INOX WIND LTD. - WPS REQUIREMENT FOR TOWERS. Sr. No. Location & Joint Drawing Material (1) Thickness (1) Size (1) Material (2) Thickness (2) Size (2) Position Run Welding Process 1 Bush Welding (Fillet weld) S355J0 30 mm 350 X 350 IS2062Er250G rB 30 mm Wall thickness Ø 90 X 50 (OD-Ø30) PA Single run FCAW 2 Bush Welding (Fillet weld) S355J0 30 mm 350 X 350 IS2062Er250G rB 30 mm Wall thickness Ø 90 X 50 (OD-Ø30) PA Multi run FCAW 3 Clit Welding (Fillet weld) S355J0 30 mm 350 X 350 IS2062Er250G rB 6 mm 350 X 150 PB Single run FCAW 4 Clit Welding (Fillet weld) S355J0 30 mm 350 X 350 IS2062Er250G rB 30 mm 350 X 150 PB Multi run FCAW 5 Door Frame to Shell (T-Joint) S355K2+N 30 mm 350 X 350 S355K2+N 30 mm 350 X 150 PA Multi run SMAW 6 Door Frame to Shell (Butt Joint) S355K2+N 30 mm 350 X 150 S355K2+N 30 mm 350 X 150 PA Multi run SMAW 7 Door Frame to Shell (T-Joint) S355K2+N 30 mm 350 X 350 S355K2+N 30 mm 350 X 150 PA Multi run SMAW + SAW 8 Door Frame to Shell (Butt Joint) S355K2+N 30 mm 350 X 150 S355K2+N 30 mm 350 X 150 PA Multi run SMAW + SAW 9 Flange to Shell (Single 'V' Butt) S355NL 20 mm 350 X 150 S355NL 20 mm 350 X 150 PA Multi run GMAW + SAW 10 Door Frame (Butt Joint) S355K2+N 40 mm 350 X 150 S355K2+N 40 mm 350 X 150 PA Multi run SMAW 11 Repair (Butt & Grove) S355J2 20 mm 350 X 150 S355J2 20 mm 350 X 150 PG Multi run SMAW 12 Shell to Shell (Single 'V' Butt) S355J2 20 mm 350 X 150 S355J2 20 mm 350 X 150 PA Multi run GMAW + SAW 13 Shell to Shell (Double 'V' Butt) S355J2 20 mm 350 X 150 S355J2 20 mm 350 X 150 PA Multi run GMAW + SAW WPS MATERIAL REQUIREMENT FOR INOX WPS No. Welding Joint 1 Bush Welding (Fillet weld) Bush Welding (Fillet weld) Clit Welding (Fillet weld) Clit Welding (Fillet weld) Door Frame to Shell (T-Joint) Door Frame to Shell (Butt Joint) Door Frame to Shell (T-Joint) Door Frame to Shell (Butt Joint) Flange to Shell (Single 'V' Butt) Door Frame (Butt Joint) Repair (Butt & Grove) Shell to Shell (Single 'V' Butt) Shell to Shell (Double 'V' Butt) Material S355J0 IS2062Er250GrB S355J0 IS2062Er250GrB S355J0 IS2062Er250GrB S355J0 IS2062Er250GrB S355K2+N S355K2+N S355K2+N S355K2+N S355K2+N S355K2+N S355K2+N S355K2+N S355NL S355NL S355K2+N S355K2+N S355J2 S355J2 S355J2 S355J2 S355J2 S355J2 Thickness 30 mm 30 mm Wall thickness 30 mm 30 mm Wall thickness 30 mm 6 mm 30 mm 30 mm 30 mm 30 mm 30 mm 30 mm 30 mm 30 mm 30 mm 30 mm 20 mm 20 mm 40 mm 40 mm 20 mm 20 mm 20 mm 20 mm 20 mm 20 mm Size 350 X 350 X 350 X 350 X 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 X X X X X X X X X X X X X X X X X X X X X X 350 150 350 150 350 150 150 150 350 150 150 150 150 150 150 150 150 150 150 150 150 150 2 3 4 5 6 7 8 9 10 11 12 13 RAW MATERIAL REQUIREMENTS FOR WPS-INOX Sr. No. 1 2 3 4 5 6 6 Note : Material S355J0 S355J2 S355NL S355K2+N S355K2+N IS2062Er250GrB (Clit) IS2062Er250GrB (Bush) Size 350 X 350 4 0 0 2 0 0 Total 700 X 700 OR 1400 X 350 900 X 350 OR 2100 X 150 350 X 300 OR 700 X 150 700 X 450 350 X 300 OR 700 X 150 350 X 150 Ø X X 50mm 350 X 150 0 6 2 6 2 2 - Thickness 30 20 20 30 40 6 ID-OD= 60mm 1. Cutting Tolerances are not added to raw material dimensions 2. All WPS are for SMAW & SAW only. 3. Addition WPS require for GMAW process. 4. Only single filler material (Brand & Make) will be qualified by each WPS. Remark Milling balance from 36 to 30 ok 22mm Milling balance from 42 to 20 Milling balance from 42 to 30 ok 42mm ok 8mm Pending (2 Nos)