SAPAG Butterfly Valves
May 4, 2018 | Author: Anonymous |
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Butterfly valves JMC The multi-purpose industrial butterfly valve. Features and Benefits • Due to its robust design, the JMC is a PN25 rated butterfly valve. • Top flange standardized to adapt any type of actuator, conform to ISO 5211 standard. • Chevron seal made in nitrile, avoiding atmospheric contamination. • Self lubricating bearings made of PTFE reinforced on a metallic support. These bearings provide a true shaft guide and ensure absolute shaft rigidity during operation. • Shaft inside the disc, it is completely insulated from the liquid being conveyed. • Standard ductile iron body, providing higher mechanical properties. • Removable elastomer seat, completely covering the inside of the body. • Lenticular shape disc, improving the flow capacity. It has no internal attachments or pins to avoid corrosion and internal leakage. The centered disc allows bidirectional shut-off. • Centering lugs enable the disassembly of the downstream pipeline, and maintenance of the valve at the end of the pipe. The full lugged type ensures the mounting at the end of the pipe under maximum pressure. • All valves are in accordance with international standards such as ATEX, PED and TPED. Applications • General utilities • Water treatment and distribution • Cement plants • Mechanical engineering • Mining industries • Steel and aluminium plants • Food industries • Sugar refineries • Shipbuilding and offshore • Pulp and paper mills • Automotive industries • Chemical - Petrochemical • Power generation • Heating, Ventilating and Air conditioning • • • • Gas process Fire protection systems Agriculture - Irrigation Bulk handling fluids Sapag reserves the right to change the contents without notice SAHFR-0008-EN-0406 Butterfly valves JMC The Sapag plant is ISO 9001 approved 1 2 3 The JMC is in compliance with the latest European directives: - PED module H, category 3 - TPED module H, category 2 - ATEX : II 2 G/D EEx c The JMC range holds the following approvals and certificates: 4 5 6 7 Water: Gas: Marine: 8 Fire protection: 1. Top flange Conform to ISO 5211 standard, with integrated recess for accurate actuator installation. 2. Chevron Seal This uniquely shaped shaft seal prevents environmental pollution to penetrate to the internals of the valve. 3. Bearings Guarantees perfect shaft stability under all pressure conditions. 4. Shaft The dry shaft design ensures long term, corrosion free, performance. 5. Body Ductile iron, as standard, providing higher mechanical properties. 6. Seat Its unique design results in trouble free installation, and perfect performance in both high pressure as well as vacuum applications. 7. Disc Its smooth profile is extremely suitable for abrasive and hygienic applications. 8. Lugs Enable easy and accurate installation. In addition these lugs ensure bidirectional dead end service. Full threaded lugs are also available for end of line service. Sapag reserves the right to change the contents without notice page 2 Butterfly valves JMC The thickness provided in the middle of the seat: - ensures accurate and mechanical anchorage of the seat, - ensures excellent endurance and better ageing behavior, - avoids excessive stresses when the disc is operated - offers a significant range of angular tightness (± 5°), - exhibits a constant geometry of the disc/seat tightness. JMC butterfly valve Conventional butterfly valve At the shaft and spindle, the elastomeric journals of the seat guarantee tightness: - on the inside/outside of the valve at the shaft and spindle, - upstream/downstream, in the area of both shaft and spindle. It should be noted that the shape of the seat at the shaft passage is spherical, ensuring continuous tightness. A Concentric grooves on the sides of the seat to ensure tightness on the point of all usual flanges. B An elastomeric o-ring, encased, ensures complementary tightness and facilitates easy and trouble-free valve installation. Face to face Dimensions conforming to: EN 558, API 609, MSS SP67, ISO 5752-20, BS 5155,DIN3202-K1, NF E 29305-20. Flange standards ANSI B16.5 class 150, BS 4504, BS 10 Table E, EN 1092, ISO 2084, DIN 2501, MSS SP 44, JIS B 2210, NFE 29203, AWWA C207. Sapag reserves the right to change the contents without notice page 3 Butterfly valves JMC Flow characteristics Flow coefficients (Kv and Cv) Kv is the flow in m3/h of water, at an average temperature of 20°C, crossing the valve with creating a headloss of 1 bar. Cv = 1.16 Kv Simplified formula Non Headloss ∆p < P1 2 P2 > P1 2 ∆p > P1 2 P2 < P1 2 = Kv Q = 31,6 ρ1 ∆p QN 514 ρN.T ∆p. P2 ρN.T Definitions Gas Kv compressible fluide Kv Q ∆p P1 P2 QN 2 QN = 514.P1 ρ1 ρN T : Flow coefficient of the valve : Flow in m3/h : Headloss in the valve in bar : Upstream pressure in bar : Downstream pressure in bar : Flow in normal conditions (0°C, 760 mm Hg) in m3/h : Temperature of the fluid in °K : Volumic weight of the fluid in kg/m3 : Volumic weight in normal conditions Kv values DN (mm) 50 size (inch) 2" 20° 30° 40° 50° 60° 70° 80° 90° 3 9 21 39 65 93 105 110 65 21/2" 6 17 40 73 124 178 201 210 850 34" 1 750 3 500 5 812 10 511 16 244 31 045 52 712 58 777 80 3" 10 26 63 115 195 280 316 330 900 36" 1 970 3 940 6 570 11 800 18 370 34 770 59 630 65 600 100 4" 13 37 86 152 268 457 573 610 1 000 40" 2 460 4 910 8 190 14 740 22 940 43 400 74 450 81 900 125 5" 30 60 150 249 439 747 927 1 000 1 050 42" 150 6" 45 90 225 375 660 1 123 1 393 1 500 1 100 44" 200 8" 68 162 270 486 756 1 431 2 457 2 700 1 200 48" 250 10" 128 257 429 772 1 201 2 273 3 904 4 300 1 300 52" 300 12" 197 394 661 1 183 1 841 3 486 5 985 6 600 1 350 54" 350 14" 265 531 880 1 595 2 479 4 692 8 057 8 900 1 400 56" 400 16" 345 690 1 134 2 070 3 218 6 096 10 465 11 500 1 500 60" 450 18" 449 899 1 498 2 697 4 195 7 942 13 636 15 000 1 600 64" 500 20" 566 1 131 1 881 3 395 5 280 9 997 17 160 18 800 1 650 66" 550 22" 694 1 395 2 305 4 164 6 527 12 396 21 050 22 767 1 800 72" 600 24" 828 1 656 2 750 4 969 7 730 14 630 25 124 27 600 2 000 80" 650 26" 982 1 954 3 275 5 882 9 207 17 398 30 023 32 733 2 100 84" 700 28" 1 161 2 323 3 850 6 969 10 813 20 515 35 233 38 600 2 200 88" 12 197 22 361 41 672 75 010 116 683 220 559 378 507 437 052 750 30" 1 358 2 715 4 538 8 168 12 703 24 049 41 290 45 400 2 400 96" 14 515 26 611 49 594 89 268 138 862 262 483 450 455 520 128 DN (mm) 800 size (inch) 32" 20° 30° 40° 50° 60° 70° 80° 90° 1 540 3 080 5 148 9 266 14 410 27 280 46 838 51 500 2 847 3 093 3 722 4 099 4 520 4 940 5 504 6 452 6 654 8 165 10 080 11 113 5 684 6 186 7 428 7 613 8 335 9 056 10 287 11 828 12 198 14 969 18 480 20 374 9 482 10 310 12 390 14 202 15 539 16 876 19 190 22 042 22 731 27 897 34 440 37 970 17 063 18 558 22 300 25 770 28 074 30 377 34 818 39 676 40 916 50 213 61 992 68 346 26 556 28 868 34 703 40 016 43 364 47 252 54 067 61 717 63 646 78 110 96 432 106 316 50 241 54 643 65 657 75 640 82 389 89 318 102 198 116 660 120 306 147 647 182 280 200 964 86 186 93 718 112 630 129 815 141 548 153 280 175 396 200 203 206 459 253 381 312 816 344 879 94 809 103 100 123 900 146 240 159 556 172 872 197 830 225 792 232 848 292 572 361 200 398 223 Headloss coefficient (Kα) For liquid, the formula of the headloss with a disc opening angle α is: ρ Vα2 ∆Pα = ———— Kα —— 10 000 2g In the case of water the formula is simplified Vα ∆Hα = Kα —— 2g 2 Definitions Kα is the headloss coefficient according to the angle to opening in which: ∆Pα : Headloss in a valve opened to an angle α expressed in bar Vα : Velocity of the fluid in a pipeline of diameter equal to the one of the valve expressed in m/s when the valve is opened to an angle α g : Acceleration of gravity in m/s2 Kα : Headloss according to the angle to opening. Results in the table ρ : Volumic weight of the fluid (kg/m3) ∆Hα : Headloss on the valve opened to an angle a expressed in meters of water columns. Kα values DN (mm) 50 size (inch) 2" 20° 30° 40° 50° 60° 70° 80° 90° 1 089 121 22 6.4 2.3 1.13 0.89 0.81 65 21/2" 778 97 17 5.3 1.8 0.88 0.69 0.63 850 34" 267 67 24 7.4 3.1 0.85 0.29 0.24 80 3" 642 95 16 4.9 1.7 0.82 0.64 0.59 900 36" 265 66 24 7.4 3 0.85 0.29 0.24 100 4" 928 115 21 6.8 2.2 0.75 0.48 0.42 1000 40" 259 65 23 7.2 3 0.83 0.28 0.23 125 5" 425 106 17 6.2 2.0 0.69 0.45 0.38 1050 42" 235 59 21 6.5 2.7 0.76 0.26 0.21 150 6" 392 98 16 5.6 1.8 0.63 0.41 0.35 1100 44" 240 60 22 6.7 2.8 0.77 0.26 0.22 200 8" 543 96 34 10.6 4.4 1.23 0.42 0.34 1200 48" 235 59 21 6.5 2.7 0.75 0.26 0.21 250 10" 374 93 33 10.3 4.2 1.19 0.4 0.33 1300 52" 267 77 22 6.7 2.8 0.78 0.27 0.21 300 12" 327 82 29 9.1 3.7 1.05 0.35 0.29 1350 54" 255 75 22 6.6 2.8 0.77 0.26 0.2 350 14" 335 83 30 9.3 3.8 1.07 0.36 0.3 1400 56" 247 73 21 6.5 2.7 0.76 0.26 0.2 400 16" 337 84 31 9.4 3.9 1.08 0.37 0.3 1500 60" 262 75 22 6.5 2.7 0.76 0.26 0.2 450 18" 319 80 29 8.8 3.7 1.02 0.35 0.29 1600 64" 247 73 21 6.5 2.7 0.76 0.26 0.2 500 20" 306 77 28 8.5 3.5 0.98 0.33 0.28 1650 66" 263 78 22 6.9 2.9 0.8 0.27 0.21 550 22" 298 74 27 8.3 3.4 0.93 0.32 0.28 1800 72" 247 73 21 65 2.7 0.76 0.26 0.19 600 24" 297 74 27 8.2 3.4 0.95 0.2 0.27 2000 80" 247 73 21 6.5 2.7 0.76 0.26 0.19 650 26" 290 73 26 8.1 3.3 0.92 0.31 0.26 2100 84" 247 73 21 6.5 2.7 0.76 0.26 0.19 700 28" 279 70 25 7.8 3.2 0.89 0.3 0.25 2200 88" 247 73 21 6.5 2.7 0.76 0.26 0.19 750 30" 269 67 24 7.4 3.1 0.86 0.29 0.24 2400 96" 247 73 21 6.5 2.7 0.76 0.26 0.19 DN (mm) 800 size (inch) 32" 20° 271 30° 68 40° 24 50° 7.5 60° 3.1 70° 0.86 80° 0.29 90° 0.24 Sapag reserves the right to change the contents without notice page 4 Butterfly valves JMC Torques Maximum allowable torques in Nm for standard shaft material (13% Cr) DN (mm) Size (inch) 13% Cr DN (mm) Size (inch) 13% Cr 50 2" 122 800 32" 65 21/2" 122 850 34" 80 3" 122 100 4" 297 125 5" 297 150 6" 743 200 8" 250 10" 300 12" 350 14" 400 16" 450 18" 500 20" 550 22" 600 24" 650 26" 700 28" 750 30" 743 2 128 2 128 4 000 4 000 8 693 1 350 1 400 54" 56" 1 500 60" 1 600 64" 16 000 16 000 16 000 1 650 66" 1 800 72" 2 000 80" 41 300 41 300 41 300 2 100 84" 2 200 88" 2 400 96" 900 1 000 1 050 1 100 1 200 1 300 36" 40" 42" 44" 48" 52" 41 300 83 210 83 210 83 210 96 830 96 830 96 830 96 830 96 830 96 830 96 830 96 830 206 140 206 140 318 650 318 650 318 650 318 650 Notes 1. The given maximum allowable torques are applicable for standard type valves. Actuator sizing torques in Nm DN (mm) Size (inch) At full rating At 10 bar (1) DN (mm) Size (inch) At full rating At 10 bar (1) 50 2" 15 10 800 32" 6 000 4 000 65 21/2" 26 17 850 34" 6 900 4 600 80 3" 40 26 100 4" 68 44 125 5" 115 75 150 6" 170 110 200 8" 320 208 250 10" 480 312 300 12" 720 468 350 14" 400 16" 450 18" 500 20" 2 300 1 530 1 650 66" 50 000 550 22" 2 750 1 840 1 800 72" 65 000 600 24" 3 200 2 130 2 000 80" 85 000 650 26" 3 800 2 530 2 100 84" 700 28" 4 500 3 000 2 200 88" 750 30" 5 200 3 800 2 400 96" 950 1 350 1 700 660 900 1 130 1 500 60" 1 600 64" 900 1 000 1 050 1 100 1 200 1 300 36" 40" 42" 44" 48" 52" 1 350 1 400 54" 56" 8 000 10 500 11 000 12 000 15 000 22 500 27 000 31 000 38 000 46 000 5 300 7 000 - 95 000 105 000 125 000 - Notes • Torques valid for fresh water at ambient temperature. Please specify differential pressure at ordering. • Valve torque at lower pressure ratings (1) is reduced in function of disc closing angle being above 0°. • 1 bar = 14.6 Psi. Example identification Sapag reserves the right to change the contents without notice page 5 Butterfly valves JMC Seats characteristics Seat materials Range of temperature Minimum EPDM White EPDM EPDM-S Nitrile Nitrile DIN Carboxyled nitrile Fluorated elastomer Hypalon® Therban® Silicone -15°C -15°C -15°C -15°C -15°C -15°C -15°C -15°C -15°C -40°C Resistance against ageing (storage) Minimum +15°F +15°F +15°F +15°F +15°F +15°F +15°F +15°F +15°F -40°F Maximum +130°C +130°C +80°C +80°C +80°C +60°C +160°C +80°C +140°C +200°C Maximum +266°F +266°F +176°F +176°F +176°F +140°F +284°F +176°F +284°F +356°F Air E E E G G G E E M E Light E E E M M M E E M E Ozone E E E N N N E E G E Heat E E G G G G E G E E E = excellent M = mediocre G = good N = null bar Maximum allowable pressure Ps / PN / MWP Note Vacuum : 1 Torr Factory tests Every JMC valve undergoes hydraulic tests, as per ISO 5208 Standard: 1. For tightness at 1.1. x rating 2. For body strength at 1.5 x rating Other specific tests on request. DN/Size Available for any disc in Stainless Steel, Aluminium Bronze and Ductile Iron with Epoxy, Rilsan and Halar coating. For any other temperature, check behaviors of material according to datasheets. Selection table for seat and disc materials Typical fluids Suitable seat Suitable disc Ductile iron + Natural rubber Ductile iron + Ebonite Ductile iron + Rilsan® Fluorated elastomer Ductile iron + EPDM Ductile iron + Halar® Ductile iron + Epoxy Ductile iron + Nitrile Aluminium Bronze Carboxyled Nitrile Stainless steel Carbon steel White EPDM Uranus B6® • • • Cold water Hot water Demineralized water Sea water Drinking water Waste water Air - Heating - HVAC Bulkhandling (pneumatic transport) Foodstuff Sugar process Sulfuric and chlorydric acids Mineral oil Petroleum products Natural Gas • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Note Data are given as a guide. Please check with the factory for confirmation. • Possible ® Registered trade mark Sapag reserves the right to change the contents without notice page 6 Monel 400® Nitrile DIN Therban® Hypalon® EPDM-S Silicone EPDM Nitrile Brass Butterfly valves JMC Wafer & Lugged, DN50 - DN1000 Part list Basic figure 11 11 9 6 DN 900 3 13 1 5 9 6 3 1 6 5 2 10 4 6 13 12 2 6 4 8 7 Rep. 1 7 8 10 12 DN Material 125 Nb 1 Designation Body Type Ductile Iron Carbon Steel Stainless Steel Aluminium bronze Ductile Iron Stainless Steel * For DN >300 Aluminium bronze * Brass Other materials 2 1 Disc Available coatings: 3 1 Control shaft 4 1 Spindle 5 1 Seat * Polished on request Stainless Steel Stainless Steel Aluminium bronze Monel Inconel Stainless Steel Stainless Steel Aluminium bronze Monel® Inconel® Elastomer EN GJS 400-15 + Epoxy ASTM A536 Gr.60.40.18 EN GP 240 GH + Epoxy ASTM A216 WCB EN GX2CrNiMo-19-11-2 ASTM A351 CF3M EN CuAl10Ni5Fe5-C ASTM B148 Gr.958 EN GJS 400-15 ASTM A536 Gr.60.40.18 EN GX2CrNiMo-19-11-2 ASTM A351 CF3M EN GX5CrNiMo-19-11-2 ASTM A351 CF8M EN CuAl10Ni5Fe5-C ASTM B148 Gr.958 EN CuZn40Pb2 Uranus B6® Monel 400® Epoxy or Rilsan® coated EPDM or Nitrile rubber coated (up to DN300) Natural rubber coated Ebonite coated Halar® coated Others on request EN X20Cr13 ASTM A276 - 420 EN X5CrNiCuNb16-4 ASTM A276 - 630 EN X20Cr13 EN X5CrNiCuNb16-4 Others on request ASTM A276 - 420 ASTM A276 - 630 EPDM EPDM S Nitrile Carboxyled Nitrile Fluorated elastomer Hypalon® Therban® Silicone Others on request White EPDM Nitrile DIN Others on request 6 7 8 9 10 11 12 13 3 1 1 1 1 1 1 1 Bearings Safety nut Protection Plug Chevron seal or o-ring Thru-bolt Key Coupling Identification plate Reinforced PTFE on steel Steel + Polyamid Polyethylene or steel Nitrile Galvanized steel Steel Stainless Steel 13%Cr Stainless Steel Stainless Steel Sapag reserves the right to change the contents without notice page 7 Butterfly valves JMC Wafer type, DN50 - DN1000 Valve data L E1 J K H F E2 axbxl Nb x M A B D C Valve dimensions in mm DN (mm) DN (inch) A B C øD E1 E2 F øG* H øJ K øL Nb øM a b l Mass/ weight (kg) 50 2" 65 21/2" 80 3" 100 4" 125 5" 150 6" 200 8" 250 10" 300 12" 350 14" 400 16" 450 18" 500 20" 550 22" 600 24" 650 26" 700 28" 750 30" 800 32" 850 34" 900 36" 1 000 40" 110 118 125 140 160 175 206 247 277 300 345 375 425 470 495 545 570 610 640 700 700 750 74 81 93 107 122 135 170 200 233 270 300 330 375 405 430 485 510 531 560 640 665 715 43 94 46 107 46 126 52 150 56 179 56 204 60 259 68 313 78 369 78 418 102 467 114 521 127 571 154 622 154 670 165 753 165 776 165 843 190 882 203 970 203 1 000 216 1 105 26 26 26 26 26 26 26 36 36 36 43 49 63 63 63 81 81 81 81 - 70 70 70 90,5 100 100 100 100 110 110 110 110 110 110 110 11 11 11 14 14 19 19 27 27 27 32 36 46 46 46 55 55 55 55 - 35 35 35 40 50 60 60 60 80 80 80 80 100 100 100 14 14 14 16 16 17 17 17 17 17,5 21 22 25 25 25 30 30 30 30 30 30 30 90 90 90 210 210 210 300 300 300 300 300 300 350 100 100 100 100 132 132 132 132 140 - 70 70 70 102 102 102 102 125 125 125 140 140 165 165 165 254 254 254 254 254 254 298 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 9 9 9 11 11 11 11 14 14 14 18 18 22 22 22 18 18 18 18 18 18 22 10 10 10 12 14 18 18 18 22 22 22 22 28 28 28 8 8 8 8 9 11 11 11 14 14 14 14 16 16 16 60 60 60 73 60 80 80 80 100 100 100 100 100 100 100 2,8 3,3 4 6 8,5 11 15 23 31 39 69 83 107 123 145 187 217 275 310 370 448 530 Notes • • • • • • • Flange accommodation must be specified when ordering. Specify size, product name, part name, material and flange accommodation when ordering spare parts. C = FTF ISO 5752 series 20 - NF E 29305 series 20 - MSS SP 67 - API 609 - DIN 3202 - BS 5155 - EN 558 (excl. DN350). Outside dimensions of the shafts are standard. For other valve sizes, see specific datasheets. (øG*) Sapag standard is square shafts for DN50-DN800, key drive for DN850-DN1000. Key drive for DN250-DN800 are available on request. 1 bar = 14.6 Psi Maximum differential pressure (bar) Valve size Wafer between flanges Wafer end of line 50 25 10 65 25 10 80 25 5 100 25 5 125 25 5 150 25 4 200 25 4 250 25 2 300 25 2 350 25 2 400 25 2 450 25 1 500 25 1 550 25 1 600 25 1 650 25 700 25 750 25 800 25 850 900 1 000 25 25 25 - Sapag reserves the right to change the contents without notice page 8 Butterfly valves JMC Lugged type, DN50 - DN1000 Valve data L J K H E1 F E2 axbxl Nb x M A Raised faces B Flat faces D R C Valve dimensions in mm DN DN A B C øD E1 E2 F øG* H øJ K øL Nb øM a b l R Mass/ weight (kg) (mm) (inch) 50 2" 65 21/2" 80 3" 100 4" 125 5" 150 6" 200 8" 250 10" 300 12" 350 14" 400 16" 450 18" 500 20" 550 22" 600 24" 650 26" 700 28" 750 30" 800 32" 850 34" 900 36" 1 000 40" 152 159 166 182 193 217 242 280 310 350 375 400 425 470 495 545 570 610 640 700 700 750 76 84 90 109 120 140 167 203 228 270 300 330 375 405 430 485 510 540 560 640 665 715 43 46 46 52 56 56 60 68 78 78 102 114 127 154 154 165 165 165 190 203 203 216 1 1 1 1 153 173 188 219 252 278 335 400 482 520 588 650 704 765 828 870 895 972 010 120 148 240 26 26 26 26 26 26 26 36 36 36 43 49 63 63 63 81 81 81 81 - 70 70 70 90,5 100 100 100 100 110 110 110 110 110 110 110 11 11 11 14 14 19 19 27 27 27 32 36 46 46 46 55 55 55 55 - 35 35 35 40 50 60 60 60 80 80 80 80 100 100 100 14 14 14 16 16 17 17 17 17 17,5 21 22 25 25 25 30 30 30 30 30 30 30 90 90 90 210 210 210 300 300 300 300 300 300 350 100 100 100 100 132 132 132 140 140 - 70 70 70 102 102 102 102 125 125 125 140 140 165 165 165 254 254 254 254 254 254 298 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 9 9 9 11 11 11 11 14 14 14 18 18 22 22 22 18 18 18 18 18 18 22 10 10 10 12 14 18 18 18 22 22 22 22 28 28 28 8 8 8 8 9 11 11 11 14 14 14 14 16 16 16 60 60 60 73 60 80 80 80 100 100 100 100 100 100 100 38 40 40 45 48 48 52 60 70 70 90 100 113 140 150 150 170 190 190 3,7 4,2 7,1 8,7 11 15 22 33 44 67 104 136 180 230 260 270 280 370 400 530 550 660 Notes • • • • • • • • Flange accommodation must be specified when ordering. Specify size, product name, part name, material and flange accommodation when ordering spare parts. C = FTF ISO 5752 series 20 - NF E 29305 series 20 - MSS SP 67 - API 609 - DIN 3202 - BS 5155 - EN 558 (excl. DN350). Outside dimensions of the shafts are standard. For other valve sizes, see specific datasheets. Flat face version is available, please contact factory. (øG*) Sapag standard is square shafts for DN50-DN800, key drive for DN850-DN1000. Key drive for DN250-DN800 are available on request. 1 bar = 14.6 Psi. Maximum differential pressure (bar) Valve size Lugged between flanges Lugged end of line 50 25 16 65 25 16 80 25 16 100 25 16 125 25 16 150 25 16 200 25 16 250 25 16 300 25 16 350 25 16 400 25 16 450 25 16 500 25 16 550 25 16 600 25 16 650 25 16 700 25 16 750 25 16 800 25 16 850 900 1 000 25 16 25 16 25 16 Sapag reserves the right to change the contents without notice page 9 Butterfly valves JMC Double flanged, DN500 - DN2400 Valve data A B Double flange installation P H Wafer installation J L E1 P End of line service Option F E2 Nb x M G* axbxl Valve dimensions in mm DN (mm) DN (inch) A B C øD E1 E2 F øG* H øJ øL Nb øM a b l P C Mass/ weight (kg) 500 20" 425 550 22" 470 600 24" 495 650 26" 545 700 28" 570 750 30" 610 800 32" 640 850 34" 700 900 36" 700 1 000 40" 750 1 050 42" 780 1 100 44" 820 1 200 48" 870 1 300 52" 960 1 350 54" 987 1 400 56" 1 015 1 500 60" 1 130 1 600 (10) 64" 1 170 1 600 (16) 64" 1 200 1 650 66" 1 230 1 800 72" 1 290 2 000 80" 1 463 2 100 84" 1 532 2 200 88" 1 566 2 400 96" 1 672 1 1 1 1 1 1 1 1 1 1 375 405 430 485 510 540 560 640 665 715 770 805 830 935 965 000 090 135 165 200 250 390 460 500 590 127 154 154 165 165 165 190 203 203 216 254 254 254 254 254 254 254 254 356 356 356 356 356 356 356 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 730 780 845 890 940 984 060 168 160 290 340 400 490 625 685 690 855 930 930 035 115 340 535 545 755 63 63 63 81 81 81 81 - 100 100 100 110 110 110 110 110 110 110 140 140 140 140 140 140 180 180 200 200 200 200 200 200 200 46 46 46 55 55 55 55 - 60 60 60 80 80 80 80 100 100 100 100 100 100 120 120 120 130 130 150 150 150 150 150 150 150 25 25 25 30 30 30 30 30 30 30 30 30 30 40 40 40 50 50 50 55 55 55 55 55 55 210 210 210 300 300 300 300 300 300 350 350 350 350 415 415 415 475 475 475 475 475 560 560 560 560 165 165 165 254 254 254 254 254 254 298 298 298 298 356 356 356 406 406 406 406 406 483 483 483 483 4 4 4 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 22 22 22 18 18 18 18 18 18 22 22 22 22 32 32 32 38 38 38 38 38 38 38 38 38 18 18 18 22 22 22 22 28 28 28 28 28 28 32 32 32 32 32 36 36 36 45 45 45 45 11 11 11 14 14 14 14 16 16 16 16 16 16 18 18 18 18 18 20 20 20 25 25 25 25 80 80 80 100 100 100 100 100 100 100 120 120 120 130 130 130 160 160 170 170 170 170 170 170 170 1 1 1 1 1 1 375 400 432 454 480 505 542 597 597 660 695 710 760 835 865 865 950 980 980 040 080 200 290 300 425 1 1 1 1 1 1 2 2 3 3 3 4 5 5 5 167 230 203 270 292 400 403 530 493 583 100 199 276 672 716 749 134 211 001 608 839 565 390 060 940 Notes • • • • • • • Flange accommodation must be specified when ordering. Specify size, product name, part name, material and flange accommodation when ordering spare parts. C = FTF ISO 5752 series 20 - NF E 29305 series 20 - MSS SP 67 - API 609 - DIN 3202 - BS 5155 - EN 558. Flat face version is available, please contact factory. For other valve sizes, see specific datasheets. (E2*) Sapag standard is square shafts for DN500-DN800, key drive for DN850-DN2400. Key drive for DN500-DN800 are available on request. 1 bar = 14.6 Psi. Maximum differential pressure (bar) Valve size Double flanged between flanges Double flanged end of line 500 - 1 000 25 16 1 050 - 1 600 16 10 1 650 - 2 000 10 6 2 100 - 2 400 6 4 page 10 Sapag reserves the right to change the contents without notice Butterfly valves JMC Mono flanged, DN1050- DN2400 Valve data Monoflange version A B Option J L End of line service E Assembling in the threaded holes G Nb x M axbxl Valve dimensions in mm DN (mm) DN (inch) A B C øD E øG H øJ øL Nb øM a b l P Mass/ weight (kg) 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 050 42" 780 100 44" 820 200 48" 870 300 52" 960 350 54" 987 400 56" 1 015 500 60" 1 130 600 (10) 64" 1 170 600 (16) 64" 1 170 650 66" 1 230 800 72" 1 290 000 80" 1 463 100 84" 1 532 200 88" 1 566 400 96" 1 672 1 1 1 1 1 1 1 1 1 1 770 805 830 935 965 000 090 135 135 200 250 390 460 500 590 254 254 254 254 254 254 254 254 356 356 356 356 356 356 356 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 340 370 490 625 685 690 855 930 930 035 115 340 535 545 755 140 140 140 140 140 140 180 180 200 200 200 200 200 200 200 100 100 100 120 120 120 130 130 150 150 150 200 200 200 200 30 30 30 40 40 40 50 50 50 55 55 55 55 55 55 350 350 350 415 415 415 475 475 475 475 475 560 560 560 560 298 298 298 356 356 356 406 406 406 406 406 483 483 483 483 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 22 22 22 32 32 32 38 38 38 38 38 38 38 38 38 28 28 28 32 32 32 32 32 36 36 36 45 45 45 45 16 16 16 18 18 18 18 18 20 20 20 25 25 25 25 120 120 120 130 130 130 160 160 170 170 170 170 170 170 170 1 1 1 1 1 1 695 710 760 835 865 865 950 980 990 040 080 200 290 300 425 1 1 1 1 1 1 1 2 2 3 3 4 4 4 5 090 000 160 520 560 590 940 010 800 280 490 150 900 600 400 Notes • Flange accommodation must be specified when ordering. • Specify size, product name, part name, material and flange accommodation when ordering spare parts. • C = FTF ISO 5752 series 20 - NF E 29305 series 20 - MSS SP 67 - API 609 - DIN 3202 - BS 5155 - EN 558. • For other valve sizes, see specific datasheets. • 1 bar = 14.6 Psi. Maximum differential pressure (bar) Valve size Mono flanged between flanges Mono flanged end of line 1 050 - 1 600 16 10 1 650 - 2 000 10 6 2 100 - 2 400 6 4 Sapag reserves the right to change the contents without notice page 11 C P P H Butterfly valves JMC Actuator options Notched lever LC Lockable lever LF Wormgear MK Double flanged Wafer Wormgear MF Wormgear MR Compact Pneumatic Actuator Mono flanged Large Pneumatic Actuator Lugged Electric Actuator Gear box + Electric Actuator Counter weight Actuator Sapag reserves the right to change the contents without notice page 12 Butterfly valves JMC Wafer & Lugged Manual actuators Notched lever LC G E F A C B Dimensions DN 50 65 80 100 125 150 DN 2” 21/2" 3” 4” 5” 6” Type LC4 LC4 LC4 LC12 LC12 LC20 Wafer A 110 118 125 140 160 175 B 74 81 93 107 122 135 øD 94 107 126 150 179 204 Weight 3.3 3.8 4.5 6.7 9.3 12.0 Lugged A 152 159 166 182 193 217 B 76 84 90 109 120 140 øD 153 173 188 219 252 278 Weight 4.2 4.7 7.6 9.4 11.8 16.0 E 230 230 230 320 320 420 F 71 71 71 77 77 77 G 45 45 45 50 50 50 (mm) (inch) Notes • Dimensions in mm, weights in kg • Dimensions and weights are given as a guide. • Number of locking positions: LC4 = 9, LC12 = 9, LC20 = 7 Lockable lever LF G E F A C B Dimensions DN 50 65 80 100 125 150 200 250 DN 2” 21/2" 3” 4” 5” 6” 8” 10” Type LF4 LF4 LF4 LF12 LF12 LF20 LF20 LF50 Wafer A 110 118 125 140 160 175 206 247 B 74 81 93 107 122 135 167 200 øD 94 107 126 150 179 204 259 313 Weight 3.8 4.3 5.0 7.6 10.1 13.1 17.1 30.6 Lugged A 152 159 166 182 193 217 242 280 B 76 84 90 109 120 140 167 203 øD Weight 153 173 188 219 252 278 335 400 4.7 5.2 8.1 10.3 12.7 17.1 24.1 40.6 C 43 46 46 52 56 56 60 68 E F G 45 45 45 63 63 63 63 82 230 69 230 69 230 69 320 75 320 75 420 75 420 75 702 150 (mm) (inch) Notes • Dimensions in mm, weights in kg • Dimensions and weights are given as a guide. • Continuous adjustable. Sapag reserves the right to change the contents without notice page 13 Butterfly valves JMC Wafer & Lugged Manual actuators Worm gear MF E V Fmax. A B N C Notes K P Option* M G • Dimensions in mm, weights in kg • Dimensions and weights are given as a guide. • Number of handwheel turns: MF1 : 10 MF2 : 17 Dimensions DN (mm) 50 65 80 100 125 150 200 250 300 350 400 DN (inch) Actuator 2” 21/2" 3” 4” 5” 6” 8” 10” 12” 14” 16” MF MF MF MF MF MF MF MF MF MF MF 1 1 1 1 1 1 1 2 2 2 2 Wafer A 110 118 125 140 160 175 206 247 277 300 345 B 74 81 93 107 122 135 170 200 233 270 300 øD 94 107 126 150 179 204 259 313 369 418 467 E 140 148 155 170 190 205 236 298 328 351 396 P 198 206 213 228 248 263 294 376 406 429 474 Weight 9.8 10.3 11 13 15.5 18 22 43 51 59 89 Lug A 152 159 166 182 193 217 242 280 310 350 375 B 76 84 90 109 120 140 167 203 228 270 300 øD 153 173 188 219 252 278 335 400 470 520 588 E 182 189 196 212 223 247 272 331 361 401 426 P 240 247 254 270 281 305 330 409 439 479 504 Weight 10.7 11.2 14.1 15.7 18 22 29 53 64 87 124 C 43 46 46 52 56 56 60 68 78 78 102 F 208 208 208 208 208 215 215 276 276 276 276 G 111 111 111 111 111 111 111 179 179 179 179 K 75 75 75 75 75 75 75 138 138 138 138 M 60 60 60 60 60 60 60 104 104 104 104 N 75 75 75 75 75 75 75 132 132 132 132 øV 150 150 150 150 150 225 225 300 300 300 300 Worm gear MK E V C F Notes • Dimensions in mm, weights in kg • Dimensions and weights are given as a guide. • Number of handwheel turns: MK1: 6 MK2: 7.5 MK3: 12.5 MK4: 20 K A P Dimensions DN DN Wafer A 110 118 125 140 160 175 206 247 277 300 345 375 B 74 81 93 107 122 135 170 200 233 270 300 330 øD 94 107 126 150 179 204 259 313 369 418 467 521 E B N G M Lug P 171 179 186 201 221 256 287 328 357 380 466 496 Weight 7,3 7,8 8,5 10,5 13 15,5 25,5 33,5 44,5 52,5 99 113 A 152 159 166 182 193 217 242 280 310 350 375 400 B 76 84 90 109 120 140 167 203 223 270 300 330 øD 153 173 188 219 252 278 335 400 470 520 588 633 E 178 185 192 208 219 253 277 315 348 388 429 454 P 213 220 227 243 254 298 323 362 392 432 496 521 Weight 8,2 8,7 11,6 13,2 15,5 19,5 32,5 43,5 57,5 80,5 135 166 C 43 46 46 52 56 56 60 68 78 78 102 114 F 185 185 185 185 185 228 228 228 228 228 285 285 G 72 72 72 72 72 101 101 118 118 118 160 160 K 55 55 55 55 55 77 77 82 82 82 130 130 M 55 55 55 55 55 77 77 82 82 82 130 130 N 45 45 45 45 45 67 67 80 80 80 122 122 øV 150 150 150 150 150 300 300 300 300 300 400 400 (mm) (inch) Actuator 50 65 80 100 125 150 200 250 300 350 400 450 2” 21/2" 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” MK MK MK MK MK MK MK MK MK MK MK MK 1 1 1 1 1 2 2 3 3 3 4 4 136 144 151 166 186 211 241 282 315 338 399 429 Sapag reserves the right to change the contents without notice page 14 Butterfly valves JMC Manual actuators Wormgear MR E V N K L A P B M C G Dimensions DN (mm) DN (inch) Nr of Actuator handwheel turns 500 20" 550 22" 600 24" 650 26" 700 28" 750 30" 800 32" 850 34" 900 36" 1 000 40" 1 050 42" 1 100 44" 1 200 48" 1 300 52" 1 350 54" 1 400 56" 1 500 60" 1 600 (10) 64" 1 600 (16) 64" 1 650 66" 1 800 72" 2 000 80" 2 100 84" 2 200 88" 2 400 96" AB 1250 AB 1250 AB 1250 AB 1950 / SP AB 1950 / SP AB 1950 / SP AB 1950 / SP IW 6 IW 6 IW 6 IW 6 IW 6 IW 6 IW 72 IW 72 IW 72 IW 82 IW 82 IW 82 IW 82 IW 9 IW 10 IW 10 IW 11 IW 11 14 14 14 52 52 52 52 70 70 70 70 70 70 90 90 90 180 180 180 180 270 360 360 540 540 425 470 495 545 570 610 640 700 700 750 780 820 870 960 987 015 130 170 200 230 290 463 532 566 672 375 405 430 485 510 540 560 640 665 715 770 805 855 935 965 000 090 135 165 200 250 390 460 500 590 127 154 154 165 165 165 190 203 203 216 254 254 254 254 254 254 254 254 356 356 356 356 356 356 356 473 518 543 600 625 665 695 770 770 820 850 890 940 1 047 1 047 1 102 1 225 1 265 1 295 1325 1 390 1 573 1 642 1 686 1 792 148 148 148 260 260 260 260 295 295 295 295 295 295 355 355 355 451 451 451 451 471 534 534 572 572 110 110 110 143 143 143 143 188 188 188 188 188 188 225 225 225 260 260 260 260 298 368 368 398 398 496 496 496 437 437 437 437 410 410 410 410 410 410 555 555 555 605 600 600 600 710 726 726 745 745 110 110 110 143 143 143 143 188 188 188 188 188 188 225 225 225 260 260 260 260 298 368 368 398 398 105 105 105 211 211 211 211 242 242 242 242 242 242 91 91 91 68 68 68 68 280 343 343 381 381 500 500 600 400 400 400 400 400 400 600 600 600 600 600 800 800 700 800 800 800 800 800 800 800 800 132 149 170,5 235 265 323 358 453 530 613 205 256 285,5 318 328 418 448 612 632 743 A B C E G K L M N øV Wafer Weights Lugged Double flanged 192 209 228,5 313 340 448 451 552 575 666 1184 1283 1360 1827 1873 1906 2362 2439 3229 3836 4135 4979 5804 5547 6427 Mono flanged 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1174 1084 1244 1675 1717 1747 2168 2238 3028 3508 3786 4564 5314 5087 5887 Notes • Dimensions in mm, weights in kg • Dimensions and weights are given as a guide. Sapag reserves the right to change the contents without notice page 15 Butterfly valves JMC Wafer & Lugged Electric actuators Type of actuator Travel stops Limit switch for open and close position Torque switches Handwheel for manual action Quarterturn OA X X X AS/BS X X X X Multiturn ST on gearbox X X X ASM on gearbox X X X Electric quarter-turn actuators L K M G L K M N G V P V E N P E A OA Type C K M N G B D B A D AS Type C L V B A E P D C BS Type Notes • Dimensions in mm, weights in kg • Dimensions and weights are given as an indication Dimensions DN DN Actuator A B C ØD E G K L M N P Wafer Lugged 125 125 125 125 125 125 226 226 226 226 226 284 284 160 202 160 202 202 202 260 340 340 340 340 392 392 90 65 90 65 90 65 90 65 90 65 90 65 112 89 167 89 167 89 167 89 167 89 172 134 172 134 49 49 49 49 49 49 49 59 59 59 59 96 96 325 325 333 333 340 369 389 352 383 439 484 467 512 367 367 374 374 381 411 422 394 419 472 517 517 542 60 60 60 60 60 60 100 100 250 250 250 250 250 ØV Weight Wafer Lugged 8.2 8.5 8.7 9 10 13 16 27 33 41 51 65 97 9.4 9.7 9.9 10.2 13.1 16 18.5 31 40 51 64 93 132 (mm) (Inch) 50 2" 50 2" 65 21/2" 65 21/2" 80 3" 100 4" 125 5" 150 6" 200 8" 250 10" 300 12" 350 14" 400 16" OA 3 OA 6 OA 3 OA 6 OA 6 OA 8 OA 15 AS 18 AS 50 AS 50 AS 80 BS 100 BS 150 Wafer Lugged Wafer Lugged 110 110 118 118 125 140 160 175 206 247 277 300 345 152 152 159 159 166 182 193 217 242 280 310 350 375 74 74 81 81 93 107 122 135 170 200 233 270 300 76 76 84 84 90 109 120 140 167 203 228 270 300 43 43 46 46 46 52 56 56 60 68 78 78 102 Wafer Lugged Wafer Lugged 94 94 107 107 126 150 179 204 259 313 369 418 467 153 153 173 173 188 219 252 278 335 400 482 520 588 179 179 187 187 194 223 243 275 306 362 407 386 431 221 221 228 228 235 265 276 317 342 395 440 436 461 Sapag reserves the right to change the contents without notice page 16 Butterfly valves JMC Wafer & Lugged Electric actuators Gear boxes & electric multiturn actuators H N S R max E V D L J L J S N R max H E V D K G C M B AS 200/400 Types K A P G C M B IW + ASM/ST Types A P Dimensions for Wafer and Lugged types DN 450 500 550 600 650 700 750 800 850 900 1 000 DN 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" 40" Actuator AS 200 AS 200 AS 400 AS 400 IW52 + ASM0 IW52 + ASM0 IW52 + ASM0 IW6 + ASM1 IW6 + ASM1 IW6 + ASM1 IW63 + ASM1 375 425 470 495 545 570 610 640 700 700 750 A Wafer Lugged 400 425 470 495 545 570 610 640 700 700 750 330 375 405 430 485 510 540 560 640 665 715 B C øD 650 704 765 828 870 895 972 1 010 1 120 1 148 1 240 445 495 540 565 610 635 675 710 770 770 820 E 470 495 540 565 610 635 675 710 770 770 820 G 218 656 218 706 179 751 179 776 231 821 231 846 231 886 273 921 273 981 273 981 302 1 031 H Wafer Lugged 681 706 751 776 821 846 886 921 981 981 1 031 258 258 280 280 377 377 377 377 377 377 406 188 188 148 148 143 143 143 188 188 188 188 470 470 497 497 594 594 594 594 594 594 623 130 130 120 120 143 143 143 188 188 188 188 183 183 138 138 200 200 200 242 242 242 274 J K L M N 524 574 627 652 668 693 733 768 828 828 878 P Wafer Lugged 549 574 627 652 668 693 733 768 828 828 878 109 109 154 154 92 92 92 50 50 50 18 298 298 253 253 315 315 315 357 357 357 389 300 300 300 300 300 300 300 400 400 400 400 R S øV Weight Wafer Lugged 151 175 193 215 257 291 324 407 467 545 632 204 248 300 330 340 354 474 497 627 647 762 (mm) (inch) Wafer Lugged Wafer Lugged 114 521 127 571 154 622 154 670 165 753 165 776 165 882 190 882 203 970 203 1 000 216 1 105 Dimensions for Double flanged and Mono flanged types DN (mm) 500 550 600 650 700 750 800 850 900 1000 1050 1100 1200 1300 1350 1400 1500 1600 (10) 1600 (16) 1650 1800 2000 2100 2200 2400 DN (inch) 20" 22" 24" 26" 28" 30" 32" 34" 36" 40" 42" 44" 48" 52" 54" 56" 60" 64" 64" 66" 72" 80" 84" 88" 96" Actuator AS 200 AS 400 AS 400 IW52 + ASM0 IW52 + ASM0 IW52 + ASM0 IW6 + ASM1 IW6 + ASM1 IW6 + ASM1 IW63 + ASM1 IW63 + ASM1 IW7 + ASM1 IW7 + ASM1 IW8 + ASM2 IW82 + ASM2 IW85 + ASM3 IW9 + ASM3 IW9 + ST14 IW9 + ST14 IW9 + ST14 IW10 + ST30 IW10 + ST30 IW10 + ST30 IW11 + ST30 IW115 + ST30 A 425 470 495 545 570 610 640 700 700 750 780 820 870 960 987 1 015 1 130 1 170 1 200 1 230 1 290 1 463 1 532 1 566 1 672 B 375 405 430 485 510 540 560 640 665 715 770 805 830 935 965 1 000 1 090 1 135 1 165 1 200 1 250 1 390 1 460 1 500 1 590 C 127 154 154 165 165 165 190 203 203 216 254 254 254 254 254 254 254 254 356 356 356 356 356 356 356 øD 571 780 670 890 940 1 010 1 060 1 168 1 160 1 290 1 340 1 370 1 490 1 625 1 685 1 690 1 855 1 930 1 930 2 035 2 115 1 340 2 535 2 545 2 755 E 495 540 565 610 635 675 710 770 770 820 850 907 957 1 115 1 142 1 170 1 230 1 270 1 300 1 330 1 400 1 583 1 652 1 686 1 792 F 375 400 132 154 480 505 565 597 597 660 695 710 760 835 865 865 950 980 980 1 040 1 080 1 200 1 290 1 300 1 425 G 218 179 179 231 231 231 273 273 273 302 302 355 414 391 450 450 483 471 471 471 534 572 572 572 572 H 706 751 776 821 846 886 921 981 981 1 031 1 061 1 118 1 168 1 326 1 353 1 381 1 441 1 535 1 565 1 595 1 710 1 893 1 962 1 996 2 102 J 258 280 280 377 377 377 377 377 377 406 406 524 533 630 639 936 702 721 721 721 766 783 783 783 783 K 188 148 148 143 143 143 188 188 188 188 188 225 225 275 275 275 298 298 298 298 368 398 398 398 398 L 470 497 497 594 594 594 594 594 594 623 623 741 750 847 856 856 919 922 922 922 995 1 012 1 012 1 012 1 012 M 130 120 120 143 143 143 188 188 188 188 188 225 225 275 275 275 298 298 298 298 368 398 398 398 398 N 183 138 138 200 200 200 242 242 242 274 274 91 31 128 68 68 101 279 279 279 343 381 381 381 381 P 574 627 652 668 693 733 768 828 828 878 908 983 1 033 1 198 1 225 1 253 1 318 1 358 1 388 1 418 1 492 1 689 1 758 1 792 1 907 R 109 154 154 92 92 92 50 50 50 18 18 201 261 164 224 224 191 168 168 168 124 86 86 86 86 S 298 253 253 315 315 315 357 357 357 389 389 206 146 243 183 183 216 430 430 430 488 526 526 526 526 øV 300 300 300 300 300 300 400 400 400 400 400 400 400 300 300 400 400 300 300 300 450 450 450 450 450 Weights Double 235 253 273 336 366 474 500 567 590 685 1 202 1 369 1 456 1 904 1 958 1 993 2 418 2 538 3 328 3 935 4 302 5 101 5 596 5 926 6 606 Mono 1 192 1 170 1 340 1 752 1 802 1 834 2 224 2 337 3 127 3 607 3 953 4 686 5 136 5 436 6 066 Notes • Dimensions in mm, weights in kg • Dimensions and weights are given as a guide. Sapag reserves the right to change the contents without notice page 17 Butterfly valves JMC Wafer & Lugged Pneumatic actuators L G M R N On request: accessories bracket E F M R N G L On request: accessories bracket E F V H P P H C B B D A On request: manual override On request: manual override A C D Double acting pneumatic actuator DN 50 65 80 100 125 150 200 250 300 350 400 450 500 550 600 DN 2" 21/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" Actuator DR 10-2 10-2 20-2 21-4 30-0 40-0 50-0 60-1 60-1 71-0 70-0 70-0 82-0 82-0 82-0 110 118 125 140 160 175 206 247 277 300 345 375 425 470 495 A Wafer Lug 152 159 166 182 193 217 242 280 310 350 375 400 425 470 495 74 81 93 107 122 135 170 200 233 270 300 330 375 405 430 B Wafer Lug 76 84 90 109 120 140 167 203 228 270 300 330 375 405 430 43 46 46 52 56 56 60 68 78 78 102 114 127 154 154 C 94 107 126 150 179 204 259 313 369 418 467 521 571 622 670 D Wafer Lug 153 173 188 219 252 278 335 400 470 520 588 633 704 765 828 33 33 33 33 50 50 70 70 70 110 110 110 110 110 110 41 41 41 41 55 55 75 75 75 110 110 110 110 110 110 145 145 145 145 190 190 295 295 295 515 515 515 515 515 515 86 86 86 86 110 110 148 148 148 248 248 248 248 248 248 290 290 290 290 340 340 500 500 500 800 800 800 800 800 800 45 45 98 98 65 135 90 190 190 145 145 145 295 295 295 98 98 98 98 135 135 190 190 190 295 295 295 295 295 295 E F G H L M N Wafer 241 249 256 271 315 330 399 440 470 603 648 678 728 773 798 P Lug 283 290 297 313 348 372 435 473 503 653 678 703 728 773 798 132 132 132 132 132 132 132 132 132 156 156 156 156 156 156 180 180 180 180 180 180 320 320 320 400 400 400 400 400 400 R V Weight Wafer 4,2 4,7 5,5 7,5 12,2 15,9 24,4 35,5 43,5 71 101 115 149 165 187 Lug 5,1 5,6 8,6 10,2 14,7 19,9 31,4 45,5 56,5 99 136 168 222 272 302 (mm) (inch) Single acting pneumatic actuator: spring to close DN 50 65 80 100 125 150 200 250 300 350 400 DN 2" 21/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" Actuator SR 20-2 20-2 30-0 40-0 50-0 60-1 60-1 71-0 81-0 81-0 80-0 110 118 125 140 160 175 206 247 277 300 345 A Wafer Lug 152 159 166 182 193 217 242 280 310 350 375 74 81 93 107 122 135 170 200 233 270 300 B Wafer Lug 76 43 84 46 90 46 109 52 120 56 140 56 167 60 203 68 228 78 270 78 300 102 C 94 107 126 150 179 204 259 313 369 418 467 D Wafer Lug 153 173 188 219 252 278 335 400 470 520 588 33 33 50 50 70 70 70 110 110 110 110 41 41 55 55 75 75 75 110 110 110 110 145 145 190 190 295 295 295 515 515 515 515 86 86 110 110 148 148 148 248 248 248 248 290 290 340 340 500 500 500 800 800 800 800 145 145 65 195 90 285 285 145 520 520 520 145 145 195 195 285 285 285 520 520 520 520 E F G H L M N Wafer 241 249 280 295 353 368 399 550 580 603 648 P Lug 283 290 321 337 386 410 435 583 613 653 678 132 132 132 132 132 132 132 156 156 156 156 180 180 180 180 320 320 320 400 400 400 400 R V Weight Wafer 5,5 6 8,8 13,2 20,9 29,5 33,5 68 99 107 137 Lug 6,4 6,9 11,9 15,9 23,4 33,5 40,5 78 112 135 172 (mm) (inch) Single acting pneumatic actuator: spring to open DN 50 65 80 100 125 150 200 250 300 350 400 DN 2" 21/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" Actuator SR 20-2 20-2 30-0 40-0 50-0 60-1 60-1 71-0 81-0 81-0 80-0 110 118 125 140 160 175 206 247 277 300 345 A Wafer Lug 152 159 166 182 193 217 242 280 310 350 375 74 81 93 107 122 135 170 200 233 270 300 B Wafer Lug 76 43 84 46 90 46 109 52 120 56 140 56 167 60 203 68 228 78 270 78 300 102 C 94 107 126 150 179 204 259 313 369 418 467 D Wafer Lug 153 173 188 219 252 278 335 400 470 520 588 33 33 50 50 70 70 70 110 110 110 110 41 41 55 55 75 75 75 110 110 110 110 145 145 190 190 295 295 295 515 515 515 515 86 86 110 110 148 148 148 248 248 248 248 290 290 340 340 500 500 500 800 800 800 800 145 145 65 195 90 285 285 145 520 520 520 145 145 195 195 285 285 285 520 520 520 520 E F G H L M N Wafer 241 249 280 295 353 368 399 550 580 603 648 P Lug 283 290 321 337 386 410 435 583 613 653 678 132 132 132 132 132 132 132 156 156 156 156 180 180 180 180 320 320 320 400 400 400 400 R V Weight Wafer 5,5 6 8,8 13,2 20,9 29,5 33,5 68 99 107 137 Lug 6,4 6,9 11,9 15,9 23,4 33,5 40,5 78 112 135 172 (mm) (inch) Notes • Air supply pressure: 6 bar (85 psi) (Other pressure: on request) • Dimensions in mm, weights in kg. • Dimensions and weights are given as a guide. Sapag reserves the right to change the contents without notice page 18 V Butterfly valves JMC Wafer & Lugged Pneumatic actuators: Accessories and options Double or single acting pneumatic actuator External limit switches • Protection to IP 67 • Working temperature: - 25°C to + 70°C • 300 volts - 6 A On request: • Explosion proof switches E Ex “d” Limit switches or sensors in box • Box in alloyed aluminium or polycarbonate • Protection to IP 65 • Working temperature: - 25°C to + 80°C • Adjustable cams from 0° to 90° • Electricity supply all voltages, AC or DC supply On request: • Explosion proof switches E Ex “i” Pneumatic Positioners (standard) • Working temperature: - 15°C to + 80°C (- 40°C on request) • Air supply pressure: 1.4 to 6 bar (20 to 50 Psi) • Signal: 0.2 to 1 bar (3 to 50 Psi) Electropneumatic Positioners (standard) • Protection to IP 54 • Working temperature: - 15°C to + 80°C • Input signal: 4-20 mA Manual override “CM” type for double or single acting pneumatic actuators Accessories such as solenoid valves, speed regulators and silencers. ISOBOX • Protection to IP 67 • Working temperatures: – 25°C to + 100°C • Available with Limit switches or sensors Size of valve 50 to 200 2“ to 8“ 250 to 600 10“ to 24" TYPE ISOBOX 1 ISOBOX 2 Sapag reserves the right to change the contents without notice page 19 Butterfly valves JMC Mounting Assembly on line 1. Leave sufficient space between the flanges to avoid injury to the sides of the seat while sliding the valve between the two flanges. Be sure that these edges have well aligned, parallel, and erect sealing faces. 2. Center the valve by bolting the body locator first. 3. Progressively tighten diametrically opposed bolts by alternating sides until contact has been made between the metal valve body and the flange faces. Tighten bolts fully. 4. Control after mounting: operate the valve from fully open position to fully closed position to make sure that nothing is obstructing the disc. Between flanges and dead end assembly for Wafer type Size (mm) DN (inch) EN 1092 DIN 2501 BS 4504 ISO 2084 EN 1759 ANSI B 16.5 ANSI B 16.47 A BS 10 JIS B 2210 MSS SP 44 AWWA C207 PN 6 PN 10 PN 16 PN 25 Class 150 Class 150 Class 150 Table E JIS 10 K JIS 16 K Class 150 Tables 2-3-4-5 50 1 65 80 1 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 4” 1 5” 1 6” 1 8” 10” 1 12” 1 14” 1 16” 1 18” 1 20” 1 22” 24” 1 1 1 1 1 1 V 1 1 V V 1 V V V V 26” 28” 30” 32” 34” 36” 40” 2” 2”1/2 3” 1 1 See ANSI B 16.5 1 1 1 1 1 1 1 See ANSI B 16.47 A V 1 Between flanges and dead end assembly for Lugged type Size (mm) DN (inch) EN 1092 DIN 2501 BS 4504 ISO 2084 EN 1759 ANSI B 16.5 ANSI B 16.47 A BS 10 JIS B 2210 MSS SP 44 AWWA C207 PN 6 PN 10 PN 16 PN 25 Class 150 Class 150 Class 150 Table E JIS 10 K JIS 16 K Class 150 Tables 2-3-4-5 50 65 80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 22” 24” 26” 28” 30” 32” 34” 36” 40” 2” 2”1/2 3” See ANSI B 16.5 V V V See ANSI B 16.47 A V V V V V V V V V V V V V Between flanges and dead end assembly for Double flanged type Size (mm) DN (inch) EN 1092 DIN 2501 BS 4504 ISO 2084 EN 1759 ANSI B 16.5 ANSI B 16.47 A BS 10 JIS B 2210 MSS SP 44 AWWA C207 500 550 600 650 700 750 800 850 900 1000 1050 1100 1200 1300 1350 1400 1500 1600 1650 1800 2000 2100 2200 2400 20” 22” 24” 26” 28” 30” 32” V 34” 36” V 40” V 42” 44” 48” 52” V V V V V V V V V V See ANSI B 16.47 A V V V V V V 54” 56” 60” 64” 66” 72” 80” V V V 84” 88” 96” V V V PN 6 PN 10 PN 16 PN 25 Class 150 Class 150 Class 150 See ANSI B 16.5 Table E JIS 10 K JIS 16 K V Class 150 V Tables 2-3-4-5 V V V V V V V V V V V V V V V Between flanges and dead end assembly for Mono flanged type Size (mm) DN (inch) EN 1092 DIN 2501 BS 4504 ISO 2084 EN 1759 ANSI B 16.47 A BS 10 JIS B 2210 MSS SP 44 AWWA C207 PN 6 PN 10 PN 16 PN 20 Class 150 Class 150 Table E JIS 10 K JIS 16 K Class 150 Tables 2-3-4-5 1050 1100 1200 1300 1350 1400 1500 1600 1650 1800 2000 2100 2200 2400 42” 44” 48” 52” 54” 56” 60” 64” 66” 72” 80” 84” 88” 96” Notes : Possible for all versions : Please contact factory : With counter-flange in case of dead end assembly • These data are valid for Raised Face only. For Flat Face, please consult factory. • Please, specify requested valve drilling when ordering. V 1 V V V V V V V V V V Sapag reserves the right to change the contents without notice page 20 Butterfly valves JMC Maintenance and marking of the seat 1. Removal of the seat Maintenance procedure: 1. Remove the valve actuator. 2. Pull out the protection plug 8. 3. Remove the “V” Ring seal 9. 4. Unscrew and remove the safety nut 7. 5. Extract the control shaft 3 and its thru-bolt 10 after having placed the disc 2 in open position and located the orientation of the key 11 (for sizes 10” to 40” - 250 mm to 1000 mm). 6. Remove the spindle 4. 7. Remove the disc 2. 8. Displace the seat 5 from the center by extracting one of the two journals from its housing. This operation will allow the lateral disengagement of the body seat. 2. Remounting the seat 1. Make sure the coupling 12 is in the body for DN 50 to 125. 2. Do not grease either the outside of the seat or the inside of the body. 3. Deform the seat 5 and insert one of the two spherical journals free in its body housing. Spread out the two lateral seat lips correctly on the grooved body faces. Place the central part of the seat properly in the grooved body. Put the second spherical journal in position. Make sure the liner is well placed around its periphery. 4. Grease the following parts lightly (Ref. compound type 111 from Dow Corning “Silicone Grease”. - The inside of the seat and more particularly the two spherical journals. - Along the control shaft as well as its extremity connected with the disc. - Along the spindle. 5. Remount the disc 2 in the open position. Be sure that the female part of the disc connecting with the shaft is on mounting flange side. 6. Be sure that body and disc machining is in line. 7. Replace the spindle 4. 8. Set the control shaft together with its thru-bolt, note the key position (size = 900) or the grooved mark on the square top (size < 900), giving the orientation of the disc. 9. Screw the safety nut 7 at the thru-bolt’s extremity (side of spindle). 10. Remount the protection plug 8. 11. Assemble the actuator. 12. Open and close the valve. Rep. Number Designation Body Disc Control shaft Spindle Seat Self lubricating bearings Safety nut Rep. Number 8 9 10 11 12 13 14 1 1 1 1 1 1 1 Designation Protection plug “V” Ring Thru-bolt Key Coupling Identification plate Rivet For DN ≤ 125 (5”) 1 2 3 4 5 6 7 1 1 1 1 1 1 1 Marking of the seat DN 50 - 1000 Color mark DN ≥ 1050 Marking only by engraving - Mould index - Year of manufacturing - Manufacturing number Size Year of manufacturing Type of elastomer (code) Example: 50 A Month of manufacturing (1 to 12) Mould Index Type of elastomer Designation EPDM Nitrile NBR Carboxyled Nitrile X-NBR EPDM white Silicone ® Code 0 1 2 OA 4 Color mark None Yellow Orange None None Designation Fluorated elastomer Hypalon® EPDM-S Therban® Nitrile DIN Code 5 6 OS 8 9 Color mark Red Green Blue White Grey Registered trade mark Sapag reserves the right to change the contents without notice page 21 Butterfly valves JMC Ordering code A code with the following basis information is marked on the identification plate: - four characters defining type of body, material of body, disc and seat materials - one character or more, defining the top works (with option(s)) and type of actuator (if applicable). For the order, completing the above data with the following information: - the nominal diameter (DN) - the flange - the working pressure - and if applicable, the valve options Type 3 Wafer 5 Mono flanged 6 Double flanged 7 Lugged A Double flanged, flat face B Lugged, flat face Body 1 Ductile Iron 2 Carbon Steel 3 Stainless Steel A Aluminium Bronze Disc 0 Ductile Iron, Nickel plated 1 Ductile Iron, Epoxy coated 2 Aluminium Bronze 3 Stainless Steel 4 Stainless Steel, Polished 5 Uranus B6® 6 Ductile Iron, Nitrile rubber lined 7 Monel 400® 8 Ductile Iron, EPDM rubber lined 9 Ductile Iron, Halar coated A Stainless Steel, Halar coated E Ductile Iron, Ebonite coated R Ductile Iron, Rilsan coated U Ductile Iron, Powder Epoxy coated Seat 0 1 2 3 4 5 6 7 8 9 Actuators A Pneumatic actuator C Electric actuator H Hydraulic actuator P Counter weight actuator Options Consult us DN (mm) DN50 (2”) - DN2400 (96”) EPDM Nitrile, NBR Carboxyled Nitrile White EPDM Silicone Fluorated elastomer Hypalon® EPDM - S Therban® Nitrile, DIN Top works 0 Bare shaft 1 Handle kit, type LC 3 Gear box, type MG 4 Gear box, type GS 5 Gear box, type MR 7 Gear box, type MK 8 Handle kit, type LF 9 Gear box, type MF Options (Top works) B Padlock T Switches M Flange actuator (MG, GS, MR) S ISOBOX (switches) W Chainwheel Q Square cap Flange: Type (For class flanges, precise the standard). See page 20. PS Working pressure (CWP) Valve options MC Glued seat R Shaft extension Approvals & Certificates A Food Grade Approved F Fire Protection Approved G Gas Approved M Naval Approved P Potable Water Approved T TPED Approved X ATEX Approved Examples 1. JMC butterfly valve with handle type LF, DN150, for mounting between flanges defined by the EN 1092 in PN16: JMC 31108 - 150 PN16 PS6: • Type (Wafer) • Body (Ductile iron) • Disc (Ductile iron, epoxy coated) • Seat (EPDM) 2. Same valve but with pneumatic actuator, working pressure of 10 bar, glued seat and TPED approved: JMC 31100A - 150 PN16 PS10 MC T: • Top works (Bare shaft) • Actuator (Pneumatic actuator) 3 1 1 0 0 A - 150 PN16 PS10 MC T • TPED approved • Glued seat • Working pressure (10 bar max) 3 1 1 0 8 - 150 PN16 PS6 • Working pressure (6 bar max) • Flange (EN 1092 PN16) • DN (150) • Top works (lockable lever LF) 3. Same valve but with gear box, type MR (option: flange actuator), electric actuator, for mounting between flanges defined by EN 1759, Class 150, potable water approved according WRAS: JMC 31105MC - 150 EN1759 Class150 PS6 (WRAS): • Top works (gear box, type MR) • Top works option (flange actuator) • Actuator (Electric actuator) 3 1 1 0 5 M C - 150 EN1759 Class150 PS6 P(WRAS) • Flange (EN 1759 Class 150) • Potable water approved (WRAS) Sapag reserves the right to change the contents without notice page 22
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