Milind H Sheth PAGE NASEEB AHMAD contact: 0091- 8084928018 9973316237 Email:
[email protected] Seeking assignments to perform as QC Inspector / Engineer with key focus on vital construction activities such as Piping / Welding Inspection / NDT with a growth oriented organisation. Professional Synopsis A Dynamic professional with overall 11 years of working experience (7 Yrs in Middle East and 4 Years in Indian industries) in the field of Inspection & Quality Control for All the activities pertaining Piping, Fabrication & Installation in major international construction projects including Petro-Chemicals industries, Fertilizer & Power Plants, Oil & Gas Industries including refineries. Key Achievements · CSWIP 3.1 WELDING INSPECTOR. Certificate No. 57252, Date of Expiry:16th july 2016 · Level II Certification in NDT (RT, UT, MT & PT). Educational Qualifications 2000 Diploma in Mechanical Engineering. IT Skills MS Office & Auto cad. Profile Summery Worked as QC Inspector welding & piping in Daewoo E&C (EPC contractor). Worked as QC Engineer in Hyundai Engineering & Construction Company consortium with saipem. Worked as QC piping inspector in Mohammed al mojil group (MMG) Worked as QC piping inspector in Kharafi national Kuwait national petroleum company Worked as QC Piping Inspector in Saudi Bin Laden Group petro chemical and mining Div. Worked as piping supervisor in Ub engineering limited, I.P.C.L Dahej Gujarat (India) Core Competencies · Familiar with Codes, Standards & specification of TAKREER, QATAR PETROLEUM, ASME, API, AWS. · Proven track records in the field of QC fabrication, assembly, testing, inspection and commissioning of piping. · Review quality control plan, work procedure, review of test certificates, inspection report, data sheet and other tender documents. · Experience in verification of records, material inspection, mill test certificates, final inspection of material receiving inspection of fabrication shop, witnessing of hydro test of valves and pipes as per code and standards. · Coordinates with third party regarding witnessing of PQR, WQT, and with subcontractor for different NDT jobs related to projects and updating the status. · Can read and interpret different kind of engineering drawings (PFDâs, P&ID, piping isometric, and fabrication and erection drawings). · Inspection for high integrity welding. Familiar with ferrous materials used in piping and its identification and authentication, authentication of welder and welding procedure approvals. · Familiar with the use of international codes (ASME, API, AWS). · Good communication skills in English and capable of preparing work reports, technical reports, inspection reports and related documents. Can coordinate with client, sub-contractors and vendor representatives effectively. · Ensuring & implementing all quality control plans as per companyâs established procedures, functions of the project within the guidelines of the project procedures and project specific quality control plans & specifications. Ensuring that quality control systems are implemented and maintained in accordance with the defined project standards and specifications. · Foresee action to prevent the occurrence of any non-conformance. · Review the preventative actions recommended in non-conformance reports, follow-up and verify corrective actions to prevent reoccurrence of nonconformities. Initiate record and provide solutions for quality problems. · Ensure that all QC personnel including sub-contractors follow the prescribed quality control system. · Carry out inspection surveillances on sub-contractors premises. · Expedite and review the preparation of Inspection test plans and field Inspection procedures. · Monitored Pre Heat/PWHT (Post Weld Heat Treatment) and Reviewed PWHT charts in accordance with client procedure and specification. Organisational Experience Worked as QC Inspector welding & piping in Daewoo E&C (EPC contractor) in QA/QC Piping department. Client TAKREER PMC MOTT MACDONALDS Project title RRE (Ruwais Refinery Expansion Project) Period January 2012 to October 2013 Location Ruwais , Abudhabi, UAE Key Deliverables · Awareness of codes, standards & specification like ASME B31.3, B31.1 ASME Sec-IX, II, V, V11,AWS D1.1, API · Surveillance on consumable control, baking and holding temperatures of electrodes, control of unused electrodes, issuance of electrodes, welder monitoring, welder job performance according to their rejection ratios. · Review the Dossiers, weld summary sheet, NDE for release pipe spool. · Coordinates with third party regarding witnessing of PQR, WQT, and with subcontractor for different NDT jobs related to projects and updating the status. · Monitored welding / visual inspection of materials like CS, LTCS (Low temperature carbon steel), Stainless steels. · Witness the subcontractors Procedure and performance (welders) qualification, Mechanical testing. · Reviewing the documents like PQR, WPS, Weld map, ITP etc. · Evaluate and interpret all discontinuities as per relevant codes in R.T, U.T, M.T, & P.T. Also witnessing the NDT test like UT, MT and PT with TP inspectors. · Monitor subcontractors all the welding related activities. · Review of Hydro test packages, Inspection and witnessing with TPI (Third Party Inspector) for the Walk down and hydro testing of installed pipe lines. · Witness of lowering in the trench Sand padding, final alignment, backfilling, and Witnessing of leak test as per code and standards. · Ensuring & implementing all quality control plans as per companyâs established procedures, functions of the project within the guidelines of the project procedures and project specific quality. · Preparing and rising of NCR,CAR against non-compliances. · Review the preventative actions recommended in non-conformance reports, follow-up and verify corrective actions to prevent reoccurrence of nonconformities. Initiate record and provide solutions for quality problems. · Ensure that all QC personnel including sub-contractors follow the prescribed quality control system. · Carry out inspection surveillances on sub-contractors premises. · Expedite and review the preparation of Inspection test plans and field Inspection procedures. · Ensuring quality at all stages of production (input, in-process and output) and job is done as per required specification. · Ensure the job quality at the highest level possible and maintain a positive client perception of the work has been completed. · Inspection of raw and standard material i.e. Plates, Pipes, fittings etc. to ensure conform to codes and specification.(Traceability) · Assist the site TP inspector in the client, for maintenance and control of the quality system documentation wise. · Liaison with the client and project execution team on quality related issue. · Assist the Company inspector and construction supervisor in resolving any discrepancies and ambiguities. · Coordinate with the company/TP inspectors for the resolution of site problems. · Assist the site supervisors in the resolution of drawing interpretation and corrective actions. · Attended the weekly QC meetings and Review of work procedures and method statements for compliance with good work practice. · Inspected/witnessed internal cleanliness, flange face finish, bolt torquing and condition of gasket. · Monitored /Checked welding parameters like preheat, inter pass temperature, amperage, voltage, travel speed and type of welding electrode/fluxes are used in accordance with approved WPS. Monitored welderâs performance, reviewed welder qualification record and welding activities to ensure the work is being carried out in accordance with approved welding procedure and client requirements. · Monitored Pre Heat/PWHT (Post Weld Heat Treatment) and Reviewed PWHT charts in accordance with client procedure and specification. Worked as QC Engineer in Hyundai Engineering & Construction Company consortium with saipem for Heat Recovery Steam Generators/Boilers (HRSG) ,Gas Turbines (Train1&Train2) Auxiliary Boiler & Steam Turbine in piping Quality department. Client Qatar Fertilizer Project title EPC of Ammonia and Urea Plant Project (QAFCO 5) Period January 2010 ~ February 2011 Location Mesaieed Industrial city, QATAR Key Deliverables · In-charge of Piping Welding inspections for acceptance of â2-units HRSG Boilers and Gas Turbines + 2-units, Auxiliary Boiler + 2-Units & Steam Turbineâ Piping. · Monitored welding / visual inspection of materials like CS, Alloy & Stainless steels. · Ensuring & Implementing Quality Control Plans as per Standards ASME B31.1 & Client Specification. · Carrying out Inspections with Main Contractor & Client for all the activities pertaining Mechanical, Piping. · Reviewing of ITP, QAP, Work procedures and Specification. · Preparing and rising of NCR against non-compliances. · Managing & Handling numerous testing activities including pneumatic & hydro test, NDT. · Review NDT Reports. · Handling All Quality Control Documentations. · Prepare/Review QC documents, procedures, quality reports and compilation of as-built. · Analyze the P&ID and Vendor Drawings, Loop marking in P&ID, Loop checking at site, Mechanical clearance, Punch preparation & killing and ensuring that the loop is ready for pressure test. · Involved in pipeline cleaning and gauging activities. · Compilation of Hydro test packs and dossiers. · Post weld heat treatment: Location and Number of thermocouples, width of band, temperature gradient during heating and cooling, holding temperature, and time. Weather protection at local PWHT area and hardness tests, by portable testing machine. · Final Line Inspection: isometric drawings, P&ID and Line size, material, branch reinforcement and various standard supports of piping. · Codes and standards : Familiar with ASME SEC II, SEC V, SEC VIII, SEC IX, API-5L, API 1104, ASME B31.3,B31.1,AWS D1.1. · Verify that correct materials are utilized for all works. · Be familiar with and refer to the applicable, Specification and standards. · Ensure that copies of applicable QC plan (and QC procedures where necessary) are available at the location of work. · Ensure that all the welding works carried out in the service contract are as per the approved procedure and plans. · Witness welder qualification test in association with the company representative and welding engineer. · Ensure that the welders are qualified to the WPS. · Check and record welding parameters and verify compliance with approved WPS. · Set up a numbering system for the welds, compile and maintain isometrics containing weld number and welders identification. · Monitor welder performance, receive and review NDT reports. · Prepare monthly reports of QC activities. Worked as QC inspector in Mohammed al mojil group (MMG) at Rabigh development project, Mitsui engineering & shipbuilding arbia LTD (MESAR) Rabigh jaddah K.S.A period Nov-2006 ~ Dec-2008 Projects Rabigh development project, Location Rabigh Saudi Arbia Key Deliverables · Approving & Witnessing of Hydro, pneumatic tests, N.D.T. Activities, P.W.H.T., Hardness, surface preparation reports. · Inward Material Inspection According to Material test certificates & ANSI Codes. · Preparation of Final Handover Documents. · Material Identification: checking the heat number, tag number, size, grade, thickness, diameter and length of the pipe, ensure the transferring of original marking to the same pipe. · Fit-up Inspection : Cutting, misalignment, groove angle, root face, root opening, tack weld and preheat temperature, line and joint number, joint surface cleanness. · Welding: Ensure that welding carryout as per company approved WPS and welder qualification. Welding consumable control, welder number, inter pass temperature. · Visual / Dimensional Inspection : weld profile, surface weld defect, arc strike, interpass and post weld cleanness, spool no straightness, spool dimensions to be assemblies, recorded on the isometric drawing. · Verify heat number, inspection during fabrication and erection such as pipe cut length, edge preparation, fit-up,branch connections,flanged joints,valve connection, hot adjustment, bolt, nuts, washer, gasket and tolerances cleaning requirements. · Organize and lead inspection teams, perform quality evaluation, contractors and vendors as well. · Conduct quality training as per requirement. · Anticipate potential problems and execute economic solutions. · Proficient in material, piping, fabrication, inspection, test pack, hydro-test, punch-list, Equipment. · Familiar with inspection tools, drawings, consumables. · Participating quality Audits and quality & HSE walk about. · Coordinating with client quality department and subcontractors. · Involved in pipeline cleaning and gauging activities. · Compilation of Hydro test packs and dossiers. Worked as QC piping inspector in Kharafi national Kuwait national petroleum company. Period Mar-2006 ~ Sep-2006 Location KNPC Shuiba refinery Kuwait Key Deliverables · Make sure that activities should be done in accordance with standard codes of practice, drawings, applicable job specifications, Quality control procedures (QCP), and Inspection and Test plan (ITP) at the job site. · Performing inspection for piping material storage & handling for visible damages. For conformity to specification (size, scheduling, rating, marking, colour code requirements) mill certificates, packing list material identification and traceability according to material types (pipe, elbow tee, reducer, weld-o-let, Nipple, etc). · Verify heat number, inspection during fabrication and erection such as pipe cut length, edge preparation, fit-up, branch connections, flanged joints, valve connection, hot adjustment, bolt, nuts, washer, gasket and tolerances cleaning requirements. · Check, installed piping components as per piping and instrument diagrams (P&ID). · Coordinate all NDE and PMI activities with Third Party Contractors. · Maintain and archive all documentation related to quality. · Maintain documentation and Traceability of the material. · Clearing of punch list and inspection release note. · Witnessing Hydro test of Piping, Valves as required along with the client Inspector. · Co-ordinate with construction, testing group for preparation of the requirements of each test pack. · Ensure the compliance of project specification requirement. · Prepare/Review QC documents, procedures, quality reports and compilation of as-built. · Tracking NCR, technical engineering queries. Worked as QC Piping Inspector in Saudi Bin Laden Group petro chemical and mining Div. (SBG, PCM) Yanpet DBN-1 Expansion project (Lummus Alireza) Yambo K.S.A Position QC inspector Piping Duration Mar-2004 ~ Sep-2005 Key Deliverables · Verify heat number, inspection during fabrication and erection such as pipe cut length, edge preparation, fit-up, branch connections, flanged joints, valve connections, · Co-ordination with clientâs inspectors · Material receiving inspection and preparation of all required reports. · Assist the welding inspector and check dimensional/welding joints for carbon steel, stainless steel. · Assist the welding inspector and prepare the daily fit up report. · Inspection of fabrication and installation of pipe supports. · Verify that all work and materials are in conformance with the Construction documents and that all test and inspections required by the Construction documents are performed. · To carry out inspection of structural, Piping & Pipeline works as per Clients ITP, Specification, drawings & QCP`s. · Co-ordinate Client inspections and notifications to meet contractual requirements · Review of Test packages and verification at site · flange protection, orientation of the pipes, outlets and flanges as per ISO drawing. · Performs inspection in accordance with the approved project Quality Control Coordinate NDT Crews · Inspection Test plan ITP. Worked as piping supervisor in Ub engineering limited, I.P.C.L Dahej Gujarat (India). Key Deliverables · Supervision of fabrication and erection of piping work. · Coordinating with Engineering and Construction and liaise with the Client on detail engineering requirements. · Coordinate with Qc inspector for implementation of Quality Control Procedure, Inspection Test Plan requirements for piping. · Responsible for Piping erection operations and pipe support installation in accordance with schedule, Procedures, Specifications, Priorities and Availability of Construction Drawings. · Responsible for line checking after hydro test to complete the post punch list prior to sign-off the test packages before signing the completion of piping / mechanical. · Ensure that hydro test reinstatement is to be done as per procedure. · Manage the modification in piping work as per requirement on site. · To check the loops and their drawings according to the P&ID. · Fabrication, erection, inspection, testing of various piping systems related to refinery as per isometrics and GA drawings. · Revision control of  Isometric piping drawings from Piping G.A & P & ID. · Assist in preparation of test packages for Pneumatic tests and Hydrostatic tests and line check. · Prepare pressure Test Package for piping system for testing purpose. · Responsible in assuring all the pipe line systems in accordance to its specifications, correct routing of the pipe according to its isometric drawings & P&IDâs and all structural supports for all pipeline system packages. · Checking the correct orientation of pipe spools, fittings and correct materials to be used as stated in the design data. Personal Details · Date of Birth : 5th January 1979 · Permanent Address & Contact : Naseeb Ahmad S/o:Momtaz Ahmad Vill+Po-Sabeyah Via-Harinagar, Dist- West Champaran Bihar-845103 INDIA · Present Address & Contact : +91 8084928018. · Passport No. : F- 8203418. · Date of Issue : 27 / 06 / 2006. · Date of Expiry : 26 / 06 / 2016 · Place of Issue : Patna. · Driving Licences No. : 2618/2009/BTH(BIHAR) · Languages Proficiency : English, Arabic, Urdu. Date: Naseeb Ahmad Place: Mumbai