SING LE SEE TABLE NONEI ^I f e e n r n g i I orhu, , i WELD LAYER (S) ROOT HOT FILLER-I F ILLER- I I F ILLER- I I I FI NAL-I F INAL- I I I{ i N A M E : i oerE : DESIGNATION : JPL BCPL Proiect, BRAHMAPUTRA CRACKER AND POLYMER LTD' JAII{IND NROJECTS LIMITED. NAME OF WORKS : MECHANICAL WORKS GSU & C2+ IJNIT PROCEDURE QUALIFICATION RECORD (PQR) BRAHAMAPUTRA PETROCHEMICAL COMPLEX PROJECTS l LFormatNo M6REV.1EIL Slandard spec No | 6'82-1100 Rev t FFoCEEuRE ouALlFtcArloN REcoRD (PQR) ( Section lX, ASME Boiler and Pressure Vessel Code) Date I 0542'2012 i BcpL unit : GsU & c2+ UNIT Name of Work : MECHANICAL WORKS' Procedure Qualit ication Record No I tPLlElLlBcPVPPlGsu & C2+/PQR-12 (REv'00) No I |PL/EILIBCPLIPPIGSU & C2+/PQR-12 |REV 00) T y p e ( M a n u a l , A u t o m a t i c , S e m i - A u t o ) : M A N U A L posnvelo nelr TaEATMENT (QW - 407) Temoerature :620-660'C of Gas or Gases : ARGoN BASE METALS (QW - 4O3I ater ial Spec, ASTM A 335 ype or Grade :GR'P'22 N O : 5 A t o P N o : 5 A ickness :17 .12 mm ]ps, 95-110(GTAW)/117-130(SMAW) volts :9-14(GIAW)/18-28(SMAW) her Metal Analysls A No : GTAW SMAW 3 3 2.4 3 ,15 b { 5,28 5 .s ER-80S-B3t E8018-83L IECHNIQUE (QW - 410} Trave lspeed : 43 '18-53 .39mm/min(GTAW)/23 '02-72 '51mm/min{sMAw} String or Weave : sTRtsG FoR RooT & wEAvE BEAD FoR FtrrUp,HoT pAss & F|NAL ion : 2.5 TIMES OF ELECTRODE CORE DIA or single Pass ( Per Side ) : MUtTlPAss SINGLE ProBression (Uphi l l , Downhi l l ) : I 'JPHlLL l n te rpass Temp : 250 'C C l i e n t : BRAHMAPUTRA CRACKER AND PSLYMER LTD' ]ONTRACTOR: I ^ I I I INN PRO.IECTS LIMI ' I 'ED.EPMC: ENGINT,ERS INDIA LIMITED. Document Category PROCEDURE QUALIFICATION RECORD (PQR) . , , . . ' . , N )rcject title : BRAHAI\{APUTRA PETROCHEMICAL COMPLEX PROJECTS EIL Standard spec No : 6-82'1 100 Rev'l : lLFomatNo ; M 6 REV.1 ?i: l Nrr r 00 Specimen No, width Thickness ;;;;T Area mmr I ,'*.;l Load N. I Tensi le Strength( M p a ) r::ffi Obseryat ion BroLen -garent metal l ractuf e-duct i le Acc NO.1 17.20mm 383.56mm'l 185000 481 Mpa Acc NO.2 !2.14mm 17.14mm 379.48mm'l 180000 473 Mpa Broken -parent metal fracture-ductile' r , , , . , , . I ' . - , ' , ' - , - s Guided Bend Tests (Ow - 160) Jl ts Observat ion ipecimen Thickness/Dia Type and FiBure Acc tB-r Acc tB-2 Satistadory RB.1 Satisfactory Satisfactory Acc RB.2 vlE-5ec.lx/2010,QW451.1) st (QW - 170)Toughness T( - I Lateral t xp , I DroP Weight Notch Locat ion Notch Tvpe Test Temp, lmpact Values Break No Bteak N o . % Sheal M/s Fillet weld No --.-- Penetration into Parent Metal : Yes esults - Sat isfactorY: Yes --- ype and character of Fl t : Micro Macro results - I VICKERS HARDNESS SURVEY HV-10 : OTHER EX TEST METHOD: E-92r 1982(Ra-20 HARDNESS @ WETD HARENESS @ HAZ HARDNESS @ PARENT z) PosT WELD HEAT TREATMENT : PWHT REPORT NO t 47O DAIE t26l7ll20rr 3) RADIoGRAPHIC rEsrlNG: Rr REPoRT No. 391lGsU & c2+) DArE | 30/1:n01,: Welder 's Name I LAKHINATH BURA GOHAIN-(G'24) IBR Clock No - Tests conducted bY -DELHI TEST Laboratory REPORT NC We cert i fv that the statements in thls record are correct and that the test welds were prepared' wel Manufacturer _ B v - esr AN t3 {Qw - r80} , N o - 4 I N A T I O N 170 HV 10 160 HV 10 155 HV 10 ' - Stamp No 203551 1 1214GEN 22 I led and tested in accordance with the requirements of sect ion lx of the AsME code FOR JPL N A M E :l A M E ; GN I /.t v;lcN' Ls J/\t'; ^ t DATE : ;EsrcNATroN, 6 E#1.#hlr*:t . i I l - - - t - I 3 o 0) a ,:1 E 0, F+ c z \\ P t \ w / r l l\Al t \ t-t : 4 l 20 I i I n r, G i.l r s, Q z L Fi t-: C4 A. b \-i a t ? d 3 e rl -l - o - X t-J e) (\ - t o -l - "J J .J ? z .j -.1 c\ N 3 -l z - Ffl FI z z a z F 3 bJ l=l -tr c\ E \. \ z F a - F t9 + 7 I ?\. a\ 3 i X \ f.' O - bP X z r A o " a o F o N + Ci z gr ln a a - z Client ; BRAHMAPUTRA CRACKER AND POLYMER LTD' EPMC : ENGINEER INDIA LIMITED. CONTRACTOR: J D ocument CategoD, j RADIOGRAPHY INTERPREATION REPORT WORKSGSU & C2+ RECOVERY UNITNAME0F WORKS : MECH ect title : BRAIIMAPUTRAPTTROCHE EIL, Standard spec. No. : G82'1100 Rev. I EIL. FORMATNO. : tr[ 16 Rev. I rYpD Elp,1o;6o'l{ RADIOGRAPHY RADTOGRAPHY TECHNIQUE : SWSI/DWSI/DWDI CEPTANCE STANDARD ASME SEC. VIII LINE NO. / ISOMETRIC NO. GRS : GRINDANDRESIIOOT DRS : DRESSAIIDRESHOOT CRS : CLEAI\TANDRESHOOT I.EGEND : A : R : C S : ACCEPTAIICE REPA.IR CHECKSURFACE RT : RE-TAKE RS : RESHOOT H : HOLD br !-Ej i glJt' DELHII TEST HOUSE' A-G213, G.T, Karnal Road, Industrial Area, Opp, Hans Cinema, Azadpur, Delhi-110 033 (lNDlA) Phone : +91 -11 -47075555 (30 L ines ) Fax : +91 -1 1 -47075550 e-mail :
[email protected] E S T D . 1 9 7 5 Issued to: The Resident Construction Manager Enginners India Limited B.C. P.L.,Lepetkata,Dibru garh (Assam)-7 86006 Protocol : ASME SECTION lX (1) Tensile Test :- QR-O302 Report No: 2035511 1214G8N221 Date: l5-12-2011 Date of Rec[ept: 14-12'2011 Party Ref No : 6907 IEIS I 19 -421 C-49 I IIeVS-9l66.Letter date : 07 ll2l20ll Sample Description - weldment of pipe 17.12 mm (4" inch ) '(Sample No : wPS-i2).A 335 GR.P22 (IBR) Marks : Mechanical and Piping Works For GSU + C2 Recovery Unit,BCPL Project Site,Dibpugarh.FoA No. BCpL/C& p I 6907 lT -003/sKi 5 8/20 I 0 dtd.o 1 I 12 I 2010., M/s Jaihind proj ects limited TEST REPORT Specimen with'B' (mm) Thickness 'T ' (mm) Cross Sectionalarea (BxT) ( --t) Maximum Tensile Load (N) Cdrrected Terlsile Load (N) Tensile Strength (mpa) Remarks No . l 22.30 't7.20 383.56 I 85000 184667 4 8 t The sample Fractured from parent metal No.2 22.14 t 7 . t 4 379.48 I 80000 179676 473 The sample Fractured fiom oarent metal (2) Guide Bend Test:- Face Bend (FB-l) - Face Bend (FB-2) - Root Bend (RB-1) - Root Bend (RB-2) - Satisfactory Satisfactory Satisfactory Satisfactory (3) Hardness Survey (HV) Weld Metal :170 H A Z : 1 6 0 Paren tMe ta l : 155 DOC-I5/12n1 DOS-14n2t11 \,\>-- ISO-9001 : 2008 CERTIFIED LABORA]TORY