Demag Standard Crane manual 010508 EN / PDF 203 684 44 714 IS 110 Demag sets crane standards for the future 39343-2 Standard solutions made by Demag offer outstanding quality, efficiency and reliability at the highest level. Every crane and every crane component reflects decades of crane expertise and reliability as a partner for the industry. Innovation for greater efficiency With the new Demag DR rope hoist, we have introduced an extended state-of-the-art for Standard Cranes in applications for loads weighing up to 50 t and have defined an entirely new crane philosophy. The C shape of the Demag DR rope hoist design is ideally suited to crane applications. Thanks to the many benefits offered by the new DR rope hoist, the entire crane operates much more efficiently. n Reproducible connection geometry and effective spare parts management offer an optimum planning and investment basis n Proven crane geometry with welded crane girders guarantees high design rigidity, optimum travel characteristics and minimum wear Crane type Load capacity* up to Span dimension* up to Long-travel speed* up to Cross-travel speeds* up to Lifting speed* up to Stepless motions * Other specifications on request Suspension cranes 5t 14 m Single-girder overhead travelling cranes Double-girder overhead travelling cranes 10 t 30 m 40 m/min 30 m/min 12,5 m/min 3 axes 20368444.indd/010508 50 t 25 m/min 2 Single-girder overhead travelling crane with rolled-steel girder Suspension crane Single-girder overhead travelling crane with box-section girder Double-girder overhead travelling crane n n Raised crane girders, designs tailored to match the roof structure and compact crabs with minimum approach dimensions facilitate larger hook paths as well as better utilization of the available space and reduce initial construction and subsequent costs Ergonomic operating elements and bi-directional radio control provide for highly convenient operation and safe load handling. The display provides complete transparency for control of the installation. n n Infinitely variable speed control in all motion axes thanks to frequency inverter-fed drives reduces load sway, facilitates exact and gentle positioning and lowers the mechanical load on the crane installation High lifting and cross-travel speeds provide faster handling rates and greater efficiency Single-girder overhead travelling cranes with rolled-steel girders Double-girder overhead travelling cranes 20368444.indd/010508 Single-girder overhead travelling cranes with box-section girders The individual crane girder designs enable Demag Standard Cranes to be ideally adapted to the building structure. Suspension cranes 3 Hoists – suitable for every application 38972-1 Demag DR rope hoist With its particularly high lifting and cross-travel speeds, the Demag DR rope hoist provides higher handling rates and efficiency for cranes with load capacities up to 50 t. n Compact designs with minimum approach dimensions (lan1 /lan2) and large hook path guarantee optimum utilization of the available space and height and reduce initial construction and subsequent costs n Infinitely variable hoist and travel motions guarantee low-sway handling. Precise, gentle positioning provides for greater safety and convenient operation n CAN Bus technology to met tomorrow‘s demands for high data transmission reliability, corresponding to safety class 3 to DIN / EN 954, ensure optimum monitoring for greater efficiency thanks to preventive maintenance n Cross-travel inverter and braking resistor integrated in the electrical enclosure to save space n Low deadweight minimizes wear for the entire crane installation Bottom block New bottom block design for DR rope hoists with a load capacity up to 10 t n DIN load hooks facilitate convenient connection of load attachments n Rope lead-in guard eliminates the risk of being caught between the rope and sheave n Handle recesses on both sides simplify handling of the bottom block and increase operating safety n DR rope hoists are available as travelling monorail units, double-rail crabs and as foot-mounted hoists EKDR monorail hoist The series travelling hoist for single-girder cranes n C-design optimised for crane applications n Low headroom trolley without counterweight n 4 20368444.indd/010508 39472 39751-7 39455 EZDR double-rail crab n The series crab for double-girder cranes n Standard track dimensions 1400 / 2240 / 2800 mm n Anti-derailment and lift-off protection as standard FDR foot-mounted hoist The solution ready for installation in cranes and for plant engineering n Reeving components for 2/1, 4/1 and 4/2 fitted to the hoist n Demag DC-Pro chain hoist Particularly long service life for loads weighing up to 5,000 kg. DC-Pro chain hoists are particularly user-friendly and feature high standards of safety and reliability and optimum efficiency. n Comprehensive standard features: Limit switches, elapsed operating time counter, contactor control, diagnosis interface n Simple commissioning thanks to plug connections n Gearbox, brake and slipping clutch are maintenance-free for up to 10 years n Also available with infinitely variable speed control for particularly smooth lifting, lowering and positioning motions 20368444.indd/010508 39040-1 5 Attention to detail for total quality 39559 37427-4 Crane end carriage n Maximum stability thanks to a rigid box-section design with a reinforced connection featuring a welded diaphragm plate as well as engineering tolerances in the crane girder connection guarantee high inherent rigidity and optimum travel characteristics with minimum wear n The precise travel wheel arrangement and exact adaptation to the crane span dimension thanks to interchangeable spacer elements ensure optimum travel characteristics and high adaptability n Crane travel unit design with the aid of in-house static design programs and simple assembly thanks to good accessibility offer safety and efficiency Travel unit Maintenance-free drives with anti-friction bearings lubricated for life, generous bearing arrangement to accommodate horizontal forces and travel wheels made of spheroidal graphite cast iron provide for favourable travel characteristics and minimum crane runway wear n Infinitely variable travel speeds thanks to frequency inverter-fed drives with speeds up to 80 m/min without the need for any additional cabling and wiring guarantee low-vibration travel as well as precise positioning and reduce the load on the overall installation n 6 20368444.indd/010508 37371-1 39589-4 39030-1 39330-1 Power supply line Demag DCL compact conductor line for 4 to 7 poles and screw-type connections ensures long-term power supply and minimises unplanned downtime n Pre-assembled elements for simple assembly or replacement of current collector trolleys or complete straight sections provide optimum serviceability n IP 23 or IP 24 high protection against accidental contact with sealing lip and integrated expansion compensation for optimum safety n Control Ergonomically designed control units for safe, fatigue-free handling. The display provides complete transparency for control of the installation. The CAN Bus control system corresponds to safety category 3 to DIN / EN 954 n Demag DLC line control height-adjustable control pendant suspended for separate travel on the crane girder n Demag DRC radio remote controls with proportional pushbuttons for wireless control with variable radio frequency operation for unimpeded radio transmission n Demag DRC-J joystick transmitter Radio control with practical belt that can be comfortably worn from the shoulder 20368444.indd/010508 7 Demag crane sets – tailored component packages Crane sets by Demag Cranes & Components are complete, tailored component packages for efficient single or doublegirder and suspension crane solutions that save you time. Demag crane sets are based on standardised components for simple and user-friendly assembly on the Plug-&-Play principle. 11 10 2 5 12 5 9 7 3 4 4 1 2 3 4 5 6 7 3 9 1 8 6 6 Crab or travelling hoist with drive Crane girder * Crane girder end plates Carriage Travel drive Control pendant or radio remote control Crane electrical equipment 8 Hoist electrical equipment – with lifting limit switch – with load detector 9 Clamp-type buffers 10 C-rail assembly 11 Power supply 12 Hoist power supply * not included in the crane set 8 20368444.indd/010508 Demag spare part sets – efficient, genuine and always complete We tailor our services to meet our customers‘ needs: Demag spare part sets enable us to improve our spare part order processes even further. Whereas you had to pick the right parts from many spares lists, technical documentation and price lists in the past, you now use the possibilities offered by our online shop. Quickly and efficiently, you give us the number of the spare part set you need and can have it sent the same day. Spare part sets designed for various sub-assemblies are the basis for effective, preventive maintenance and repairs. n Replacing all the spare parts contained in the set “in one go” makes the specified service or maintenance work more systematic. n Installing genuine Demag spare parts as a set ensures functional reliability, a long service life and high product availability. This significantly enhances the efficiency of your installations thanks to n shorter off and down times, n shorter repair periods, n high installation availability, n reduction of additional process downtime costs. The following sets are available: Rope guide set for EKDR rope hoists n Wheel set for EKDR rope hoists n Seal set for EKDR rope hoists n Cross-travel limit switch extension set incl. hardware and software: n Optical distance device n Large load display n DRC10 radio remote control system n 39224 Repair set Wheel set for EKDR rope hoists 39222 20368444.indd/010508 Maintenance set Seal set for EKDR rope hoists 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ELKE with EUDC (see also technical data 203 665 44) ELKE with EKDR (see also technical data 203 541 44) EDKE with EKDR (see also technical data 203 549 44) EKKE with EKDR (see also technical data 203 529 44) ZKKE with EZDR 5 - 10 (see also technical data 203 561 44) ZKKE with EZDR 20 (see also technical data 203 660 44) EUDC (see also technical data 203 525 44) EKDR 3, 5, 10 (see also technical data 203 520 44) EZDR 5, 10 (see also technical data 203 648 44) EZDR 20 (see also technical data 203 583 44) FDR 3 - 10 (see also technical data 203 675 44) FDR 20 (see also technical data 203 579 44) DFW - L - L (see also technical data 203 084 44) DFW - L - E (see also technical data 203 321 44) 12 26 32 38 50 60 74 80 88 102 122 126 131 132 10 20368444.indd/010508 15 16 17 18 19 20 DFW - L - Z (see also technical data 203 379 44) DFW - L - T (see also technical data 203 430 44) KTD - E Modular wheel block system (see also technical data 208 724 44) Offset geared motors (see also technical data 208 734 44) Abbreviations used 134 136 138 140 149 156 20368444.indd/010508 11 Demag standard single-girder overhead travelling crane Type: ELKE with rolled profile girder and EUDC chain hoist up to 2.5 t SWL On the crane power supply side Crane side 1 Lkr 4) Le ekt kt Hook path Crane side 2 1000 -200 lan 2 500 5) off ge rail ed way r n pe Up ne ru ra c y 5) g 6) lan 1 42380844.eps 1) Check possibilities for installation. (bmin = min. lateral clearance dimension for crane travel). 2) Crane power supply system on crane runway girder. 4) Permissible span tolerance of crane runway: for Lkr ≤ 15 m: ± 5 mm acc. to DIN 4132. 5) According to the accident prevention regulations BGV D6, a lower safety distance of 500 mm must be kept between moving and non-moving parts of cranes. A load hook with elastic suspension is excluded from that. 6) If an operating limit switch is fitted, hook dimension C or g increases: 2/1 reeving: + 50 mm 4/1 reeving: + 20 mm 20368444.indd/010508 12 80 Demag ELKE standard single-girder overhead travelling crane Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 DFW-L-L_ _ _ /_ _ _ _/O EUDC u g y H b X 1) 2) 20354002.eps Type designation DFW-L-L 112 / 1750 / O Top connection Wheel base eKt Travel wheel diameter d Demag travel unit type L EUDC 10 - 1000 1/1 (EU11) FEM 2m - 11 - 12/3 Hoist speed Hook path Group of mechanisms Reeving SWL in kg 20368444.indd/010508 Range 10 Monorail hoist Travel unit with Demag chain hoist type DC 13 ELKE SWL 1.0 t Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 DFW-L-L_ _ _ /_ _ _ _/O EUDC 10-1000 1/1 (EU11) FEM 2m u g H b 42380744.eps Hook path: up to 11 m; lifting speed: 12/3 m/min Cross-travel speed up to 24 m/min Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 max. R 587 613 634 668 688 730 770 793 839 902 961 990 GG 553 601 648 754 810 956 1102 1175 1348 1587 1812 1915 480 500 519 540 560 581 430 450 469 490 510 531 366 976 1032 460 410 367 977 1033 X Crane girder H u lan1 1) Monorail hoist lan2 1.2) lan2 1,3) g y 2) y 3) lan3,4 d Travel unit eKt lEKT DPZ b -180 475 495 570 365 975 1031 1040 112 1750 2080 70 140 364 363 361 974 973 971 1030 1029 1027 1) Increase lan1 and lan2 by 120 mm on the power supply side of the monorail hoist. 2) H5 and H8 3) H11 y X All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 14 20368444.indd/010508 ELKE SWL 1.25 t Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 DFW-L-L_ _ _ /_ _ _ _/O EUDC 10-1250 1/1 (EU22) FEM 1Am u g H b 42380744.eps Hook path: up to 11 m; lifting speed: 8/2 m/min Cross-travel speed up to 24 m/min Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 max. R 699 728 752 787 828 896 892 938 998 1025 1085 1141 GG 559 607 654 760 896 1034 1108 1273 1500 1593 1818 2034 480 500 519 540 560 581 599 430 450 469 490 510 531 549 -180 475 495 570 377 987 1043 1040 112 1750 2080 70 140 378 988 1044 460 410 379 989 1045 X Crane girder H u lan1 1) lan2 1.2) Monorail hoist lan2 1,3) g y 2) y 3) lan3,4 d Travel unit eKt lEKT DPZ b 376 375 986 985 1042 1041 373 983 1039 1) Increase lan1 and lan2 by 120 mm on the power supply side of the monorail hoist. 2) H5 and H8 3) H11 20368444.indd/010508 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. y X 15 ELKE SWL 1.6 t Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 DFW-L-L_ _ _ /_ _ _ _/O EUDC 10-1600 2/1 (EU22) FEM 3m u g H b 42380744.eps Hook path: up to 11 m; lifting speed: 6/1.5 m/min Cross-travel speed up to 24 m/min Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 max. R 859 903 932 974 1015 1041 1086 1145 1201 1231 1287 1344 GG 574 664 720 846 976 1049 1206 1421 1628 1731 1939 2155 Crane girder X 460 480 500 519 540 560 581 599 621 H 410 430 450 469 490 510 531 549 571 440 981 1037 -180 475 495 555 630 446 987 1043 1040 112 1750 2080 70 140 u lan1 1) lan2 1.2) Monorail hoist lan2 1,3) lan2 1.4) g 448 447 y 2.3) 989 988 y 4) 1045 1044 lan3,4 d Travel unit eKt lEKT DPZ b 445 444 986 985 1042 1041 442 983 1039 1) Increase lan1 and lan2 by 120 mm on the power supply side of the monorail hoist. 2) H5 3) H8 4) H11 y X All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 16 20368444.indd/010508 ELKE SWL 1.6 t Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 DFW-L-L_ _ _ /_ _ _ _/O EUDC 16-1600 1/1 (EU22) FEM 2m u g H b 42380744.eps Hook path: up to 11 m; lifting speed: 8/2 m/min Cross-travel speed up to 24 m/min Crane LKR 4 5 6 7 8 9 10 11 12 13 14 15 max. R 871 910 941 986 1028 1054 1100 1160 1216 1247 1303 1361 GG 654 709 765 891 1021 1094 1251 1466 1673 1776 1984 2200 500 519 540 560 581 599 621 450 469 490 510 531 549 571 506 1179 1263 -180 550 565 595 512 1185 1269 1040 112 1750 2080 70 140 480 430 513 1186 1270 X Crane girder H u lan1 1) lan2 1.2) Monorail hoist lan2 1,3) g y 2) y 3) lan3,4 d Travel unit eKT lEKT DPZ b 511 510 1184 1183 1268 1267 508 1181 1265 1) Increase lan1 and lan2 by 120 mm on the power supply side of the monorail hoist. 2) H5 and H8 3) H11 20368444.indd/010508 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. y X 17 ELKE SWL 2.0 t Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 DFW-L-L_ _ _ /_ _ _ _/O EUDC 10-2000 2/1 (EU22) FEM 2m u g H b 42380744.eps Hook path: up to 11 m; lifting speed: 6/1.5 m/min Cross-travel speed up to 24 m/min Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 max. R 1053 1096 1130 1174 1203 1249 1306 1362 1393 1448 1504 1587 GG 650 715 781 903 976 1125 1328 1526 1628 1829 2038 2353 519 540 560 581 599 621 660 469 490 510 531 549 571 610 440 439 981 980 1037 1036 445 444 986 985 1042 1041 500 450 446 987 1043 X Crane girder H u lan1 1) lan2 1.2) Monorail hoist lan2 1,3) lan2 1.4) g y 2.3) y 4) lan3,4 d Travel unit eKt lEKT DPZ b -180 475 495 555 630 1040 112 1750 2080 70 140 442 983 1039 1) Increase lan1 and lan2 by 120 mm on the power supply side of the monorail hoist. 2) H5 3) H8 4) H11 y X All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 18 20368444.indd/010508 ELKE SWL 2.0 t Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 DFW-L-L_ _ _ /_ _ _ _/O EUDC 25-2000 1/1 (EU34) FEM 2m u g H b 42380744.eps Hook path: up to 11 m; lifting speed: 8/2 m/min Cross-travel speed up to 14 m/min Crane LKR 4 5 6 7 8 9 10 11 12 13 14 15 max. R 1053 1100 1138 1183 1230 1260 1319 1375 1407 1462 1520 1603 GG 695 760 826 948 1089 1170 1373 1571 1673 1874 2083 2398 519 540 560 581 599 621 660 469 490 510 531 549 571 610 506 505 1179 1178 1263 1262 -180 550 565 595 511 510 1184 1183 1268 1267 1040 112 1750 2080 70 140 500 450 512 1185 1269 X Crane girder H u lan1 1) lan2 1.2) Monorail hoist lan2 1,3) g y 2) y 3) lan3,4 d Travel unit eKT lEKT DPZ b 508 1181 1265 1) Increase lan1 and lan2 by 120 mm on the power supply side of the monorail hoist. 2) H5 and H8 3) H11 20368444.indd/010508 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. y X 19 ELKE SWL 2.5 t Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 DFW-L-L_ _ _ /_ _ _ _/O EUDC 10-2500 2/1 (EU34) FEM 1Am u g H b 42380744.eps Hook path: up to 11 m; lifting speed: 4/1 m/min Cross-travel speed up to 14 m/min Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 max. R 1282 1333 1386 1444 1480 1514 1569 1623 1678 1756 1794 1831 GG 687 761 885 1052 1145 1239 1427 1613 1808 2097 2227 2357 660 610 439 980 1036 581 599 621 531 549 571 560 510 -180 475 495 555 630 442 440 983 981 1039 1037 444 985 1041 1040 112 1750 2080 70 140 Crane girder X 519 540 H 469 490 u lan1 1) lan2 1.2) Monorail hoist lan2 1,3) lan2 1.4) g 446 445 y 2.3) 987 986 y 4) 1043 1042 lan3,4 d Travel unit eKt lEKT DPZ b 1) Increase lan1 and lan2 by 120 mm on the power supply side of the monorail hoist. 2) H5 3) H8 4) H11 y X All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 20 20368444.indd/010508 ELKE SWL 2.5 t Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 DFW-L-L_ _ _ /_ _ _ _/O EUDC 25-2500 1/1 (EU34) FEM 1Am u g H b 42380744.eps Hook path: up to 11 m; lifting speed: 8/2 m/min Cross-travel speed up to 14 m/min Crane LKR 4 5 6 7 8 9 10 11 12 13 14 15 max. R 1277 1344 1390 1451 1489 1545 1580 1635 1691 1769 1807 1845 GG 732 848 930 1097 1190 1369 1472 1658 1853 2142 2272 2402 660 610 505 1178 1262 X 519 540 Crane girder H 469 490 u lan1 1) lan2 1.2) Monorail hoist lan2 1,3) g 512 511 y 2) 1185 1184 y 3) 1269 1268 lan3,4 d Travel unit eKT lEKT DPZ b 560 510 510 1183 1267 581 599 621 531 549 571 -180 550 565 595 508 1181 1265 1040 112 1750 2080 70 140 506 1179 1263 1) Increase lan1 and lan2 by 120 mm on the power supply side of the monorail hoist. 2) H5 and H8 3) H11 20368444.indd/010508 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. y X 21 ELKE SWL 3.2 t Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 DFW-L-L_ _ _ /_ _ _ _/O EUDC 16-3200 2/1 (EU34) FEM 2m u g H b 42380744.eps Hook path: up to 11 m; lifting speed: 6/1.5 m/min Cross-travel speed up to 14 m/min Crane LKR 4 5 6 7 8 9 10 11 12 13 14 15 max. R 1660 1663 1734 1785 1829 1886 1926 1984 2061 2102 2194 2237 GG 817 910 1062 1164 1267 1438 1548 1736 2012 2142 2485 2630 599 621 660 549 571 610 -180 550 585 595 615 601 600 1179 1178 1259 1258 1263 1262 581 531 603 1181 1261 1265 1040 112 1750 2080 70 140 Crane girder X 560 H 510 u lan1 1) lan2 1.2) Monorail hoist lan2 1,3) lan2 1.4) g 605 y 2) 1183 y 3) 1263 y 4) 1267 lan3,4 d Travel unit eKT lEKT DPZ b 710 660 598 1176 1256 1260 1) Increase lan1 and lan2 by 120 mm on the power supply side of the monorail hoist. 2) H5 3) H8 4) H11 y X All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 22 20368444.indd/010508 ELKE SWL 4.0 t Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 DFW-L-L_ _ _ /_ _ _ _/O EUDC 25-4000 2/1 (EU56) FEM 2m u g H b 42380744.eps Hook path: up to 11 m; lifting speed: 8/2 m/min Cross-travel speed up to 24 m/min Crane LKR 4 5 6 7 8 9 10 11 12 13 14 15 max. R 1994 2013 2075 2147 2212 2273 2333 2411 2500 2546 2590 2691 GG 760 876 958 1125 1295 1466 1647 1910 2223 2368 2513 2886 760 710 640 1263 1267 710 660 642 1265 1269 X 519 540 560 581 599 621 660 Crane girder H 469 490 510 531 549 571 610 -180 555 585 595 615 u lan1 1) lan2 1.2) Monorail hoist lan2 1,3) lan2 1.4) g 651 650 649 647 645 644 y 2.3) 1274 1273 1272 1270 1268 1267 y 4) 1278 1277 1276 1274 1272 1271 1040 112 1750 2080 70 140 lan3,4 d Travel unit eKT lEKT DPZ b 1) Increase lan1 and lan2 by 120 mm on the power supply side of the monorail hoist. 2) H5 3) H8 4) H11 20368444.indd/010508 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. y X 23 ELKE SWL 5.0 t Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 DFW-L-L_ _ _ /_ _ _ _/O EUDC 25-5000 2/1 (EU56) FEM 1Am u g H b 42380744.eps Hook path: up to 11 m; lifting speed: 4/1 m/min Cross-travel speed up to 24 m/min Crane LKR 4 5 6 7 8 9 10 11 12 13 14 15 max. R 2445 2542 2630 2621 2691 2757 2837 2927 2976 3073 3123 3213 GG 845 938 1090 1192 1356 1530 1780 2078 2223 2566 2726 3054 X 560 Crane girder H 510 u lan1 1) Monorail hoist lan2 1.2) lan2 1,3) lan2 1.4) g 649 y 2.3) 1272 y 4) 1276 lan3,4 d Travel unit eKT lEKT DPZ b 581 599 621 660 710 531 549 571 610 660 -180 555 585 595 615 647 1270 1274 645 644 642 1268 1267 1265 1272 1271 1269 1040 112 1750 2080 70 140 760 810 710 760 640 639 1263 1262 1267 1266 1) Increase lan1 and lan2 by 120 mm on the power supply side of the monorail hoist. 2) H5 3) H8 4) H11 y X All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 24 20368444.indd/010508 20368444.indd/010508 25 Demag standard single-girder overhead travelling crane Type: ELKE with EKDR rope hoist up to 5 t SWL Crane side 1 On the crane power supply side Lkr 4) lan 5) 1 Le kt ek t Crane side 2 lan 2 Hook path 1000 -200 min.500 ≥ 500 5) of ge y rail ed er unwa p Up ne r cra y g 6) 20354012.eps 1) Check possibilities for installation. (bmin = min. lateral clearance dimension for crane travel). 2) Crane power supply system on crane runway girder. 4) Permissible span tolerance of crane runway: for Lkr ≤ 15 m: ± 5 mm acc. to DIN 4132. 5) According to the accident prevention regulations BGV D6, a lower safety distance of 500 mm must be kept between moving and non-moving parts of cranes. A load hook with elastic suspension is excluded from that. 6) If an operating limit switch is fitted, hook dimension C or g increases: 2/1 reeving: + 50 mm 4/1 reeving: + 20 mm 20368444.indd/010508 26 80 Demag ELKE standard single-girder overhead travelling crane Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 DFW-L-L_ _ _ /_ _ _ _/O 1 x EKDR u g H y X b 1) 2) 20354002.eps Type designation DFW-L-L 112 / 1750 / O Top connection Wheel base eKt Travel wheel diameter d Demag travel unit type L EKDR 3 - 1,6 2/1 FEM 2m - 12 - 12/2 Hoist speed Hook path Group of mechanisms Reeving SWL in t 20368444.indd/010508 Range 3; 5 Monorail hoist with Demag rope hoist type DR 27 ELKE SWL 1.6 t H X u g 20354013.eps Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 DFW-L-L_ _ _ /_ _ _ _/O 1x EKDR 3 - 1.6 2/1 FEM 2m b Hook path: 20 or 12 m; hoist speed: 12/2 m/min; 18/3 m/min or 1 - 25 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 1) H 20 2) H 12 3) Increase lan 1 or lan 2 by 150 mm on the crane power supply side. max. R 1086 1127 1162 1195 1225 1255 1283 1311 1367 1396 1451 1558 GG 952 1046 1140 1234 1326 1421 1513 1606 1814 1916 2124 2538 581 599 660 531 549 610 331 606 560 510 336 611 X Crane girder H u lan1 3) Monorail hoist lan2 1,3)) lan2 2,3) g y lan3,4 d Travel unit eKt lEKT DPZ b -180 515 935 710 1040 112 1750 2080 70 140 334 609 y All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 28 20368444.indd/010508 ELKE SWL 2.5 t H X u g 20354013.eps Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 DFW-L-L_ _ _ /_ _ _ _/O 1x EKDR 3 - 2.5 4/1 FEM 3m b Hook path: 10 or 6 m; hoist speed: 6/1 m/min; 9/1.5 m/min or 1 - 12.5 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 1) H 20 2) H 12 3) Increase lan1 or lan2 by 150 mm on the crane power supply side. max. R 1475 1530 1575 1631 1669 1705 1758 1792 1847 1925 1963 2000 GG 975 1068 1162 1322 1424 1527 1707 1815 2011 2300 2431 2561 660 610 191 606 599 621 549 571 192 607 581 531 -180 575 875 650 194 609 1040 112 1750 2080 70 140 560 510 196 611 X Crane girder H u lan1 Monorail hoist lan2 1,3) lan2 2.3) g y lan3,4 d Travel unit eKt lEKT DPZ b 20368444.indd/010508 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. y 29 ELKE SWL 3.2 t H X u g 20354013.eps Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 DFW-L-L_ _ _ /_ _ _ _/O 1x EKDR 3 - 3.2 4/1 FEM 2m b Hook path: 10 or 6 m; hoist speed: 6/1 m/min; 9/1.5 m/min or 1 - 12.5 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 1) H 20 2) H 12 3) Increase lan1 or lan2 by 150 mm on the crane power supply side. max. R 1800 1865 1928 1975 2017 2073 2112 2186 2226 2265 2356 2397 GG 1015 1118 1266 1376 1486 1661 1777 2040 2170 2299 2644 2788 710 660 189 604 660 610 191 606 621 571 -180 575 875 650 192 607 1040 112 1750 2080 70 140 599 549 X 581 Crane girder H 531 194 609 u lan1 Monorail hoist lan2 1,3) lan2 2.3) g y lan3,4 d Travel unit eKt lEKT DPZ b y All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 30 20368444.indd/010508 ELKE SWL 5 t H X u g 20354013.eps Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 DFW-L-L_ _ _ /_ _ _ _/O 1x EKDR 5 - 5 4/1 FEM 2m b Hook path: 10 or 6 m; hoist speed: 6/1 m/min; 9/1.5 m/min or 1 - 12.5 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 1) H 20 2) H 20 3) Increase lan 1 or lan 2 by 150 mm on the crane power supply side. max. R 2568 2653 2729 2784 2846 2890 2965 3049 3092 3184 3230 3316 GG 1165 1268 1417 1527 1694 1811 2061 2359 2504 2847 3008 3334 X 581 Crane girder H 531 219 599 549 684 u lan1 Monorail hoist lan2 1,3) lan2 2,3) g y lan3,4 d Travel unit eKt lEKT DPZ b 621 660 710 571 610 660 -180 595 880 645 217 216 214 682 681 679 1040 112 1750 2080 70 140 760 810 710 760 212 211 677 676 20368444.indd/010508 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. y 31 Demag standard single-girder overhead travelling crane Type: EDKE with EKDR rope hoist up to 5 t SWL Crane side 1 over hang E C ) gir rane der Ian 3 Ian 1 Lkr ød 4 n Spa Up pe re dg eo g 3) Cran der e gir over Cra y 2) ne Bo ttom edg gird e er U F hang f ra il 500 Le kt Ian 1000 -200 Crane side 2 2 Hook path cr Bo tt an om e ed gir ge de o f r H2 c ek t Up tra per ve ed l fl ge an ge of o end p to 1 u irder lan e g n cra tto f bo me b4 dge of 20354806.eps 1) Admissible span tolerance of the crane runway: for Lkr ≤ 15 m: ± 5 mm for Lkr > 15 m: ± (5 + 0,25 (Lkr – 15)) mm acc. to DIN 4132, with Lkr in m. 2) According to the accident prevention regulations BGV D6, a lower safety distance of 500 mm must be kept between moving and non-moving parts of cranes. This applies with the exception of the bottom block with elastic suspension from the rope. 3) If an operating limit switch is fitted, hook dimension C or g increases: 2/1 reeving: + 50 mm 4/1 reeving: + 20 mm 20368444.indd/010508 32 Demag EDKE standard single-girder suspension crane Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 KTD-E.../...EU...DK and KTD-E.../...EU..DK-K EKDR Obstruction H X Upper edge of crane runway Figure with KTD-E .../... EU .. DK-K y min. 100 E = 500 F = 500 g 20354803.eps Type designation KTD-E 80 / 2200 EU 11 DK-K Travel unit type Wheel base eKt Travel wheel diameter d Demag travel unit type E EKDR 3 - 1.6 - 2/1 - 10 - 6/1 - FEM 2m Group of mechanisms Hoist speed Hook path Reeving SWL in t 20368444.indd/010508 Series 3; 5; 10 Monorail hoist with Demag rope hoist type DR 33 EDKE Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 KTD-E.../...EU..DK 1x EKDR min. 100 b Qty H X g 20354804.eps Hook path: 20 or 12 m; hoist speed: 12/2 m/min; 18/3 m/min or 1 - 25 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable SWL 1.6 t - 1 x EKDR 3-1.6 2/1 FEM 2m Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 max. R 2527 2550 2582 2619 2660 2734 2779 2825 2872 2919 3023 3131 GG 1111 1214 1316 1419 1521 1684 1787 1889 1992 2094 2308 2530 498 520 1012 1032 1287 1307 1085 2170 100 179 129 460 380 860/635 974 1249 1055 112 1700 2110 70 600 160 110 454 968 1243 1030 80 2060 X Crane girder H u lan 1 Monorail hoist lan 2 1) g y lan 3, 4 Travel unit d eKt Lekt DPZ b Hook path: 10 or 6 m; hoist speed: 6/1 m/min; 9/1.5 m/min or 1 - 12.5 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable SWL 2.5 t - 1 x EKDR 3-2.5 4/1 FEM 3m Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 1) H20 / H12 20368444.indd/010508 Crane girder GG 1193 1296 1398 1501 1603 1706 1809 2030 2231 2530 2660 2790 559 179 129 498 520 440 480 X H u lan 1 Monorail hoist lan 2 1) g y lan 3,4 d Travel unit eKt Lekt DPZ b max. R 3483 3505 3537 3574 3615 3658 3703 3809 3905 4050 4112 4174 854 1269 1055 2110 70 800/575 872 892 1287 1307 1085 930 1345 112 1700 600 2170 100 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 34 y EDKE Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 KTD-E.../...EU..DK 1x EKDR min. 100 b Qty H X g 20354804.eps Hook path: 10 or 6 m; hoist speed: 6/1 m/min; 9/1.5 m/min or 1 - 12.5 m/min nfinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable SWL 3.2 t - 1 x EKDR 3-3.2 4/1 FEM 2m Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 max. R 4240 4254 4280 4313 4351 4392 4476 4566 4703 4763 4947 5016 GG 1223 1326 1428 1531 1633 1736 1920 2114 2400 2530 2905 3050 179 129 440 800/575 112 1700 600 480 854 1269 X Crane girder H u lan 1 Monorail hoist lan 2 1) g y lan 3,4 d Travel unit eKt Lekt DPZ b 1055 2110 70 498 520 579 872 892 950 1287 1307 1365 1085 2170 100 629 998 1413 Hook path: 10 or 6 m; hoist speed: 6/1 m/min; 9/1.5 m/min or 1 - 12.5 m/min nfinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable SWL 5 t - 1 x EKDR 5-5 4/1 FEM 2m Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 max. R 6345 6347 6391 6423 6491 6536 6655 6801 6866 7037 7117 7280 GG 1494 1597 1751 1861 2034 2151 2411 2721 2866 3221 3391 3727 212 162 X Crane girder H u 534 lan 1 Monorail hoist lan 2 1) g 933 y 1398 1120 552 951 1416 2240 70 lan 3,4 d Travel unit eKt Lekt DPZ b 574 613 663 465 805/570 971 1009 1057 1436 1474 1522 1150 125 1700 600 2300 100 713 763 1105 1154 1570 1619 1) H20 / H12 20368444.indd/010508 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. y 35 EDKE Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 KTD-E.../...EU..DK-K 1x EKDR min. 100 b Qty H X g 20354804.eps Hook path: 20 or 12 m; hoist speed: 12/2 m/min; 18/3 m/min or 1 - 25 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable SWL 1.6 t - 1 x EKDR 3-1.6 2/1 FEM 2m Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 max. R 2501 2523 2556 2593 2634 2702 2747 2793 2840 2888 3007 3115 GG 1021 1124 1226 1329 1431 1584 1687 1789 1892 1994 2238 2460 356 378 870 890 1145 1165 1300 2600 100 160 110 338 380 860/635 852 1127 1270 80 2200 2540 70 600 X Crane girder H u lan 1 Monorail hoist lan 2 1) g y lan 3, 4 Travel unit d eKt Lekt DPZ b Hook path: 10 or 6 m; hoist speed: 6/1 m/min; 9/1.5 m/min or 1 - 12.5 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable SWL 2.5 t - 1 x EKDR 3-2.5 4/1 FEM 3m Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 max. R 3467 3489 3521 3558 3599 3643 3687 3778 3874 4020 4081 4144 GG 1123 1226 1328 1431 1533 1636 1739 1930 2131 2430 2560 2690 431 802 1217 190 140 352 370 392 440 800/575 726 744 764 1141 1159 1179 1300 112 2600 100 2200 600 160 110 338 712 1127 1270 80 2540 70 X Crane girder H u lan 1 Monorail hoist lan 2 1) g y lan 3, 4 Travel unit d eKt Lekt DPZ b 1) H20 / H12 20368444.indd/010508 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 36 y EDKE Crane girder: Travel unit: Monorail hoist: Profile section girder; design 1 KTD-E.../...EU..DK-K 1x EKDR min. 100 b Qty H X g 20354804.eps Hook path: 10 or 6 m; hoist speed: 6/1 m/min; 9/1.5 m/min or 1 - 12.5 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable SWL 3.2 t - 1 x EKDR 3-3.2 4/1 FEM 2m Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 max. R 4209 4223 4249 4282 4320 4361 4445 4535 4687 4747 4921 4990 GG 1123 1226 1328 1431 1533 1636 1820 2014 2330 2460 2815 2960 210 160 190 140 370 392 431 440 800/575 744 764 802 1159 1179 1217 112 2200 600 352 726 1141 X Crane girder H u lan 1 Monorail hoist lan 2 1) g y lan 3, 4 Travel unit d eKt Lekt DPZ b 1270 2540 70 1300 2600 100 481 850 1265 Hook path: 10 or 6 m; hoist speed: 6/1 m/min; 9/1.5 m/min or 1 - 12.5 m/min nfinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable SWL 5 t - 1 x EKDR 5-5 4/1 FEM 2m Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 1) H20 / H12 20368444.indd/010508 Crane girder GG 1538 1641 1795 1905 2078 2195 2455 2765 2910 3265 3425 3761 235 185 525 215 165 210 160 370 X H u 352 lan 1 Monorail hoist lan 2 1) g 751 y 1216 1270 769 1234 112 lan 3, 4 Travel unit d eKt Lekt DPZ b max. R 6414 6416 6460 6492 6560 6605 6724 6870 6935 7106 7181 7344 2200 2540 70 386 425 475 465 805/570 783 821 869 1248 1286 1334 1525 125 2500 3050 100 600 917 966 1382 1431 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. y 37 Demag standard single-girder overhead travelling crane Type: EKKE with box girder and EKDR rope hoist up to 10 t SWL Crane side 1 On the crane power supply side l r k High-tensile bolted connection U 500 8) g 6) y 5) lan 1 e kt l (e kt) b sc hi Crane power supply Floor dimension 30 lan bmin 1) 2 150 3) 200 3) Crane side 2 20352821.eps 1) Check possibilities for installation. (bmin = min. lateral clearance dimension for crane travel). 2) Crane power supply system on crane runway girder. 3) Dimension > 150 or 200 or 320 changes dimensions lan1 and lan2. 20368444.indd/010508 4) Admissible span tolerance of the crane runway: for Lkr ≤ 15 m: ± 5 mm acc. to DIN 4132. 5) According to the accident prevention regulations BGV D6, a lower safety distance of 500 mm must be kept between moving and non-moving parts of cranes.This applies with the exception of the bottom block with elastic suspension from the rope. 6) If an operating limit switch is fitted, hook dimension C or g increases: 2/1 reeving: + 50 mm 4/1 reeving: + 20 mm 38 Hook path 100 X 2) 4) Demag EKKE standard single-girder overhead travelling crane Crane girder: Travel unit: Monorail hoist: Box girder section; design 1 DFW-L-E_ _ _ /_ _ _ _/S 1 x EKDR b 1) 2) u g y H X 45˚ 20352807.eps Type designation DFW-L-E 112 / 2000 / S Side connection Wheel base eKt Travel wheel diameter d Demag travel unit type E EKDR 3 - 1.6 2/1 - 20 Z-25 FEM 2m Group of mechanisms Hoist speed in m/min Motor type z cylindrical rotor Hook path in m Reeving 20368444.indd/010508 SWL in t Series 3; 5; 10 Monorail hoist with Demag rope hoist type DR 39 EKKE SWL 1.6 t Crane girder: Travel unit: Monorail hoist: Box girder section; design 1 DFW-L-E_ _ _ /_ _ _ _/S 1x EKDR 3 - 1.6 2/1-20 Z-25 FEM 2m b H X u g 20352817.eps Hook path: 20 or 12 m; hoist speed: 12/2 m/min; 18/3 m/min or 1 - 25 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 1031 1076 1111 1142 1171 1199 1225 1251 1277 1302 1351 1377 1442 1491 1518 1569 1687 1717 1747 1831 1941 2127 2265 2340 2453 2497 2609 GG 952 1060 1152 1242 1334 1426 1514 1606 1698 1788 1978 2074 2328 2518 2624 2822 3290 3406 3524 3858 4294 5038 5586 5884 6334 6508 6954 744 840 844 840 940 942 694 790 794 790 890 892 563 2274 200 4000 4548 160 175 488 740 690 1793 125 3150 3586 130 150 522 620 622 472 570 572 -7 520 470 -10 1208 2000 2416 X Crane girder H u -12 lan 1 1) H12/H20 Monorail hoist lan 2 1) H12 H20 g y lan 3, 4 2) VKR = 40 d eKt Travel unit lekt 2) DPZ b VKR = 40 VKR = 40 VKR = 60 508 783 112 100 140 565 755 980 1458 2500 2916 100 -27 763 1) Increase lan1 or lan2 by 120 mm on the crane power supply side. 2) lan3, 4 and Lekt may increase with VKR= 60 mm DPZ VKR=40 100 100 130 VKR=60 100 130 160 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 20 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 30 LEKT (VKR= 60) = LEKT (VKR= 40) LEKT (VKR= 60) = LEKT (VKR= 40) + 40 20368444.indd/010508 LEKT (VKR= 60) = LEKT (VKR= 40) + 60 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 40 y EKKE SWL 2.5 t Crane girder: Travel unit: Monorail hoist: Box girder section; design 1 DFW-L-E_ _ _ /_ _ _ _/S 1x EKDR 3 - 2.5 4/1-10 Z-12.5 FEM 2m b H X u g 20352817.eps Hook path: 10 or 6 m; hoist speed: 6/1 m/min; 9/1.5 m/min or 1 - 12.5 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 1419 1475 1520 1571 1607 1641 1673 1703 1733 1762 1824 1854 1904 1953 2005 2036 2156 2212 2248 2308 2436 2636 2776 2859 2969 3090 3137 GG 992 1084 1174 1314 1412 1510 1608 1706 1804 1902 2136 2244 2432 2620 2818 2934 3406 3624 3764 3998 4504 5300 5856 6182 6618 7098 7284 1042 992 842 940 944 940 942 792 890 894 890 892 423 2274 200 4000 4548 160 175 -27 720 742 744 840 670 692 694 790 348 1793 125 3150 3586 130 150 622 572 625 695 920 1458 2500 2916 100 620 570 -7 368 783 112 100 140 520 470 1208 2000 2416 -10 X Crane girder H u lan 1 1) H12/H20 Monorail hoist lan 2 1) H12 H20 g y lan 3, 4 2) VKR = 40 d eKt Travel unit lekt 2) DPZ b VKR = 40 VKR = 40 VKR = 60 763 1) Increase lan1 or lan2 by 120 mm on the crane power supply side. 2) lan3, 4 and Lekt may increase with VKR= 60 mm DPZ VKR=40 100 100 20368444.indd/010508 VKR=60 100 130 160 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 20 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 30 LEKT (VKR= 60) = LEKT (VKR= 40) LEKT (VKR= 60) = LEKT (VKR= 40) + 40 LEKT (VKR= 60) = LEKT (VKR= 40) + 60 130 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. y 41 EKKE SWL 2.5 t Crane girder: Travel unit: Monorail hoist: Box girder section; design 1 DFW-L-E_ _ _ /_ _ _ _/S 1x EKDR 5 - 2.5 2/1-20 Z-25 FEM 2m b H X u g 20352817.eps Hook path: 20 or 12 m; hoist speed: 12/2 m/min; 18/3 m/min or 2 - 25 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 1522 1574 1616 1653 1687 1719 1750 1805 1856 1889 1954 1988 2041 2074 2150 2185 2285 2319 2408 2535 2575 2767 2935 3098 3148 3272 3498 GG 1146 1246 1344 1440 1540 1636 1736 1936 2126 2242 2492 2616 2820 2944 3240 3374 3768 3900 4252 4756 4912 5676 6344 6988 7186 7680 8582 942 1042 1047 892 992 997 573 130 2274 200 4000 4548 847 797 160 175 842 792 -22 498 742 692 1793 125 3150 3586 130 150 722 672 622 572 -2 565 775 1010 100 1458 2500 2916 522 472 524 474 -7 518 858 1208 2000 2416 100 112 140 520 470 -7 X Crane girder H u lan 1 1) H12/H20 Monorail hoist lan 2 1) H12 H20 g y lan 3, 4 2) VKR = 40 d eKt Travel unit lekt 2) DPZ b VKR = 40 VKR = 40 VKR = 60 838 1) Increase lan1 or lan2 by 120 mm on the crane power supply side. 2) lan3, 4 and Lekt may increase with VKR= 60 mm DPZ VKR=40 100 100 130 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. VKR=60 100 130 160 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 20 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 30 LEKT (VKR= 60) = LEKT (VKR= 40) LEKT (VKR= 60) = LEKT (VKR= 40) + 40 20368444.indd/010508 LEKT (VKR= 60) = LEKT (VKR= 40) + 60 42 y EKKE SWL 3.2 t Crane girder: Travel unit: Monorail hoist: Box girder section; design 1 DFW-L-E_ _ _ /_ _ _ _/S 1x EKDR 3 - 3.2 4/1-10 Z-12.5 FEM 2m b H X u g 20352817.eps Hook path: 10 or 6 m; hoist speed: 6/1 m/min; 9/1.5 m/min or 1 - 12.5 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 1737 1802 1854 1898 1938 1973 2007 2084 2119 2168 2220 2255 2309 2363 2420 2456 2580 2643 2681 2808 2849 3102 3196 3372 3488 3548 3598 GG 1020 1116 1214 1312 1412 1508 1608 1886 2000 2174 2364 2488 2692 2896 3112 3246 3734 3978 4124 4626 4784 5788 6160 6856 7318 7552 7750 1042 992 942 944 942 944 892 894 892 894 423 2274 200 4000 4548 160 175 -22 763 842 792 348 1793 125 3150 3586 722 744 672 694 130 150 624 574 625 695 920 1458 2500 2916 100 622 572 -2 522 524 472 474 368 783 112 1208 2000 2416 100 520 470 -7 Crane girder X H u lan 1 1) H12/H20 Monorail hoist lan 2 1) H12 H20 g y lan 3, 4 2) VKR = 40 d eKt Travel unit lekt 2) DPZ b VKR = 40 VKR = 40 VKR = 60 140 1) Increase lan1 or lan2 by 120 mm on the crane power supply side. 2) lan3, 4 and Lekt may increase with VKR= 60 mm DPZ VKR=40 100 100 20368444.indd/010508 VKR=60 100 130 160 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 20 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 30 LEKT (VKR= 60) = LEKT (VKR= 40) LEKT (VKR= 60) = LEKT (VKR= 40) + 40 LEKT (VKR= 0) = LEKT (VKR= 40) + 60 130 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. y 43 EKKE SWL 5 t Crane girder: Travel unit: Monorail hoist: Box girder section; design 1 DFW-L-E_ _ _ /_ _ _ _/S 1x EKDR 5 - 5 4/1-10 Z-12.5 FEM 2m b H X u g 20352817.eps Hook path: 10 or 6 m; hoist speed: 6/1 m/min; 9/1.5 m/min or 1 - 12.5 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 2578 2671 2740 2797 2846 2889 2952 2993 3044 3096 3133 3204 3289 3378 3410 3450 3613 3643 3771 3816 3860 4116 4345 4397 4517 4580 4809 GG 1170 1270 1366 1464 1562 1660 1850 1964 2126 2302 2420 2676 2994 3330 3440 3584 4222 4330 4830 5000 5166 6180 7084 7284 7756 8002 8912 1044 1142 1147 994 1092 1097 448 2274 200 4000 4548 1042 992 -22 838 160 175 942 892 373 1793 125 3150 3586 150 822 847 772 797 130 720 724 722 727 670 674 672 677 -2 645 695 930 1458 2500 2916 100 524 620 622 474 570 572 -7 1208 2000 2416 100 140 520 470 Crane girder X H u lan 1 1) H12/H20 Monorail hoist lan 2 1) H12 H20 g y lan 3, 4 2) VKR = 40 d eKt Travel unit lekt 2) DPZ b VKR = 40 VKR = 40 VKR = 60 393 858 112 130 1) Increase lan1 or lan2 by 120 mm on the crane power supply side. 2) lan3, 4 and Lekt may increase with VKR= 60 mm DPZ VKR=40 100 100 130 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. VKR=60 100 130 160 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 20 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 30 LEKT (VKR= 60) = LEKT (VKR= 40) LEKT (VKR= 60) = LEKT (VKR= 40) + 40 LEKT (VKR= 60) = LEKT (VKR= 40) + 60 20368444.indd/010508 44 y EKKE SWL 5 t Crane girder: Travel unit: Monorail hoist: Box girder section; design 1 DFW-L-E_ _ _ /_ _ _ _/S 1x EKDR 10-5 2/1- 20 Z-25 FEM 2m b H X u g 20352817.eps Hook path: 20 or 12 m; hoist speed: 10/1.7 m/min; 2 - 18 m/min or 2 - 25 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 ) max. R 2760 2833 2890 2966 3012 3054 3094 3158 3196 3234 3303 3341 3399 3486 3549 3588 3718 3747 3874 3918 4009 4266 4447 4498 4715 4680 5084 GG 1342 1440 1536 1748 1864 1976 2092 2314 2436 2562 2818 2952 3166 3500 3740 3884 4394 4502 5000 5170 5526 6548 7258 7458 8322 8174 9788 1042 1047 1142 1152 992 997 1092 1102 708 2294 944 1044 894 994 2274 200 4000 4588 130 4548 -22 864 160 942 892 608 1793 842 847 792 797 125 3150 3586 150 1468 2500 2936 727 677 580 865 1125 1458 2916 130 722 672 100 622 572 -2 628 884 522 472 1208 112 2000 2416 100 140 520 470 -7 X Crane girder H u lan 1 1) H12/H20 Monorail hoist lan 2 1) H12 H20 g y lan 3, 4 2) VKR = 40 d eKt Travel unit lekt 2) DPZ b VKR = 40 VKR = 40 VKR = 60 175 Increase lan1 or lan2 by 120 mm on the crane power supply side. 2) lan3, 4 and Lekt may increase with VKR= 60 mm DPZ VKR=40 100 100 20368444.indd/010508 VKR=60 100 130 160 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 20 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 30 LEKT (VKR= 60) = LEKT (VKR= 40) LEKT (VKR= 60) = LEKT (VKR= 40) + 40 LEKT (VKR= 60) = LEKT (VKR= 40) + 60 130 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. y 45 EKKE SWL 5 t Crane girder: Travel unit: Monorail hoist: Box girder section; design 1 DFW-L-E_ _ _ /_ _ _ _/S 1x EKDR 10-5 4/2-11.35 Z-25 FEM 2m b H X u g 20352817.eps Hook path: 11.35 or 5.8 m; hoist speed: 10/1.7 m/min; 2 - 18 m/min or 2 - 25 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 2406 2550 2654 2736 2803 2860 2935 2985 3043 3103 3145 3203 3310 3402 3438 3481 3647 3680 3810 3857 3950 4209 4392 4445 4665 4631 5037 GG 1340 1438 1536 1636 1734 1830 2022 2136 2296 2474 2590 2776 3166 3498 3610 3754 4394 4502 5002 5170 5526 6546 7258 7456 8322 8174 9788 1042 1047 1142 1152 992 997 1092 1102 623 2294 944 1044 894 994 -22 864 2274 200 4000 4548 130 160 942 892 523 1793 125 3150 3586 150 822 847 772 797 722 727 672 677 730 715 845 100 720 670 524 620 622 474 570 572 -7 1208 2000 2416 100 520 470 X Crane girder H u lan 1 1) H12/H20 Monorail hoist lan 2 1) H12 H20 g y lan 3, 4 2) VKR = 40 d eKt Travel unit lekt 2) DPZ b VKR = 40 VKR = 40 VKR = 60 543 884 112 140 -2 1458 2500 2916 130 175 1) Increase lan1 or lan2 by 120 mm on the crane power supply side. 2) lan3, 4 and Lekt may increase with VKR= 60 mm DPZ VKR=40 100 100 130 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. VKR=60 100 130 160 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 20 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 30 LEKT (VKR= 60) = LEKT (VKR= 40) LEKT (VKR= 60) = LEKT (VKR= 40) + 40 20368444.indd/010508 LEKT (VKR= 60) = LEKT (VKR= 40) + 60 46 y EKKE SWL 6.3 t Crane girder: Travel unit: Monorail hoist: Box girder section; design 1 DFW-L-E_ _ _ /_ _ _ _/S 1x EKDR 10 - 6.3 4/1-10 Z-12.5 FEM 4m b H X u g 20352817.eps Hook path: 10 or 6 m; hoist speed: 5/0.8 m/min; 1 - 9 m/min or 1 - 12.5 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 3200 3320 3432 3533 3596 3651 3725 3773 3847 3893 3937 4015 4084 4148 4222 4257 4356 4451 4557 4606 4653 5027 5143 5267 5327 5488 5724 GG 1384 1484 1678 1902 2018 2132 2344 2468 2704 2840 2974 3252 3496 3722 3994 4112 4488 4850 5258 5438 5614 7090 7544 8028 8258 8894 9830 1144 1147 1152 1094 1097 1102 2274 200 4000 4548 130 175 1044 994 1042 992 160 842 844 847 942 944 1044 792 794 797 892 894 994 1793 3150 3586 -22 700 745 1005 708 864 125 100 150 130 742 692 642 592 1218 2000 2436 542 492 100 520 522 470 472 -7 -2 728 884 1208 112 2416 140 X Crane girder H u lan 1 1) H12/H20 Monorail hoist lan 2 1) H12 H20 g y lan 3, 4 2) VKR = 40 d eKt Travel unit lekt 2) DPZ b VKR = 40 VKR = 40 VKR = 60 1468 2500 2936 1) Increase lan1 or lan2 by 120 mm on the crane power supply side. 2) lan3, 4 and Lekt may increase with VKR= 60 mm DPZ VKR=40 100 100 20368444.indd/010508 VKR=60 100 130 160 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 20 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 30 LEKT (VKR= 60) = LEKT (VKR= 40) LEKT (VKR= 60) = LEKT (VKR= 40) + 40 LEKT (VKR= 60) = LEKT (VKR= 40) + 60 130 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. y 47 EKKE SWL 8 t Crane girder: Travel unit: Monorail hoist: Box girder section; design 1 DFW-L-E_ _ _ /_ _ _ _/S 1x EKDR 10 - 8 4/1-10 Z-12.5 FEM 3m b H X u g 20352817.eps Hook path: 10 or 6 m; hoist speed: 5/0.8 m/min; 1 - 9 m/min or 1 - 12.5 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 4011 4151 4254 4336 4404 4485 4542 4549 4669 4732 4797 4843 4985 5044 5090 5188 5329 5379 5471 5590 5760 6009 6047 6199 6427 6610 6856 GG 1560 1674 1788 1902 2016 2216 2344 2520 2704 2898 3110 3252 3782 3984 4140 4506 5048 5224 5574 6032 6696 7674 7810 8406 9306 10026 11000 1152 1157 1102 1107 -17 1032 1034 1037 1042 1047 1144 1147 982 984 987 992 997 1094 1097 -22 608 864 2294 200 4000 4548 130 2274 160 934 932 842 837 792 787 884 675 770 1030 1496 2500 2992 130 100 742 744 692 694 642 592 -22 483 864 1218 125 2000 2436 100 150 542 492 Crane girder X H u lan 1 1) H12/H20 Monorail hoist lan 2 1) H12 H20 g y lan 3, 4 2) VKR = 40 d eKT Travel unit lekt 2) DPZ b VKR = 40 VKR = 40 VKR = 60 882 -12 493 874 160 1821 3150 3642 175 1) Increase lan1 or lan2 by 120 mm on the crane power supply side. 2) lan3, 4 and Lekt may increase with VKR= 60 mm DPZ VKR=40 100 100 130 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. VKR=60 100 130 160 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 20 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 30 LEKT (VKR= 60) = LEKT (VKR= 40) LEKT (VKR= 60) = LEKT (VKR= 40) + 40 LEKT (VKR= 60) = LEKT (VKR= 40) + 60 20368444.indd/010508 48 y EKKE SWL 10 t Crane girder: Travel unit: Monorail hoist: Box girder section; design 1 DFW-L-E_ _ _ /_ _ _ _/S 1x EKDR 10 - 10 4/1-10 Z-12.5 FEM 2m b H X u g 20352817.eps Hook path: 10 or 6 m; hoist speed: 5/0.8 m/min; 1 - 8 m/min or 1 - 12.5 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 4888 5072 5191 5302 5382 5471 5535 5620 5690 5783 5838 5917 6039 6094 6199 6300 6402 6457 6578 6761 6907 7151 7220 7444 7518 7755 7831 GG 1560 1752 1864 2048 2174 2380 2514 2756 2954 3254 3416 3678 4122 4300 4686 5058 5438 5632 6090 6798 7360 8320 8578 9458 9742 10674 10966 1302 1252 1152 1102 -17 608 864 2294 200 4000 4588 130 1147 1097 1037 1034 1037 987 984 987 618 160 1821 3150 3642 1034 984 937 934 887 884 675 -7 770 1030 2500 2992 837 787 834 784 493 874 160 732 832 682 782 1246 632 582 -12 2000 2492 100 532 482 X 542 Crane girder H 492 u -22 lan 1 1) H12/H20 Monorail hoist lan 2 1) H12 H20 g 483 y 864 lan 3, 4 2) VKR = 40 1218 d 125 eKt Travel unit lekt 2) DPZ b 150 VKR = 40 VKR = 40 VKR = 60 2436 100 130 175 1) Increase lan1 or lan2 by 120 mm on the crane power supply side. 2) lan3, 4 and Lekt may increase with VKR= 60 mm DPZ VKR=40 100 100 20368444.indd/010508 VKR=60 100 130 160 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 20 lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 30 LEKT (VKR= 60) = LEKT (VKR= 40) LEKT (VKR= 60) = LEKT (VKR= 40) + 40 LEKT (VKR= 60) = LEKT (VKR= 40) + 60 130 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. y 49 Demag standard double-girder overhead travelling crane Type: ZKKE with box girder and EZDR rope hoist up to 16 t SWL Crane side 2 Lkr 4) Lk 500 5) U g 6) y 5) a 7) lan 2 13) 12) I (e ek kt) t b sc hi lan 1 Floor dimension 150 bmin 1) 3) 200 3) Crane side 1 1000 -200 Hook path 30 20356016.eps 1) Check possibilities for installation. (bmin = min. lateral clearance dimension for crane travel). 2) Crane power supply system on crane runway girder. 3) Dimension > 150 or 200 modification of lan1 and lan2. 4) Permissible span tolerance of crane runway: for Lkr ≤ 15 m: ± 5 mm for Lkr > 15 m: ± (5 + 0,25 (Lkr – 15)) mm acc. to DIN 4132, with Lkr in [m]. 20368444.indd/010508 5) According to the accident prevention regulations BGV D6, a lower safety distance of 500 mm must be kept between moving and non-moving parts of cranes. This applies with the exception of the bottom block with elastic suspension from the rope. 6) If an operating limit switch is fitted, hook dimension C or g increases: 2/1 reeving: + 50 mm 4/1 reeving: + 20 mm 7) When drum length is changed, check Lka. 50 100 X 2) n Spa Demag ZKKE standard double-girder overhead travelling crane Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S 1 x EZDR Lkr X1 g b U 100 Ian 1 Y Ian 2 20356008.eps Type designation DFW-L-Z 160 / 2500 / S Side connection Wheel base eKt Travel wheel diameter d Demag travel unit type Z EZDR 10 - 8 4/1 10 - 6/1 FEM 3m Group of mechanisms Hoist speed Hook path Reeving SWL in t 20368444.indd/010508 Range 5; 10 Double-rail crab with Demag rope hoist type DR 51 ZKKE without crane walkway SWL 3.2 t 100 Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S 1x EZDR 5 - 3.2 4/1 FEM 4m X Lkr b g U Ian 1 Y Ian 2 20356009.eps Hook path: 10 or 6 m; hoist speed: 9/1.5 m/min or 1 - 12.5 m/min infinitely variable Cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 2037 2138 2220 2291 2357 2418 2475 2531 2585 2637 2689 2775 2868 2923 3019 3163 3185 3293 3402 3764 3869 4046 4124 4339 4417 4725 4932 GG 1791 1972 2151 2327 2510 2689 2866 3047 3226 3403 3583 3904 4252 4453 4821 5381 5574 5991 6419 7845 8255 8970 9270 10121 10423 11648 12468 897 797 383 385 895 795 281 1100 710 -65 881 883 885 2240 2226 2373 200 4000 4598 781 130 808 708 810 710 168 170 172 268 270 272 270 368 668 670 672 768 770 772 770 868 1915 3682 1748 1895 3642 175 70 1090 700 22 570 1400 160 100 808 708 1423 1570 2500 2992 68 568 Crane girder X 1) H 1) u lan 1 1) lan 2 1) Crab g 1) y Lka lan 3 lan 4 d Travel unit eKt lekt DPZ b 1) 3150 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 52 20368444.indd/010508 1) Minimum dimensions ZKKE without crane walkway SWL 5 t 100 Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S 1x EZDR 5 - 5 4/1 H20 X Lkr b g U Ian 1 Y Ian 2 20356009.eps Hook path: 10 or 6 m; hoist speed: 6/1 m/min; 9/1.5 m/min or 1 - 12.5 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 2810 2665 2754 2829 2897 2960 3018 3074 3129 3244 3300 3356 3447 3547 3605 3706 4065 4219 4377 4395 4565 4728 4810 5029 5110 5309 5634 GG 1791 1972 2152 2329 2509 2690 2866 3047 3228 3657 3856 4056 4400 4783 5003 5395 6666 7271 7895 7957 8631 9442 9762 10634 10956 11749 13044 897 797 895 795 381 -65 881 2240 983 -67 985 2226 2373 200 4000 4598 130 808 708 810 710 270 368 370 20 22 770 868 870 268 270 268 768 770 768 1748 1895 3150 1768 1915 3682 3642 170 670 175 808 708 168 1090 700 22 668 1400 160 1423 1570 2500 2992 100 68 568 Crane girder X 1) H 1) u lan 1 1) lan 2 1) Crab g 1) y Lka lan 3 lan 4 d Travel unit eKt lekt DPZ b 1) 481 483 485 1100 710 20368444.indd/010508 1) Minimum dimensions All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 53 ZKKE without crane walkway SWL 6.3 t 100 Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S 1x EZDR 10 - 6.3 4/1 H20 X Lkr b g U Ian 1 Y Ian 2 20356009.eps Hook path: 10 or 6 m; hoist speed: 6/1 m/min; 9/1.5 m/min or 1 - 12.5 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 3717 3862 3974 4066 4146 4218 4284 4400 4465 4556 4684 4803 4817 4960 5070 5098 5349 5428 5588 5759 5780 5583 5771 5893 6175 6331 6548 GG 1975 2155 2336 2513 2693 2873 3050 3442 3643 3960 4430 4870 4896 5443 5859 5949 7259 7559 8185 8857 8931 10055 10797 11279 12401 13019 13882 895 897 795 797 897 797 810 808 895 710 708 795 370 468 383 481 483 581 35 37 -50 -52 1100 710 -50 -52 870 968 883 981 983 1081 1665 2018 808 708 368 37 868 1645 1998 3150 3682 3642 810 808 810 812 710 708 710 712 168 170 172 175 270 272 370 1090 700 35 37 35 33 668 670 672 675 770 772 870 175 1400 160 1320 1673 2500 2992 100 808 708 37 68 568 Crane girder X 1) H 1) u lan 1 1) lan 2 1) Crab g 1) y Lka lan 3 lan 4 d Travel unit eKt lekt DPZ b 1) 130 2240 2217 2382 200 4000 4598 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 54 20368444.indd/010508 1) Minimum dimensions ZKKE without crane walkway SWL 8 t 100 Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S 1x EZDR 10 - 8 4/1 H20 X Lkr b g U Ian 1 Y Ian 2 20356009.eps Hook path: 10 or 6 m; hoist speed: 6/1 m/min; 9/1.5 m/min or 1 - 12.5 m/min nfinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 4564 4734 4862 4966 5055 5155 5275 5326 5450 5521 5589 5726 5887 5944 6059 6208 6497 6588 6675 6765 6949 6588 6683 6988 7032 7444 7708 GG 1974 2155 2335 2513 2693 2958 3328 3444 3867 4092 4312 4812 5418 5614 6042 6614 8166 8511 8839 9184 9904 10877 11247 12458 12625 14272 15321 895 897 795 797 581 581 895 897 795 797 481 483 -50 -52 -50 -52 981 983 470 970 130 808 708 468 37 968 810 710 808 708 268 270 275 370 372 35 1090 700 37 768 770 775 870 872 968 175 1400 160 810 808 810 710 708 710 70 72 168 170 35 37 35 570 572 668 670 1320 1673 2500 2992 100 808 708 68 37 568 Crane girder X 1) H 1) u lan 1 1) lan 2 1) Crab g 1) y Lka lan 3 lan 4 d Travel unit eKt lekt DPZ b 1) 1665 2018 3150 3682 1100 710 2240 2217 2382 200 4000 4598 1081 20368444.indd/010508 1) Minimum dimensions All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 55 ZKKE without crane walkway SWL 10 t 100 Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S 1x EZDR 10 - 10 4/1 H20 X Lkr b g U Ian 1 Y Ian 2 20356009.eps Hook path: 10 or 6 m; hoist speed: 6/1 m/min; 9/1.5 m/min or 1 - 12.5 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 5561 5760 5907 6024 6124 6274 6337 6466 6545 6648 6836 6913 7113 7274 7334 7458 7629 7804 7981 8260 8321 7722 7927 7878 8192 8534 8956 GG 1975 2155 2334 2512 2693 3123 3243 3647 3877 4212 4899 5150 5919 6517 6720 7183 8371 9044 9729 10822 11049 11656 12462 12252 13499 14861 16540 897 899 895 897 895 897 797 799 795 797 795 797 581 583 585 483 -52 -54 -50 -52 -50 -52 1081 1083 1085 2249 2414 4662 160 2240 2217 2382 4000 4598 983 130 897 899 797 799 897 895 797 795 808 810 808 897 899 708 710 708 797 799 810 808 810 710 708 710 72 168 170 268 270 275 368 283 285 381 383 381 381 383 385 1100 710 1090 700 35 37 35 37 35 37 -52 -54 -52 -50 -52 -54 572 668 670 768 770 775 868 783 785 881 883 881 883 885 1698 2051 200 3150 3748 1353 1706 3058 175 1400 1320 1673 160 2992 808 708 68 37 568 Crane girder X 1) H 1) u lan 1 1) lan 2 1) Crab g 1) y Lka lan 3 lan 4 d Travel unit eKt lekt DPZ b 1) 2500 100 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 56 20368444.indd/010508 1) Minimum dimensions ZKKE without crane walkway SWL 12.5 t 100 Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S 1x EZDR 10 - 12.5 6/1 H20 X Lkr b g U Ian 1 Y Ian 2 20356009.eps Hook path: 6,7 m; hoist speed: 6/1 m/min; 2.7/0.4 m/min or 0.7 - 6 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 6131 6542 6831 7094 7328 7465 7644 7795 7966 8118 8258 8433 8515 8694 8880 9115 9139 9250 9441 9732 9806 9135 9249 9573 9944 10367 10735 GG 2118 2309 2499 2904 3316 3460 3851 4192 4655 5079 5481 6043 6250 6864 7513 8371 9154 9534 10238 11349 11596 12681 13102 14365 15825 17493 18938 1067 967 1065 965 1063 963 565 567 565 567 570 242 1065 1067 1065 1067 1070 2267 2240 2299 2408 2376 250 4000 4706 160 4642 200 1049 1045 949 945 483 583 256 260 983 1083 1045 945 481 260 981 1670 2079 3150 3748 1047 1045 1047 1049 1052 947 945 947 949 952 1047 1049 1045 947 949 945 1045 1047 1045 945 947 945 -19 -15 81 83 181 183 281 285 381 383 385 388 1100 1010 260 258 260 258 256 260 258 260 258 256 253 481 485 581 583 681 683 781 1400 785 881 883 885 888 1345 1754 3098 200 175 1325 1734 2500 100 3058 958 858 68 1000 347 568 1292 1701 160 2992 Crane girder X 1) H 1) u lan 1 1) lan 2 1) Crab g 1) y Lka lan 3 lan 4 d Travel unit eKt lekt DPZ b 1) 130 1000 240 238 20368444.indd/010508 1) Minimum dimensions All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 57 ZKKE without crane walkway SWL 16 t 100 Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S 1x EZDR 10 - 16 6/1 H20 X Lkr b g U Ian 1 Y Ian 2 20356009.eps Hook path: 6,7 m; hoist speed: 6/1 m/min; 2.7/0.4 m/min or 0.7 - 6 m/min infinitely variable; cross travel speed 1.5 - 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 7714 8226 8583 8883 9133 9360 9533 9730 9878 10170 10372 10493 10791 10914 11034 11258 11297 11584 11836 12104 12150 11114 11244 11537 11664 11945 12388 GG 2336 2526 2716 3033 3371 3764 4045 4498 4813 5715 6321 6635 7674 8035 8397 9191 10238 11303 12238 13243 13364 14044 14520 15656 16124 17215 18955 1063 1065 1067 963 965 967 713 242 240 238 1215 1213 2240 2267 2376 4000 4642 1070 970 565 1065 1067 965 967 1070 970 465 235 965 1367 970 240 1100 1000 238 965 967 970 235 1065 250 200 130 1776 3142 1065 965 1047 1045 1047 1045 1047 1045 947 945 947 945 947 945 -17 81 83 181 183 281 265 365 240 1110 1010 258 260 258 260 258 260 483 581 583 681 683 781 765 865 1400 1347 1756 3102 2500 100 1325 1734 200 3058 175 1045 945 -19 260 481 Crane girder X 1) H 1) u lan 1 1) lan 2 1) Crab g 1) y Lka lan 3 lan 4 d Travel unit eKt lekt DPZ b 1) 470 465 467 470 1692 2101 3150 3792 2299 2408 4706 160 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 58 20368444.indd/010508 1) Minimum dimensions 20368444.indd/010508 59 Demag standard double-girder overhead travelling crane Type: ZKKE with box girder and DR rope hoist up to 50 t SWL Crane side 2 Lkr 4) Spa n 100 X 2) Lk 500 5) U g 6) y 5) a 7) lan 2 13) 12) I (e ek kt) t Floor dimension lan 1 150 bmin 1) 3) 200 3) Crane side 1 1000 -200 Hook path b sc hi 30 20365916.eps 1) Check possibilities for installation. (bmin = min. lateral clearance dimension for crane travel). 2) Crane power supply system on crane runway girder. 3) Dimension > 150 or 200 modification of lan1 and lan2. 4) Admissible span tolerance of the crane runway: for Lkr ≤ 15 m: ± 5 mm ± (5 + 0,25 (Lkr – 15)) mm for Lkr > 15 m: acc. to DIN 4132, with Lkr in [m]. 20368444.indd/010508 5) According to the accident prevention regulations BGV D6, a lower safety distance of 500 mm must be kept between moving and non-moving parts of cranes. This applies with the exception of the bottom block with elastic suspension from the rope. 6) If an operating limit switch is fitted, hook dimension C or g increases: 2/1 reeving: + 50 mm 4/1 reeving: + 20 mm 60 7) When drum length is changed, check Lka. Demag ZKKE standard double-girder overhead travelling crane Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S; DFW-L-T_ _ _ /_ _ _ _/S 1 x EZDR 20 Lkr X1 g b U Ian 1 Y 100 Ian 2 20365908.eps Type designation DFW-L-Z 160 / 2500 / S Side connection Wheel base eKt Travel wheel diameter d Demag travel unit type Z EZDR 20 - 12,5 - 4/1 - 12 - 6/1 FEM 4m Group of mechanisms Hoist speed Hook path Reeving SWL in t 20368444.indd/010508 Range 20 Double-rail crab with Demag rope hoist type DR 61 ZKKE without crane walkway SWL 12.5 t Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S 1x EZDR 20 - 12,5 4/1 - 18 Z-8 FEM 4m Lkr X1 U g Y b Ian 1 42391444.eps Hook path: 12 to 37 m; hoist speed: 3/0.5 m/min; 6/1 m/min or 0.5 - 8 m/min infinitely variable; cross travel speed up to 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 5716 6288 6684 6982 7218 7455 7625 7827 7964 8175 8298 8447 8599 8748 8895 9137 9451 9564 9680 9884 10139 10353 10674 10684 10913 11404 11682 GG 4285 4478 4666 4858 5050 5411 5623 6047 6273 6847 7105 7496 7926 8363 8810 9654 10796 11143 11512 12240 13181 13961 15177 15153 16011 17917 18978 1100 1000 1098 998 715 590 1098 1100 998 1000 483 563 565 567 713 592 1215 2353 4706 160 592 590 983 1063 1065 1067 1213 250 200 2321 4642 1080 980 481 981 1082 982 1080 980 181 81 610 681 581 2279 4558 100 -19 481 X 1) Crane girder H 1) u lan1 1) lan2 1) Crab g 1) y Lka lan3,4 d Travel unit eKt Lekt DPZ b 1) 100 Ian 2 200 175 4000 4598 130 281 283 381 383 1290 1490 608 781 783 881 883 2240 2299 610 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 62 20368444.indd/010508 1) Minimum dimensions ZKKE without crane walkway SWL 16 t Crane girder: Travel unit: Crab: box girder; design 1 DFW-L-Z_ _ _ /_ _ _ _/S 1x EZDR 20-16 4/1-18 Z-8 FEM 3m Lkr X1 U g Y b Ian 1 Hook path: 12 to 37 m; hoist speed: 3/0.5 m/min; 6/1 m/min or 0.5 - 8 m/min infinitely variable; cross travel speed up to 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 6967 7658 8134 8489 8806 9037 9282 9457 9691 9839 10400 10544 10686 10821 11037 11168 11373 11577 11647 11860 12070 12198 12426 12653 13170 13457 13747 GG 4260 4453 4641 4833 5179 5386 5790 6022 6563 6822 8780 9109 9456 9804 10498 10867 11546 12236 12400 13148 13888 14311 15138 15969 17968 19046 20144 1098 1100 998 1000 813 1100 1000 715 590 1215 2353 1313 4706 160 1098 998 1100 1000 1098 998 463 363 1290 1490 592 963 2321 4642 130 863 2240 4000 1080 980 81 610 581 2279 200 4558 100 175 -19 481 X 1) Crane girder H 1) u lan1 1) lan2 1) Crab g 1) y Lka lan3,4 d Travel unit eKt Lekt DPZ b 1) 181 681 281 781 465 563 565 590 965 1063 250 100 Ian 2 42391444.eps 200 592 1065 713 1213 592 590 20368444.indd/010508 1) Minimum dimensions All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 63 ZKKE without crane walkway SWL 20 t Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S 1x EZDR 20-20 4/1-18 Z-8 FEM 2m Lkr X1 U g Y b Ian 1 42391444.eps Hook path: 12 to 37 m; hoist speed: 3/0.5 m/min; 6/1 m/min or 0.5 - 8 m/min infinitely variable; cross travel speed up to 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 8422 9254 9826 10400 10736 11052 11288 11565 11751 12063 12230 12418 12619 12938 13080 13297 13463 13679 13904 14267 14409 14652 14902 15307 15608 15918 16374 GG 4320 4528 4732 5542 5770 6165 6412 6948 7215 8062 8382 8832 9372 10414 10777 11457 11954 12662 13426 14750 15199 16066 16964 18490 19609 20768 22638 1110 1178 1010 1078 1108 1008 1110 1010 465 563 565 965 1063 1065 463 1290 1490 963 2240 2321 250 4642 130 200 1108 1008 63 563 2301 4602 100 1090 990 -19 600 481 2279 200 4558 175 X 1) Crane girder H 1) u lan1 1) lan2 1) Crab g 1) y Lka lan3,4 d Travel unit eKt Lekt DPZ b 1) 163 663 263 763 363 365 582 863 865 4000 580 713 582 1213 715 580 582 580 512 1215 2353 4706 160 813 815 749 1313 1315 1249 2496 315 4200 4991 100 Ian 2 225 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 64 20368444.indd/010508 1) Minimum dimensions ZKKE without crane walkway SWL 25 t Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S 1x EZDR 20-25 4/1-18 Z-8 FEM 1Am Lkr X1 U g Y b Ian 1 Hook path: 12 to 37 m; hoist speed: 3/0.5 m/min; 6/1 m/min or 0.5 - 8 m/min infinitely variable; cross travel speed up to 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 10276 11306 12037 12561 13044 13381 13740 13994 14283 14520 14759 14971 15217 15643 15849 16256 16502 16706 16872 17213 17463 17589 18092 18390 18712 18877 19193 GG 4913 5123 5443 5673 6207 6467 7033 7334 7895 8340 8863 9335 9990 11401 11964 13360 14136 14759 15251 16457 17311 17680 19718 20794 21973 22535 23705 1203 1103 1201 1203 1201 1101 1103 1101 1133 1033 X 1) Crane girder H 1) u -37 lan1 1) lan2 1) Crab g 1) y 463 Lka lan3,4 d Travel unit eKt Lekt DPZ b 1) 63 563 2301 4602 100 163 487 263 363 365 463 465 467 465 563 497 1320 1490 485 487 419 417 419 663 763 863 865 963 965 967 965 1063 997 2364 1145 1147 1149 1247 1245 1247 417 1249 1395 1397 2496 2396 2240 2321 250 100 Ian 2 42391444.eps 200 4000 4642 130 4727 645 647 649 747 745 747 749 895 897 1203 1201 1103 1101 417 419 4791 315 225 160 4200 4991 20368444.indd/010508 1) Minimum dimensions All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 65 ZKKE without crane walkway SWL 25 t Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S 1x EZDR 20-25 8/2-5.9 Z-8 FEM 1Am Lkr X1 U g Y b Ian 1 42391444.eps Hook path: 5.9 to 23.4 m; hoist speed: 3/0.5 m/min; 6/1 m/min or 0.5 - 8 m/min infinitely variable; cross travel speed up to 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 8965 9873 10530 10998 11383 11713 12045 12276 12547 12768 12994 13194 13430 13942 14189 14423 14808 15083 15245 15581 15827 16630 16890 17424 17739 18063 18207 GG 4227 4450 4801 5047 5366 5734 6300 6601 7162 7607 8130 8602 9257 10391 11150 11879 13232 14166 14658 15864 16718 17053 17974 20009 21168 22368 22859 1203 1103 1135 1205 1201 1035 1105 1101 1133 1033 X 1) Crane girder H 1) u -37 lan1 1) lan2 1) Crab g 1) y 463 Lka lan3,4 d Travel unit eKt Lekt DPZ b 1) 63 65 163 263 363 365 463 465 467 465 563 565 497 645 647 649 745 747 745 747 749 895 472 1320 1440 540 542 540 470 474 542 563 565 663 763 763 863 865 963 965 967 965 1063 1065 997 1145 1147 1149 1245 1247 1245 1247 1249 1395 2240 2496 4200 4991 1939 3150 1896 3792 130 1400 1571 3142 250 2500 200 1551 3102 100 3877 1203 1103 472 1971 315 3941 225 160 1201 1101 474 2396 4000 4791 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 66 20368444.indd/010508 1) Minimum dimensions 100 Ian 2 ZKKE without crane walkway SWL 25 t Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S 1x EZDR 20-25 8/2-10.3 Z-8 FEM 1Am Lkr X1 U g Y b Ian 1 Hook path: 5.9 to 23.4 m; hoist speed: 3/0.5 m/min; 6/1 m/min or 0.5 - 8 m/min infinitely variable; cross travel speed up to 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 9713 10686 11379 11876 12302 12618 13006 13250 13530 13730 13993 14165 14367 14797 15065 15232 15634 15867 16076 16236 16476 16690 16949 17484 17799 18123 18268 GG 4802 5012 5332 5562 5949 6191 6922 7223 7784 8108 8752 9085 9581 11026 11853 12303 13714 14469 15140 15632 16454 17181 18102 20137 21296 22496 22987 1203 1103 1201 1101 1201 1203 1101 1103 1133 1033 363 X 1) Crane girder H 1) u -37 lan1 1) lan2 1) Crab g 1) y 463 Lka lan3,4 d Travel unit eKt Lekt DPZ b 1) 63 563 2301 4602 100 163 663 263 542 763 250 863 200 463 465 463 563 497 497 645 647 745 747 745 747 749 895 472 474 474 472 1320 1440 963 965 963 1063 2240 2321 4000 4642 130 997 1145 1145 1147 1245 1247 1245 1247 1249 1395 2364 4727 2396 315 4791 225 160 2496 4200 4991 20368444.indd/010508 1) Minimum dimensions All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 100 Ian 2 42391444.eps 67 ZKKE without crane walkway SWL 32 t Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S DFW-L-T_ _ _ /_ _ _ _/S 1x EZDR 20-32 6/1-8 Z-5.3 FEM 2m Lkr X1 U g Y b Ian 1 42391444.eps Hook path: 8 to 24.7 m; hoist speed: 4/0.7 m/min; 0.3 - 3.3 m/min or 0.3 - 5.3 m/min infinitely variable; cross travel speed up to 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 13034 14392 15342 16187 16726 17214 17630 17959 18291 18620 18937 19061 19313 19652 19871 20069 20415 20759 20917 21284 21604 21135 21589 11233 11379 11528 11705 GG 4668 4936 5296 6215 6524 7041 7552 7927 8469 9117 9817 11070 11652 12631 13174 13666 14778 15911 16316 17579 18673 19848 21513 21401 22602 23843 25359 1308 1208 1291 1289 1293 1291 1289 1291 1293 1296 1289 1291 1289 1291 1293 1291 1293 1291 1293 1191 1189 1193 1191 1189 1191 1193 1196 1189 1191 1189 1191 1193 1191 1193 1191 1193 1221 1121 X 1) Crane girder H 1) u -37 -35 65 -1 97 99 199 297 299 397 399 397 495 497 645 647 649 747 749 752 747 749 878 880 882 885 505 1382 1345 1470 522 524 520 522 524 522 520 517 524 522 524 522 520 522 520 522 520 592 lan1 1) lan2 1) Crab g 1) y 463 465 565 499 597 599 699 797 799 897 899 897 995 997 1145 1147 1149 1247 1249 1252 1247 1249 1378 1380 2240 2506 250 4300 5012 200 2496 4200 4991 160 1971 3941 3150 1939 315 3877 1400 130 225 1614 3227 1594 2500 3187 1551 250 3102 100 200 Lka lan3,4 d Travel unit eKt Lekt DPZ b 1) All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 68 20368444.indd/010508 1) Minimum dimensions 100 Ian 2 ZKKE without crane walkway SWL 32 t Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S DFW-L-T_ _ _ /_ _ _ _/S 1x EZDR 20-32 6/1-12 Z-5.3 FEM 2m Lkr X1 U g Y b Ian 1 Hook path: 8 to 24.7 m; hoist speed: 4/0,7 m/min; 0.3 - 3.3 m/min or 0.3 - 5.3 m/min infinitely variable; cross travel speed up to 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 12566 13868 14767 15433 16144 16596 16997 17313 17635 17923 18181 18606 18914 19185 19444 19664 19930 20188 20421 20694 20958 21403 21858 11059 11204 11353 11530 GG 5334 5602 5908 6218 7298 7733 8234 8600 9133 9651 10137 11364 12178 12894 13606 14192 14994 15785 16501 17391 18267 20004 21669 21557 22758 23999 25515 1308 1208 1293 1193 1291 1191 1291 1289 1291 1289 1191 1189 1191 1189 1289 1189 1289 1291 1289 1291 1289 1291 1189 1191 1189 1191 1189 1191 1221 1121 X 1) Crane girder H 1) u -37 -35 63 65 97 99 197 295 297 397 395 495 497 645 647 1345 1470 522 524 522 524 524 524 522 524 522 524 522 592 lan1 1) lan2 1) Crab g 1) y 463 465 563 565 597 599 697 795 797 897 895 995 997 1145 1147 2240 315 225 2301 250 4602 100 200 Lka lan3,4 d Travel unit eKt Lekt DPZ b 1) 2364 4000 4727 130 747 749 747 749 878 880 882 885 1247 1249 1247 2396 4791 522 520 1249 1378 1380 2496 4200 4991 160 505 1382 1385 2506 250 4300 5012 100 Ian 2 42391444.eps 200 20368444.indd/010508 1) Minimum dimensions All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 69 ZKKE without crane walkway SWL 40 t Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S DFW-L-T_ _ _ /_ _ _ _/S 1x EZDR 20-40 6/1-8 Z-5.3 FEM 1Am Lkr X1 U g Y b Ian 1 42391444.eps Hook path: 8 to 24.7 m; hoist speed: 4/0.7 m/min; 0.3 - 3.3 m/min or 0.3 - 5.3 m/min infinitely variable; ross travel speed up to 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 16119 17778 18932 19790 20473 20820 21337 21747 11426 11626 11756 11897 12076 12223 12308 12483 12608 12742 12922 13084 13244 13344 13393 13569 13726 13817 13904 GG 5292 5584 5965 6372 6832 7909 8592 9096 9820 10639 10995 11535 12484 13232 13512 14594 15293 16107 17340 18449 19561 20187 21936 23360 24632 25301 25946 1308 1208 1080 505 1580 1291 1289 1291 1289 1306 1308 1306 1191 1189 1191 1189 1206 1208 1206 1289 1189 X 1) Crane girder H 1) u -5 -3 97 99 197 195 197 297 280 282 380 478 480 482 628 630 730 732 1345 1470 507 505 507 505 503 522 524 522 524 507 505 507 524 lan1 1) lan2 1) Crab g 1) y 495 497 597 599 697 695 697 797 780 782 880 978 980 982 1128 1130 1230 2240 1232 1380 250 4300 200 2474 4948 130 1939 3150 3877 1400 1594 315 2500 3187 100 225 Lka lan3,4 d Travel unit eKt Lekt DPZ b 1) 1308 1306 1308 1306 1308 1310 1208 1206 1208 1206 1208 1210 505 1313 1310 1313 1213 1210 1213 880 500 503 500 1380 2506 5012 160 882 1382 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 70 20368444.indd/010508 1) Minimum dimensions 100 Ian 2 ZKKE without crane walkway SWL 40 t Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S DFW-L-T_ _ _ /_ _ _ _/S 1x EZDR 20-40 6/1-12 Z-5.3 FEM 1Am Lkr X1 U g Y b Ian 1 Hook path: 8 to 24.7 m; hoist speed: 4/0.7 m/min; 0.3 - 3.3 m/min or 0.3 - 5.3 m/min infinitely variable; cross travel speed up to 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 15515 17091 18194 18998 19669 20315 20823 21201 21553 11375 11538 11677 11855 12032 12124 12299 12388 12560 12755 12921 13017 13069 13244 13334 13430 13588 13740 GG 6066 6313 6685 7019 7533 8435 9118 9525 10011 10507 11151 11691 12640 13652 13992 15090 15494 16635 18002 19141 19717 21418 22831 23456 24163 25457 26710 1308 1208 1080 1082 1078 505 1580 1582 1578 1308 1310 1306 1308 1306 1308 1310 1313 1310 1208 1210 1206 1208 1206 1208 1210 1213 1210 880 1306 1206 1291 1289 1191 1189 1289 1189 X 1) Crane girder H 1) u -5 95 97 197 195 197 297 378 380 478 480 482 630 632 730 732 1345 1470 505 503 507 505 507 505 503 500 503 1380 2506 5012 160 507 522 524 lan1 1) lan2 1) Crab g 1) y 495 595 597 697 695 697 797 878 880 978 980 982 1130 1132 1230 1232 250 4300 200 2240 2474 4948 130 2364 4727 315 4000 225 2344 4687 100 Lka lan3,4 d Travel unit eKt Lekt DPZ b 1) 524 20368444.indd/010508 1) Minimum dimensions All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 100 Ian 2 42391444.eps 71 ZKKE without crane walkway SWL 50 t Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S DFW-L-T_ _ _ /_ _ _ _/S 1x EZDR 20-50 8/1-6 Z-4 FEM 1Am Lkr X1 U g Y b Ian 1 42391444.eps Hook path: 6 to 18.5 m; hoist speed: 3/0.5 m/min; 0,3 - 2.5 m/min or 0.2 - 4 m/min infinitely variable; cross travel speed up to 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 19395 21410 12108 12658 13068 13407 13715 13962 14185 14405 14587 15398 15655 15800 15965 16124 16288 16470 16593 16797 16863 17033 17195 17359 17534 17712 17916 GG 5539 5923 7256 7823 8221 8711 9415 9941 10531 11300 11903 13043 14451 15016 15812 16617 17521 18613 19250 20601 22456 23686 24881 26105 27459 28853 30503 1313 1213 1313 1311 1313 1311 1213 1211 1213 1211 1075 1077 1079 1082 520 879 1311 1211 1308 1208 X 1) 1289 1291 1308 1310 1306 Crane girder H 1) 1189 1191 1208 1210 1206 u -5 -1 78 80 178 180 182 280 282 382 480 479 627 1345 629 727 729 877 520 522 520 522 1575 1577 1579 1582 1379 2499 1470 522 1129 1227 1229 1377 315 4200 4997 160 225 2240 525 lan1 1) lan2 1) Crab g 1) 544 542 525 523 527 527 y 495 499 578 580 678 680 682 780 782 882 980 979 1127 2467 4933 2474 250 4300 4948 130 200 Lka 1400 lan3,4 1593,5 2454 d 315 Travel unit eKt 2500 Lekt 3187 4908 DPZ b 1) 225 100 All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 72 20368444.indd/010508 1) Minimum dimensions 100 Ian 2 ZKKE without crane walkway SWL 50 t Crane girder: Travel unit: Crab: Box girder section; design 1 DFW-L-Z_ _ _ /_ _ _ _/S DFW-L-T_ _ _ /_ _ _ _/S 1x EZDR 20-50 8/1-9 Z-4 FEM 1Am Lkr X1 U g Y b Ian 1 Hook path: 6 to 18.5 m; hoist speed: 3/0.5 m/min; 0,3 - 2.5 m/min or 0.2 - 4 m/min infinitely variable; cross travel speed up to 30 m/min infinitely variable Crane Lkr 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 max. R 18888 20834 11923 12452 12871 13217 13522 13766 14009 14206 15057 15242 15443 15587 15751 15909 16110 16254 16417 16580 16645 16897 16976 17139 17314 17588 17696 GG 6327 6687 7321 7766 8286 8867 9571 10097 10872 11456 12951 13663 14607 15172 15968 16773 17987 18769 19747 20757 22612 24600 25037 26261 27615 29889 30659 1313 1213 1082 520 1582 1311 1211 1313 1311 1313 1311 1313 1213 1211 1213 1211 1213 882 1075 1077 1079 522 1311 1211 X 1) 1289 Crane girder H 1) 1189 u -5 95 78 80 180 182 280 282 382 477 479 627 1345 629 727 729 877 520 522 520 522 520 1382 1575 1577 1579 1470 1129 1227 1229 1377 315 879 1379 2499 4997 160 4200 225 522 lan1 1) lan2 1) Crab g 1) 544 y 495 595 578 580 680 682 780 782 882 977 979 1127 2240 2467 4933 130 2474 Lka lan3,4 2344 2454 d 315 Travel unit eKt 4000 Lekt 4687 4908 DPZ b 1) 225 100 1306 1308 1306 1308 1310 1308 1206 1208 1206 1208 1210 1208 527 525 527 525 523 525 250 4300 100 Ian 2 42391444.eps 4948 200 20368444.indd/010508 1) Minimum dimensions All data in mm (Lkr in m). Weights max. R and GG are in kg. All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to standard design 1 described in this catalogue. Deviations from this design must be checked. 73 EUDC chain hoists Designation / Description / Model code Single-fall illustration 1 2 4 3 6 5 7 8 9 14 16 15 13 1 Electrical equipment cover 2 Brake 3 Slipping clutch 4 Gearbox 5 Chain guide 6 Suspension bracket 7 Stator 8 Rotor 9 Motor shaft 10 End cap 11 Fan cover 12 Chain 13 Control cable lock Mounting code EU DC-Pro 10 1000 H5 V1 380-415 / 50 24/6 100 Flange width [mm] or I beam Travel speed [m/min] Frequency [Hz] Voltage range [V] Hoist speed Hook path [m] Load capacity [kg] Size DC chain hoist (Demag-ChainHoist) DCM Manulift DCS chain hoist infinitely variable DCMS Manulift infinitely variable 20368444.indd/010508 12 17 10 11 14 Fan 18 15 Pulse wheel 16 Slipping clutch adjusting nut 17 Hook assembly 18 Load hook 42648344.jpg Travel unit type CF Click-Fit E U travel drive push-travel 74 DC-Pro 1-10 chain hoist with short suspension bracket 42064448.jpg DC-Pro 1-10 chain hoist with long suspension bracket 42064547.jpg Size Motor Suspension bracket long short long Chain collector box size H5 C 2) H8 H5 H8 b b1 l l1 l2 l3 l4 l5 b4 19 b6 92 d 124 151 d1 d2 8 C 1 1) Suspension bracket short long h1 h2 40 h1 300 323 h2 78 h4 201 h5 DC Pro 1/2 DC-Pro 5 20368444.indd/010508 ZNK 71 B 8/2 ZNK 80 A 8/2 ZNK 100 A 8/2 ZNK 100 B 8/2 326 364 335 365 373 403 268 138 422 237 170 378 416 395 425 435 465 280 141 468 265 175 472 505 493 582 582 526 615 615 349 184 528 289 578 339 183 60 183 100 195 107 22 263 24 293 163 50 60 DC-Pro 10 227 135 23 124 187 18 33 350 65 383 98 233 1) H8 chain collector boxes are used for H5 hook paths and speed v2. 2) The C dimension is increased by 42 mm for chain hoists with v = 16/4 or v = 12/3. The C dimension is increased by 111 mm for DC 5 chain hoists with v = 24/6. The C dimension is increased by 131 mm for DC 10 chain hoists with v = 24/6. 75 DC-Pro 10 chain hoist with short suspension bracket 42666049.jpg DC-Pro 10 chain hoist with long suspension bracket DC-Pro 10 units with 2/1 reeving and a hook path of 8 m are supplied with a flexible chain collector bag (pay attention to dimensions). Motor Suspension bracket long ZNK 100 B 8/2 DC-Pro 10 short long Chain collector box size H5 H8 H5 H8 H5 H8 H5 H8 H5 H8 H5 H8 C C 1 1) b b1 l4 l5 l l1 l2 l3 b4 b6 d 42666048.jpg Size Suspension bracket short long 20368444.indd/010508 d1 d2 h1 h2 h1 h2 h4 h5 564 597 582 632 615 665 349 409 184 244 227 340 170 225 578 304 149 60 23 124 187 18 42 350 65 383 98 233 60 76 1) With hook path H5 and speed V2, chain collector box H8 is used. Dimensions E 11 / E 22 / E 34 travel drive Travel drive E 11 E 22 / E 34 L [mm] 60 75 42669344.jpg 20368444.indd/010508 77 E 11 / E 22 / E 34 travel drive fitted to U 11 / U 22 / U 34 travel unit travelling on the bottom flange Travel unit A1 [mm] 58 60 X1 [mm] 50 68 X2 [mm] 68 44 X3 [mm] 115 117 T1 [mm] 41 49 78 For outdoor operation we recommend horizontal fitting of the travel drive. U 11 42669444.jpg U 22 / U 34 20368444.indd/010508 20368444.indd/010508 79 EKDR 3, 5, 10 monorail hoist Designation / Description / Model code Travel motor Thrust rocker EKDR low-headroom monorail hoist Electrical equipment cover with integrated electrics and geared limit switch Gearbox with hoist motor 4/1 bottom block 42577844.eps Explanation of size designation / type assignment E K DR-Pro 33,2 4/1 6 Z6/1 400 00 50 30 300 45 Rail head width in mm Span Maximum cross-travel speed in m/min Frequency [Hz] Electrical equipment code 1) Operating voltage [V] Hoist speed in m/min Motor type: Z = Cylindrical rotor Hook path in m Reeving SWL in t Range 3; 5; 10 Demag rope hoist K = Low-headroom monorail hoist Z = Double-rail crab F = Stationary E = Electric travel unit Only for EZDR 1) Code 00 Code 01 Code 02 Code 03 Code 04 Code 05 Prepared for electrical equipment supplied by the customer EKDR with internal electrics for application on a crane Including crane bridge housing and DSE-8R or DSE-10R control pendant with control cable. EKDR with solo electrical equpment for application as a solo travelling hoist. Including DSE-8R or DSE-10R control pendant with control cable. As for code 01 but control via a DRC radio control system. As for code 02 but control via a DRC radio control system. EKDR with fitted “in” parallel interface. 20368444.indd/010508 80 Example EKDR 3 - Pro monorail hoist 667 202 R 125 420 ø100 b 515 216 105 150 200 R5 C = = 2/1 m2 n2 4/1 m4 n4 20 R1 77 R4 R2 77 30 R3 40 40 Dimensions see next page 123 Wheel loads EZDR 3 Flange thickness d Wheel diameter d x y Wheel load R1-R2-R3-R4 Flange width b 41171947.eps EZDR 5 125 20 44 [mm] [mm] [mm] min. [mm] max. [mm] 100 45 42576344.eps 130 130 EZDR 10 160 23 48 x y Flange thickness 10 30 12 30 15 30 Thrust rocker Flange width b R5 R5 20368444.indd/010508 42584144.eps 81 42577844.eps Dimensions Type Reeving SWL Hook path Wheel base t m mm 200 943 331 188 812 208 180 212 12 475 300 848 200 1035 259 92 902 161 2/1 1.6/2 m 20 700 300 935 200 1363 6 475 300 1265 200 1552 EKDR 3 4/1 3.2/2 m 10 700 300 1449 200 1559 12 495 300 1374 200 1666 2/1 2.5/2 m 20 730 300 1472 200 2124 6 495 300 1936 200 2449 EKDR 5 4/1 5.0/2 m 10 730 300 2254 200 1214 4/2 2.5/2 m 9.9 730 300 1020 Flange width b mm R1 R2 max. wheel load in kg R3 R4 R5 729 575 1226 205 157 570 389 1412 210 159 512 292 1198 331 237 454 197 1293 340 243 1219 988 1753 331 237 942 672 2069 340 243 331 906 650 840 243 Type Reeving SWL Hook path Wheel base t m mm 200 2840 12 590 300 2541 200 3078 2/1 5/2 m 20 850 300 2754 200 3922 6 590 EKDR 10 4/1 10/2 m 10 850 300 3606 200 4583 300 4259 200 2327 5.8 590 300 2028 200 2340 4/2 5/2 m 11.35 850 300 2016 Flange width b mm R1 R2 max. wheel load in kg R3 R4 R5 947 631 2269 593 395 812 438 2462 573 411 2396 2059 3341 593 395 1828 1430 3971 573 411 1460 1144 1756 556 407 1550 1176 1724 584 422 82 20368444.indd/010508 42577844.eps EKDR 3 low-headroom monorail hoist SWL [t] Type FEM Hook path [m] Hoist speed [m/min] 12/2; 18/3 1-25 12/2; 18/3 1-25 12/2; 18/3 1-25 12/2; 18/3 1-25 12/2; 18/3 1-25 12/2; 18/3 1-25 4.5/0.8 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 4.5/0.8 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 4.5/0.8 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 5-30 200-420 4/1 1.5-20 200-420 4/1 5-30 200-420 4/1 1.5-20 200-420 4/1 5-30 200-420 4/1 1.5-20 200-420 4/1 5-30 200-420 2/1 5-30 200-420 2/1 5-30 200-420 2/1 Cross travel speed [m/min] Flange width [mm] Reeving Weight [kg] 235 261 252 277 235 261 252 277 235 261 252 277 256 256 282 275 300 256 256 282 275 300 256 256 282 275 300 12 1 EKDR 3 Pro 4m 20 12 1.25 EKDR 3 Pro 3m 20 12 1.6 EKDR 3 Pro 2m 20 EKDR 3 Com 1Am 2 6 6 EKDR 3 Pro 4m 10 EKDR 3 Com 1Am 2.5 6 6 EKDR 3 Pro 3m 10 EKDR 3 Com 1Am 3.2 6 6 EKDR 3 Pro 2m 10 Hook dimension C from girder running surface Group of mechanisms FEM / ISO 2/1 2m/M5, 3m/M6, 4m/M7 4/1 490 470 450 430 410 390 405 420 435 450 465 480 Reeving 200 220 240 530 260 Flange width b in mm 1) 280 300 320 545 340 560 360 575 380 590 400 600 420 615 20368444.indd/010508 1) Smaller flange widths on request 83 42577844.eps EKDR 5 low-headroom monorail hoist SWL [t] Type FEM Hook path [m] Hoist speed [m/min] 12/2 9.9 18/3 1-25 12/2 1.6 EKDR 5 Pro 4m 12 18/3 1-25 12/2; 18/3 20 18/3 1-25 12/2 9.9 18/3 1-25 12/2 2 EKDR 5 Pro 3m 12 18/3 1-25 12/2 20 18/3 1-25 12/2 9.9 18/3 1-25 12/2 2.5 EKDR 5 Pro 2m 12 18/3 1-25 12/2 20 18/3 1-25 6/1 6 3.2 EKDR 5 Pro 4m 10 9/1.5 0.5-12.5 6/1 9/1.5 0.5-12.5 5-30 200-420 4/1 5-30 200-420 2/1 5-30 200-420 4/2 5-30 200-420 2/1 5-30 200-420 4/2 5-30 200-420 2/1 5-30 200-420 4/2 Cross travel speed [m/min] Flange width [mm] Reeving Weight [kg] 358 412 438 323 376 400 348 402 428 358 412 438 323 376 400 348 402 428 358 412 438 323 376 400 348 402 428 344 398 422 373 427 453 84 20368444.indd/010508 42577844.eps SWL [t] Type FEM EKDR 5 Com 1Am Hook path [m] Hoist speed [m/min] Cross travel speed [m/min] 1.5-20 Flange width [mm] Reeving Weight [kg] 6 4.5/0.8 6/1 200-420 4/1 344 344 398 6 4 EKDR 5 Pro 3m 10 9/1.5 0.5-12.5 6/1 9/1.5 0.5-12.5 5-30 200-420 4/1 422 373 427 453 EKDR 5 Com 1Am 6 4.5/0.8 6/1 1.5-20 200-420 4/1 344 344 398 6 5 EKDR 5 Pro 2m 10 9/1.5 0.5-12.5 6/1 9/1.5 0.5-12.5 5-30 200-420 4/1 422 373 427 453 Hook dimension C from girder running surface Group of mechanisms FEM / ISO Reeving 2/1 2m/M5, 3m/M6 4/1 4/2 2/1 4m/M7 4/1 4/2 580 540 515 490 580 650 550 595 610 625 640 655 670 Flange width b in mm 1) 200 220 240 540 465 440 415 260 280 300 320 555 430 595 340 570 445 610 360 585 460 625 380 600 475 640 400 615 490 655 420 630 505 670 20368444.indd/010508 1) Smaller flange widths on request 85 42577844.eps EKDR 10 low-headroom monorail hoist SWL [t] Type FEM Hook path [m] Hoist speed [m/min] 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 5-30 200-420 4/2 5-30 200-420 2/1 5-30 200-420 4/2 5-30 200-420 2/1 5-30 200-420 4/2 5-30 200-420 2/1 Cross travel speed [m/min] Flange width [mm] Reeving Weight [kg] 537 575 567 599 492 539 557 595 587 619 526 569 537 575 567 599 492 539 557 595 587 619 526 569 537 575 567 599 492 539 557 595 587 619 526 569 12 EKDR 10 Pro 4m 20 40 3.2 5.8 EKDR 10 Pro 4m 11.35 25.2 12 EKDR 10 Pro 4m 20 40 4 5.8 EKDR 10 Pro 3m 11.35 25.2 12 EKDR 10 Pro 3m 20 40 5 5.8 EKDR 10 Pro 2m 11.35 25.2 86 20368444.indd/010508 42577844.eps SWL [t] Type FEM EKDR 10 Com 1Am Hook path [m] 6 10 6 Hoist speed [m/min] Cross travel speed [m/min] 1.5-20 Flange width [mm] Reeving Weight [kg] 575 610 575 613 4/0.7 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 4/0.7 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 4/0.7 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 200-420 4/1 6.3 EKDR 10 Pro 2m 10 5-30 200-420 4/1 628 660 760 777 20 EKDR 10 Com 1Am 6 10 6 8 EKDR 10 Pro 3m 10 1.5-20 200-420 4/1 575 610 575 613 5-30 200-420 4/1 628 660 760 777 20 EKDR 10 Com 1Am 6 10 6 10 EKDR 10 Pro 2m 10 1.5-20 200-420 4/1 575 610 575 613 5-30 200-420 4/1 628 660 760 777 20 Hook dimension C from girder running surface Group of mechanisms FEM / ISO Reeving 2/1 2m/M5, 3m/M6 4/1 4/2 2/1 4m/M7 4/1 4/2 565 650 625 600 565 750 585 605 625 645 665 685 Flange width b in mm 1) 200 220 240 650 575 550 525 260 280 300 320 670 550 585 340 690 575 605 360 710 600 625 380 730 625 645 400 750 650 665 420 770 675 685 20368444.indd/010508 1) Smaller flange widths on request 87 EZDR 5, 10 double-rail crab Designation / Description / Model code EZDR double-rail crab Travel motor Thrust rocker Electrical equipment cover with integrated electrics and geared limit switch 4/1 bottom block Hoist motor with gearbox 42349344.eps Explanation of size designation / type assignment E Z DR-Pro 10 10 4/1 6 Z6/1 400 00 50 30 1400 45 Rail head width in mm Track gauge or flange width of the girder in mm or girder section and size (IPE240) Maximum cross-travel speed in m/min Frequency [Hz] Electrical equipment code 1) Operating voltage [V] Hoist speed in m/min Motor type: Z = cylindrical rotor Hook path in m Reeving SWL in t Range 5; 10 Demag rope hoist K = Low-headroom monorail hoist Z = Double-rail crab F = Stationary E = Electric travel unit Only for EZDR Code 01 Code 02 Code 03 Code 04 EZDR with internal electrics for application on a crane Including crane bridge housing and DSE-8R or DSE-10R control pendant with control cable. EZDR with solo electrical equpment for application as a solo travelling hoist. Including DSE-8R or DSE-10R control pendant with control cable. As for code 01 but control via a DRC radio control system. As for code 02 but control via a DRC radio control system. EZDR with fitted “in” parallel interface. 88 Code 05 20368444.indd/010508 1) Code 00 Prepared for electrical equipment supplied by the customer Example EZDR 5 - Pro double-rail crab m n L1 R L2 R3 R2 y2 y1 R1 R4 e6 = u1 R L Ka = u2 ys e Ka e7 42350244.eps 20368444.indd/010508 See technical data sheet 203 648 44 for further details. C H 89 42349344.eps EZDR 5 - 2/1 - 4/1 - 4/2 double-rail crab Dimensions in mm Rope reeving Drum length R m n eKa e6 3) e7 L1 L2 H 1) C Track gauge LKa y1 y2 1400 ys u1 u2 y1 y2 2240 ys u1 u2 y1 y2 2800 ys u1 u2 Cross-travel speed m/min 1160.5 1144.5 880.5 864.5 150 310 230 1130.5 939.5 1197 1108 460.3 444.5 150 310 230 850.5 659.5 917 828 150 310 230 1138.5 931.5 150 310 230 430.5 239.5 497 408 150 310 230 858.5 651.5 150 310 230 438.5 231.5 150 310 230 740.5 769.5 150 310 230 1020.5 1049.5 5-30 (infinitely variable) H12 495 52 88 850 200 220 197 145 340 440 4/1 H20 730 169 147 H12 495 132 175 850 200 220 197 145 340 440 2/1 H20 730 250 293 4/2 H20 730 -14.5 850 200 220 197 145 340 440 5-30 (infinitely variable) 5-30 (infinitely variable) 1) Height +35 mm with hoist inverter fitted Height +75 mm with travel limit switch fitted above drum 3) Buffer DPZ 70 Wheel blocks (with guide rollers) travel wheel diameter 125 mm Rail head width min. 45 mm, max. 55 mm 90 20368444.indd/010508 42349344.eps EZDR 10 - 2/1 - 4/1 - 4/2 double-rail crab Dimensions in mm Rope reeving Drum length R m n eKa e6 3) e7 L1 L2 H 1) C 2) Track gauge LKa y1 y2 1400 ys u1 u2 y1 y2 2240 ys u1 u2 y1 y2 2800 ys u1 u2 Cross-travel speed m/min 1107.5 1102.5 230 1074.5 875.5 827.5 822.5 230 794.5 595.5 150 310 209 1020 280 1152.5 1057.5 407.5 402.5 150 310 230 280.5 269.5 150 310 209 460 280 872.5 777.5 150 310 247.5 1087 863 1080 1130 430 380 150 310 247.5 807 583 800 850 150 310 247.5 280.5 269.5 300 510 150 310 247.5 670 720 150 310 247.5 950 1000 625 675 345 395 150 310 247.5 H12 590 52 99 4/1 H20 850 182 165 850 200 300 181 170 340 520 (620) H40 1500 507 326 H12 590 146 197 850 200 300 181 170 340 660 (760) 2/1 H20 850 276 328 H40 H12 590 4/2 H20 850 -25 0 850 200 220 197 145 340 440 H40 1500 5-30 (infinitely variable) 5-30 (infinitely variable) 5-30 (infinitely variable) 20368444.indd/010508 1) Height +40 mm with hoist inverter fitted Height +75 mm with travel limit switch fitted above drum 2) Dimensions in brackets apply to group of mechansim 4m / M7 3) Buffer DPZ 70 Wheel blocks (with guide rollers) travel wheel diameter 125 mm Rail head width min. 45 mm, max. 55 mm 91 42349344.eps EZDR 10 - 6/1 double-rail crab Dimensions in mm Rope reeving Drum length Max. hook path m R n eKa e6 3) e7 L1 L2 L3 H 1) C y1 y2 y3 ys Track gauge LKa u1 1400 u2 m u1 2240 u2 m u1 2800 u2 m Cross-travel speed m/min 308 242 237.5 878 512 237.5 1158 792 237.5 5-25 (infinitely variable) 498 242 563 1058 242 563 H20 6.71 850 109 1100 270 410 181 170 590 465 740 370 630 200 500 6/1 H40 13.37 1500 217 1) Height +40 mm with hoist inverter fitted Height +75 mm with travel limit switch fitted 3) Buffer DPZ 100 Wheel blocks (with guide rollers) travel wheel diameter 160 mm Rail head width min. 45 mm, max. 60 mm 92 20368444.indd/010508 42349344.eps Wheel loads SWL [t] Type FEM Reeving Hook path [m] LKa [mm] 1400 max. R [kg] R1 467 475 458 464 459 465 498 501 480 482 477 479 R2 634 642 619 625 617 623 679 682 650 652 644 646 R3 484 498 510 523 526 538 473 505 511 544 532 563 R4 707 709 739 743 752 753 663 646 712 696 731 714 437 439 444 446 558 566 545 551 545 551 596 599 572 574 567 569 587 589 594 596 768 776 747 753 743 749 822 825 784 786 775 777 542 575 556 587 534 548 563 576 580 592 519 551 561 594 583 614 786 770 789 772 831 833 870 874 886 887 775 758 835 819 858 841 518 520 525 527 673 681 655 661 653 659 706 708 713 715 935 943 907 913 901 907 599 632 613 644 597 611 630 643 648 660 929 913 932 915 987 989 1034 1038 1053 1054 12/2; 18/3 1-25 12/2; 18/3 1-25 12/2; 18/3 1 - 25 12/2; 18/3 1-25 12/2; 18/3 1-25 550 570 580 600 490 510 530 550 560 580 12/2; 18/3 1-25 12/2; 18/3 1-25 12/2; 18/3 1-25 12/2; 18/3 1-25 12/2; 18/3 1-25 12/2; 18/3 1-25 12/2; 18/3 1-25 12/2; 18/3 1-25 550 570 580 600 490 510 530 550 560 580 510 530 550 570 580 600 Hoist speed [m/min] 12/2; 18/3 1-25 12/2; 18/3 1-25 12/2; 18/3 1-25 12/2; 18/3 1-25 12/2; 18/3 1-25 12/2; 18/3 1-25 Weight [kg] 490 510 530 550 560 580 510 530 550 570 580 600 12 2240 2800 2/1 1400 1.6 EZDR 5 Pro 4m 20 2240 2800 1400 2240 4/2 9.9 2800 1400 12 2240 2800 2/1 1400 2 EZDR 5 Pro 3m 20 2240 2800 1400 2240 4/2 9.9 2800 1400 EZDR 5 Pro 2m 2.5 2/1 12 2240 20368444.indd/010508 2800 93 42349344.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] 1400 max. R [kg] R1 719 722 687 689 679 681 R2 1002 1005 952 954 939 941 R3 576 608 624 657 648 679 R4 916 899 990 974 1018 1001 620 622 627 629 956 960 945 949 945 949 990 996 967 971 965 968 857 866 810 818 807 816 995 1001 853 861 841 846 854 856 861 863 956 960 945 949 945 949 990 996 967 971 965 968 1266 1275 1191 1199 1181 1190 1478 1484 1253 1261 1231 1236 671 704 685 716 696 706 706 716 743 752 688 725 726 761 745 783 721 739 781 798 801 819 633 678 765 814 795 841 1107 1091 1110 1093 1305 1308 1337 1339 1350 1352 1257 1242 1310 1294 1329 1313 1161 1164 1262 1266 1286 1288 922 902 1201 1181 1236 1217 1056 1062 885 890 1581 1587 1304 1309 666 715 815 866 861 837 1192 1168 Hoist speed [m/min] 12/2; 18/3 1-25 12/2; 18/3 1-25 12/2; 18/3 1-25 Weight [kg] 510 530 550 570 580 600 2/1 20 2240 2.5 EZDR 5 Pro 2m 2800 1400 2240 12/2; 18/3 1-25 12/2; 18/3 1-25 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 550 570 580 600 510 530 550 570 580 600 530 560 570 600 600 630 608 646 647 684 678 716 632 669 674 717 702 739 4/2 9.9 2800 1400 6 2240 2800 EZDR 5 Pro 4m 4/1 1400 10 2240 2800 1400 3.2 12 2240 2800 1400 EZDR 10 Pro 4m 2/1 20 2240 2800 1400 2240 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 765 802 795 832 20368444.indd/010508 40 2800 94 42349344.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] 1400 max. R [kg] R1 830 772 770 778 R2 1220 1124 1122 1130 R3 748 857 855 872 R4 1233 1371 1370 1374 769 775 775 781 1121 1127 1127 1133 855 905 869 919 1369 1350 1373 1354 787 794 794 800 1169 1153 1151 1211 1180 1175 1169 1173 1153 1157 1151 1155 1211 1217 1180 1184 1175 1139 1146 1146 1152 1169 1153 1151 1211 1180 1175 1169 1173 1153 1157 1151 1155 1211 1217 1180 1184 1175 1178 1552 1561 1456 1464 1442 1451 890 952 912 967 798 805 848 785 827 847 798 808 805 815 848 857 785 822 827 862 847 885 817 835 887 904 909 927 1382 1358 1385 1361 1579 1617 1632 1518 1583 1606 1579 1582 1617 1619 1632 1634 1518 1503 1583 1567 1606 1590 1395 1398 1520 1524 1549 1551 Hoist speed [m/min] 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 Weight [kg] 647 724 717 754 5.8 2800 1400 2240 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 714 757 744 787 3.2 EZDR 10 Pro 4m 4/2 11.35 2800 1400 2240 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 807 850 837 880 510 550 25.2 2800 1400 6 EZDR 5 Com 1Am 4/1 10 2240 2800 1400 2240 2800 1400 4.5/0.8 580 530 570 600 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 510 530 550 570 580 600 530 560 570 600 600 630 608 646 647 684 678 716 6 2240 2800 4 EZDR 5 Pro 3m 4/1 1400 10 2240 2800 1178 1040 1400 1049 EZDR 10 Pro 3m 2/1 12 980 2240 988 2800 974 983 20368444.indd/010508 95 42349344.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] 1400 max. R [kg] R1 1212 1218 1032 1040 1015 1020 R2 1816 1822 1532 1540 1503 1508 R3 704 749 864 913 898 944 R4 1096 1076 1443 1423 1486 1467 1282 1288 1065 1070 1004 1012 920 928 926 934 1938 1944 1589 1594 1492 1500 1360 1368 1366 1374 730 779 912 963 851 888 957 974 972 989 1015 991 1428 1404 1484 1488 1649 1654 1653 1657 925 931 931 937 1365 1371 1371 1377 972 1022 986 1036 1652 1633 1656 1637 943 950 950 956 1435 1413 1409 1487 1446 1438 1435 1439 1413 1417 1409 1413 1487 1493 1446 1450 1438 1441 1383 1390 1390 1396 1435 1413 1409 1487 1446 1438 1435 1439 1413 1417 1409 1413 1487 1493 1446 1450 1438 1441 1007 1069 1029 1084 925 929 979 906 953 975 925 935 929 939 979 988 906 943 953 988 975 1013 1665 1641 1668 1644 1921 1967 1985 1844 1924 1952 1921 1924 1967 1969 1985 1987 1844 1829 1924 1908 1952 1936 Hoist speed [m/min] 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 Weight [kg] 632 669 674 717 702 739 EZDR 10 Pro 3m 2/1 20 2240 2800 1400 2240 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 765 802 795 832 647 684 687 724 717 754 2/1 40 2800 1400 4 5.8 2240 EZDR 10 Pro 3m 2800 1400 4/2 2240 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 714 757 744 787 11.35 2800 1400 2240 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 807 850 837 880 510 550 25.2 2800 1400 6 EZDR 5 Com 1Am 4/1 10 2240 2800 1400 2240 2800 1400 4.5/0.8 580 530 570 600 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 6/1; 9/1.5 0.5-12.5 510 530 550 570 580 600 530 20368444.indd/010508 5 6 2240 2800 EZDR 5 Pro 2m 4/1 1400 560 570 600 600 630 10 2240 2800 96 42349344.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] 1400 max. R [kg] R1 1269 1278 1192 1200 1183 1192 1483 1489 1256 1264 1233 1238 R2 1909 1918 1787 1795 1768 1777 2238 2244 1881 1889 1843 1848 R3 937 955 1020 1037 1044 1062 793 838 988 1037 1027 1073 R4 1688 1691 1843 1847 1878 1880 1313 1293 1746 1726 1799 1780 1564 1570 1291 1296 1222 1230 1115 1123 1121 1129 2384 2390 1946 1951 1832 1840 1665 1673 1671 1679 809 858 1034 1085 980 1017 1103 1120 1118 1135 1208 1184 1724 1700 1798 1802 2003 2008 2007 2011 1120 1126 1126 1132 1670 1676 1676 1682 1118 1168 1132 1182 2006 1987 2010 1991 1138 1145 1145 1151 2104 1828 1819 1824 1789 1786 1688 1695 1695 1701 2104 1828 1819 1824 1789 1786 1153 1215 1175 1230 991 1161 1194 1162 1201 1233 2019 1995 2022 1998 1948 2362 2399 2367 2435 2459 Hoist speed [m/min] 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 Weight [kg] 608 646 647 684 678 716 632 669 674 717 702 739 12 2240 2800 1400 2/1 20 2240 2800 1400 2240 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 765 802 795 832 647 684 687 724 717 754 40 EZDR 10 Pro 2m 5 2800 1400 5.8 2240 2800 1400 4/2 2240 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 714 757 744 787 11.35 2800 1400 2240 10/1.7 1-18; 1-25 10/1.7 1-18; 1-25 807 850 837 880 647 687 25.2 2800 1400 6 6.3 EZDR 10 Com 1Am 4/1 10 2240 2800 1400 2240 2800 4/0.7 730 674 714 757 20368444.indd/010508 97 42349344.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] 1400 max. R [kg] R1 2108 2113 1833 1839 1824 1830 R2 2108 2113 1833 1839 1824 1830 R3 1004 1050 1176 1226 1208 1259 R4 1952 1933 2365 2346 2402 2382 2891 2898 2353 2359 2636 2284 2269 2280 2233 2226 2276 2284 2228 2236 2221 2229 2640 2645 2289 2295 2274 2280 1757 1764 1446 1452 2636 2284 2269 2280 2233 2226 2276 2284 2228 2236 2221 2229 2640 2645 2289 2295 2274 2280 918 971 1150 1206 1163 1373 1410 1376 1420 1456 1363 1380 1405 1422 1442 1459 1176 1222 1388 1438 1424 1475 1741 1717 2395 2370 2412 2937 2982 2943 3028 3057 2941 2946 3025 3030 3054 3058 2416 2397 2940 2921 2985 2965 3627 3634 2941 2947 3262 2820 2799 2816 2755 2744 2187 2194 1789 1795 3262 2820 2799 2816 2755 2744 1050 1103 1339 1395 1365 1623 1664 1628 1678 1718 2143 2119 2973 2948 2958 3613 3668 3621 3726 3761 Hoist speed [m/min] 5.0/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 Weight [kg] 672 709 714 757 757 800 10 2240 6.3 EZDR 10 Pro 4m 4/1 2800 1400 2240 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 807 850 850 893 647 687 20 2800 1400 6 EZDR 10 Com 1Am 4/1 10 2240 2800 1400 2240 2800 1400 4/0.7 730 674 714 757 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 648 686 687 724 730 767 672 709 714 757 757 800 6 2240 8 2800 1400 EZDR 10 Pro 3m 4/1 10 2240 2800 1400 2240 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 807 850 850 893 647 687 20 2800 1400 6 10 EZDR 10 Com 1Am 4/1 10 2240 2800 1400 2240 2800 4/0.7 730 674 714 757 20368444.indd/010508 98 42349344.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] 1400 max. R [kg] R1 2812 2820 2750 2758 2739 2747 3266 3271 2825 2831 2804 2810 R2 2812 2820 2750 2758 2739 2747 3266 3271 2825 2831 2804 2810 R3 1615 1632 1663 1680 1704 1721 1378 1424 1638 1688 1678 1729 R4 3619 3624 3723 3728 3758 3762 2962 2943 3616 3597 3671 3651 4493 4500 3633 3639 3449 3462 2842 2855 2863 2879 2693 2700 2193 2199 3338 3338 2732 2732 2723 2723 1204 1257 1561 1617 1991 2015 2561 2583 2560 2581 2617 2593 3653 3628 2335 2336 3016 3016 3058 3357 3734 3747 3084 3101 4256.5 4269.5 3497 3510 3513 3529 3593 3593 2904 2904 4145.5 4145.5 3387 3387 3373 3373 1840 1866 2443 2472 2393.5 2417.5 3101 3123 3105 3126 2084 2084 2864 2864 2820.5 2821.5 3664 3664 3713 4012 4602 4615 3779 3796 4461 4461 3599 3599 2188 2214 2948 2977 2502 2502 3472 3472 Hoist speed [m/min] 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 Weight [kg] 648 686 687 724 730 767 672 709 714 757 757 800 6 2240 2800 1400 EZDR 10 Pro 2m 4/1 10 2240 2800 1400 10 2240 5/0.8 1-9; 0.5-12.5 5/0.8 1-9; 0.5-12.5 2.7/0.4 0.4-6 2.7/0.4 0.4-6 2.7/0.4 0.4-6 807 850 850 893 814 851 859 896 904 941 20 2800 1400 6.7 2240 EZDR 10 Pro 4m 6/1 2800 1400 2240 2.7/0.4 0.4-6 2.7/0.4 0.4-6 2.7/0.4 0.4-6 2.7/0.4 0.4-6 2.7/0.4 0.4-6 951 988 996 1033 814 851 859 896 904 941 13.3 2800 1400 6.7 2240 12.5 EZDR 10 Pro 3m 6/1 2800 1400 2240 2.7/0.4 0.4-6 2.7/0.4 0.4-6 951 988 996 1033 13.3 2800 20368444.indd/010508 99 42349344.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] 1400 max. R [kg] R1 5387 5400 4414 4427 4423 4439 R2 5276 5276 4304 4304 4283 4283 R3 2957 2981 3857 3879 3868 3889 R4 3493 3494 4570 4570 4630 4929 5816 5829 4752 4769 5675 5675 4572 4572 2674 2700 3655 3684 3086 3086 4322 4322 Hoist speed [m/min] 2.7/0.4 0.4-6 2.7/0.4 0.4-6 2.7/0.4 0.4-6 Weight [kg] 814 851 859 896 904 941 6.7 2240 16 EZDR 10 Pro 2m 6/1 2800 1400 2240 2.7/0.4 0.4-6 2.7/0.4 0.4-6 951 988 996 1033 13.3 2800 100 20368444.indd/010508 20368444.indd/010508 101 EZDR 20 double-rail crab Designation / Description / Model code Travel motor EZDR double-rail crab Top block Wheel block Hoist motor Hoist gearbox 4/2 bottom block 42364944.eps Explanation of size designation / type assignment E Z DR-Pro 20 10 4/1 6 Z6/1 - 400 - 00 50 30 1400 Track gauge in mm or flange width of the girder in mm or girder section and size (IPE240) Maximum cross-travel speed in m/min Frequency [Hz] Electrical equipment code 1) Operating voltage [V] Hoist speed in m/min Motor type: Z Hook path in m Reeving SWL in t Range 20 Demag rope hoist Z = Double-rail crab F = Stationary E = Electric travel unit = cylindrical rotor 45 Rail head width in mm Only for EZDR Code 01 Code 02 Code 03 Code 04 EZDR with internal electrics for application on a crane Including crane bridge housing and DSE-10R control pendant with control cable. EZDR with solo electrical equpment for application as a solo travelling hoist. Including DSE-10R control pendant with control cable. As for code 01 but control via a DRC radio control system. As for code 02 but control via a DRC radio control system. EZDR with fitted „in“ parallel interface. 102 Code 05 20368444.indd/010508 1) Code 00 Prepared for electrical equipment supplied by the customer Example EZDR 20 - 2/1 42364344.eps Type FEM 4m 3m 2m 1Am/4m SWL [t] 6.3 8 10 12.5 16 20 25 32 40 50 eKa [mm] Cross travel speed [m/min] 1000 EZDR Pro 20 20368444.indd/010508 3m 2m / 4m 1Am/3m/4m 2m / 3m 1Am/2m 1Am 0-25 1350 See technical data sheet 203 583 44 for further details. 103 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] max. R [kg] R1 4445.5 R2 4078 4143 4115 3846 3911 3883 3771.5 3836.5 3808.5 R3 2662 2727 2664 3021 3086 3023 3121.5 3186.5 3123.5 R4 2816.5 2822.5 2811.5 3142.5 3148.5 3137.5 3260.5 3266.5 3255.5 4451.5 4131 4197 4159 4006.5 4072.5 4034.5 2856 2922 2849 2994 3060 2987 2872.5 2878.5 2867.5 3053 3059 3048 5421 4997.5 5063.5 5024.5 4335.5 4401.5 4362.5 3050.5 3116.5 3077.5 3417.5 3483.5 3044.5 3430.5 3496.5 3457.5 2147.5 2213.5 2139.5 2835.5 2901.5 2827.5 3750.5 3816.5 3742.5 3417.5 3483.5 3409.5 3430.5 3496.5 3422.5 1917 1923 1912 2760 2766 2755 4043.5 4049.5 4038.5 3644.5 3650.5 3639.5 3662.5 3668.5 3657.5 3677.5 3464.5 3529.5 3491.5 3477.5 3542.5 3504.5 3464.5 3529.5 3456.5 3477.5 3542.5 3469.5 3648.5 3654.5 3643.5 3666.5 3672.5 3661.5 3446 3327.5 3393.5 3354.5 3727.5 3793.5 3719.5 3892 3898 3887 Hoist speed [m/min] 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) Weight [kg] 1502 1644 1566 1681 1823 1745 1743 1885 1807 1400 4451.5 4475.5 4171.5 24 2240 4177.5 4201.5 4089.5 2800 4095.5 4119.5 1400 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 1811 1955 1857 1873 2017 1919 2/1 36 2240 4457.5 4481.5 4319.5 2800 4325.5 4349.5 1400 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 1983 2127 2027 2045 2189 2089 1567 1711 1611 1653 1797 1297 1715 1859 1759 2240 54 EZDR 20 4m 5427 5451 4614 6.3 2800 4620 4644 3222.5 1400 3228.5 3252.5 3673.5 10.8 2240 3679.5 3703.5 3691.5 2800 3697.5 3721.5 4/2 1400 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 1755 1897 1799 1817 1959 1861 20368444.indd/010508 2240 19.7 3683.5 3707.5 3695.5 2800 3701.5 3725.5 1400 31.7 6/1 12/2 1-16 (22) 1893 2037 1937 2240 3452 3476 104 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] max. R [kg] R1 3701.5 R2 3540.5 3606.5 3567.5 4078 4143 4115 3846 3911 3883 3771.5 3836.5 3808.5 R3 3540.5 3606.5 3532.5 2662 2727 2664 3021 3086 3023 3121.5 3186.5 3123.5 4451.5 4131 4197 4159 4006.5 4072.5 4034.5 2856 2922 2849 2994 3060 2987 5421 4997.5 5063.5 5024.5 4335.5 4401.5 4362.5 3043.5 3109.5 3070.5 3411.5 3477.5 3438.5 3423.5 3489.5 3450.5 2147.5 2213.5 2139.5 2835.5 2901.5 2827.5 3743.5 3809.5 3735.5 3411.5 3477.5 3403.5 3423.5 3489.5 3415.5 3670.5 3458.5 3523.5 3485.5 3470.5 3535.5 3497.5 3458.5 3523.5 3450.5 3470.5 3535.5 3462.5 3641.5 3647.5 3636.5 3659.5 3665.5 3654.5 1917 1923 1912 2760 2766 2755 4036.5 4042.5 4031.5 3637.5 3643.5 3632.5 3655.5 3661.5 3650.5 2872.5 2878.5 2867.5 3053 3059 3048 R4 3672.5 3678.5 3667.5 2816.5 2822.5 2811.5 3142.5 3148.5 3137.5 3260.5 3266.5 3255.5 Hoist speed [m/min] 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) Weight [kg] 1955 2099 1999 1502 1644 1566 1681 1823 1745 1743 1885 1807 6.3 EZDR 20 4m 4/2 31.7 2800 3707.5 3731.5 4445.5 1400 4451.5 4475.5 4171.5 24 2240 4177.5 4201.5 4089.5 2800 4095.5 4119.5 1400 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 1811 1955 1857 1873 2017 1919 2/1 36 2240 4457.5 4481.5 4319.5 2800 4325.5 4349.5 1400 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 1983 2127 2027 2045 2189 2089 1539 1683 1583 1627 1771 1671 1687 1831 1731 2240 8 EZDR 20 3m 54 5427 5451 4614 2800 4620 4644 3215.5 1400 3221.5 3245.5 3666.5 12.3 2240 3672.5 3696.5 3684.5 4/2 2800 3690.5 3714.5 1400 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 1729 1871 1773 1789 1931 1833 2240 21.2 20368444.indd/010508 3676.5 3700.5 3688.5 2800 3694.5 3718.5 105 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] 1400 3439 max. R [kg] 3321.5 3387.5 3348.5 3533.5 3599.5 3560.5 4072 4137 4109 3840 3905 3877 3764.5 3829.5 3801.5 3721.5 3787.5 3713.5 3533.5 3599.5 3525.5 2747 2812 2749 3015 3080 3017 3114.5 3179.5 3116.5 4443.5 4125 4191 4153 3999.5 4065.5 4027.5 2850 2916 2843 2987 3053 2980 5413 4991.5 5057.5 5018.5 4328.5 4394.5 4355.5 3043.5 3109.5 3070.5 3411.5 3477.5 3438.5 3423.5 3489.5 3450.5 2141.5 2207.5 2133.5 2828.5 2894.5 2820.5 3743.5 3809.5 3735.5 3411.5 3477.5 3403.5 3423.5 3489.5 3415.5 1909 1915 1904 2752 2758 2747 4036.5 4042.5 4031.5 3637.5 3643.5 3632.5 3655.5 3661.5 3650.5 2864.5 2870.5 2859.5 3045 3051 3040 3885 3891 3880 3665.5 3671.5 3660.5 2807.5 2813.5 2802.5 3134.5 3140.5 3129.5 3252.5 3258.5 3247.5 Hoist speed [m/min] Weight [kg] 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 1867 2011 1911 1927 2071 1971 1563 1705 1627 1653 1795 1717 1713 1855 1777 8 EZDR 20 3m 2240 4/2 33.2 3445 3469 3694.5 2800 3700.5 3724.5 4436.5 1400 4442.5 4466.5 4163.5 24 2240 4169.5 4193.5 4081.5 2800 4087.5 4111.5 1400 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 1783 1927 1829 1843 1987 1889 2/1 36 2240 4449.5 4473.5 4311.5 2800 4317.5 4341.5 1400 10 EZDR 20 2m 54 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 1955 2099 1999 2015 2159 2059 1539 1683 1583 1627 1771 1671 1687 1831 1731 2240 5419 5443 4606 2800 4612 4636 3215.5 1400 3221.5 3245.5 3666.5 12.3 2240 3672.5 3696.5 4/2 2800 3684.5 3690.5 3714.5 1400 21.2 3670.5 2240 3676.5 3700.5 3523.5 3485.5 3523.5 3450.5 3647.5 3636.5 12/2 1-16 (22) 1871 1773 106 20368444.indd/010508 3458.5 3458.5 3641.5 6/1 1729 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] max. R [kg] R1 3688.5 R2 3470.5 3535.5 3497.5 R3 3470.5 3535.5 3462.5 3439 3321.5 3387.5 3348.5 3533.5 3599.5 3560.5 4072 4137 4109 3840 3905 3877 3764.5 3829.5 3801.5 3721.5 3787.5 3713.5 3533.5 3599.5 3525.5 2747 2812 2749 3015 3080 3017 3114.5 3179.5 3116.5 4443.5 4125 4191 4153 3999.5 4065.5 4027.5 2850 2916 2843 2987 3053 2980 5413 4991.5 5057.5 5018.5 4328.5 4394.5 4355.5 3043.5 3109.5 3070.5 3411.5 3477.5 3438.5 3423.5 3489.5 3450.5 2141.5 2207.5 2133.5 2828.5 2894.5 2820.5 3743.5 3809.5 3735.5 3411.5 3477.5 3403.5 3423.5 3489.5 3415.5 1909 1915 1904 2752 2758 2747 4036.5 4042.5 4031.5 3637.5 3643.5 3632.5 3655.5 3661.5 3650.5 2864.5 2870.5 2859.5 3045 3051 3040 3885 3891 3880 3665.5 3671.5 3660.5 2807.5 2813.5 2802.5 3134.5 3140.5 3129.5 3252.5 3258.5 3247.5 R4 3659.5 3665.5 3654.5 Hoist speed [m/min] 6/1 12/2 1-16 (22) Weight [kg] 1789 1931 1833 21.2 2800 3694.5 3718.5 1400 10 EZDR 20 2m 4/2 33.2 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 1867 2011 1911 1927 2071 1971 1563 1705 1627 1653 1795 1717 1713 1855 1777 2240 3445 3469 3694.5 2800 3700.5 3724.5 4436.5 1400 4442.5 4466.5 4163.5 24 2240 4169.5 4193.5 4081.5 2800 4087.5 4111.5 1400 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 1783 1927 1829 1843 1987 1889 2/1 36 2240 4449.5 4473.5 4311.5 2800 12.5 EZDR 20 1Am 4317.5 4341.5 1400 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 1955 2099 1999 2015 2159 2059 1539 1683 1583 1627 1771 1671 1687 1831 1731 2240 54 5419 5443 4606 2800 4612 4636 3215.5 1400 3221.5 3245.5 3666.5 4/2 12.3 2240 3672.5 3696.5 3684.5 20368444.indd/010508 2800 3690.5 3714.5 107 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] 1400 max. R [kg] R1 R2 R3 3670.5 3458.5 3523.5 3485.5 3470.5 3535.5 3497.5 3458.5 3523.5 3450.5 3470.5 3535.5 3462.5 3439 3321.5 3387.5 3348.5 3533.5 3599.5 3560.5 7451 7517 7437 7478 7123 7189 7019 7150 7139 7205 7125 7166 3721.5 3787.5 3713.5 3533.5 3599.5 3525.5 5876 5942 5827 5868 6248 6314 6199 6240 6264 6330 6215 6256 7519 7430 7496 7416 7457 7296 7362 7282 7323 6080 6146 6031 6072 6221 6287 6172 6213 9676 9482 9548 9468 9509 4157 4223 4108 4149 3906 3906 3897 3901 6024 6030 6015 6019 6196 6202 6187 6191 3885 3891 3880 3665.5 3671.5 3660.5 5887 5893 5878 5882 6294 6300 6285 6289 6316 6322 6307 6311 3641.5 3647.5 3636.5 3659.5 3665.5 3654.5 R4 Hoist speed [m/min] Weight [kg] 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 1729 1871 1773 1789 1931 1833 2240 21.2 3676.5 3700.5 3688.5 2800 EZDR 20 1Am 4/2 3694.5 3718.5 1400 6/1 12/2 1-16 (22) 6/1 12/2 1-16 (22) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 1867 2011 1911 1927 2071 1971 1821 1965 1775 1865 1929 2073 1793 1973 2005 2149 1959 2049 2240 33.2 3445 3469 3694.5 2800 3700.5 3724.5 7607 1400 7613 7633 7637 7264 12.5 12 2240 7270 7290 7294 7286 2800 7292 7312 7316 EZDR 20 4m 4/1 8/2 1400 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 2053 2197 2007 2097 2129 2273 2083 2173 2240 18 7525 7545 7549 7416 2800 7422 7442 7446 1400 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 2221 2358 2175 20368444.indd/010508 27 2240 9681 9702 9706 2265 108 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] max. R [kg] R1 7823 R2 7748 7814 7734 7775 5915 5980 5900 5942 6688 6753 6673 6715 6703.2 6768.2 6688.2 6730.2 R3 5923 5989 5874 5915 7415 7480 7365 7407 6688 6753 6638 6680 6703 6768 6653 6695 6803 6734 6799 6720 6761 6749.2 6814.2 6735.2 6776.2 6734 6799 6685 6726 6749 6814 6700 6741 6359 6372 6438 6358 6400 6812.2 6878.2 6798.2 6840.2 7222 7288 7173 7215 6812 6878 6763 6805 6419 6475 6541 6462 6504 7325 7391 7277 7319 7260 7266 7250 7255 7214 7220 7205 7209 6786 6792 6777 6781 6758 6764 6750 6753 6780 6786 6772 6775 R4 5803 5803 5794 5798 7522 7528 7514 7517 6754 6760 6746 6749 6776 6782 6768 6771 Hoist speed [m/min] 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) Weight [kg] 2297 2434 2251 2341 1819 1961 1773 1863 1929 2071 1883 1973 2003.2 2145.2 1957.2 2047.2 2800 7828 7849 7853 5967 1400 EZDR 20 4m 4/1 8/2 5.9 2240 5973 5994 5997 6799 6805 6826 6829 6821 2800 6827 6848 6851 1400 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 2029 2171 1985 2073 2103.2 2245.2 2059.2 2147.2 2240 12.5 10.3 6809 6830 6833 6825 2800 6831 6852 6855 1400 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 2167 2311 2121 2213 2241.2 2385.2 2195.2 2287.2 EZDR 20 4m 4/1 8/2 16.3 2240 6365 6385 6389 6831 2800 6837 6857 6861 1400 2240 23.4 2800 20368444.indd/010508 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 2479 2623 2433 2527 6425 6444 6449 109 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] max. R [kg] R1 7604 R2 7448 7514 7434 7475 7120 7186 7106 7147 7136 7202 7122 7163 R3 5873 5939 5824 5865 6245 6311 6196 6237 6261 6327 6212 6253 7516 7427 7493 7413 7454 7293 7359 7279 7320 6077 6143 6028 6069 6218 6284 6169 6210 9673 9479 9545 9465 9506 7745 7811 7731 7772 5905 5970 5890 5932 6677 6742 6662 6704 6693 6758 6678 6720 4154 4220 4105 4146 5920 5986 5871 5912 7405 7470 7355 7397 6677 6742 6627 6669 6693 6758 6643 6685 3903 3903 3921 3898 5800 5800 5791 5795 7509 7515 7501 7504 6741 6747 6733 6736 6763 6769 6755 6758 6021 6027 6012 6016 6193 6199 6184 6188 R4 5884 5890 5875 5879 6291 6297 6282 6286 6313 6319 6304 6308 Hoist speed [m/min] 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) Weight [kg] 1809 1953 1763 1853 1917 2061 1871 1961 1993 2137 1947 2037 1400 7610 7630 7634 7261 12 2240 7267 7287 7291 7283 2800 7289 7309 7313 1400 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 2041 2185 1995 2085 2117 2261 2071 2161 4/1 18 2240 7522 7542 7546 7413 2800 EZDR 20 3m 7419 7439 7443 16 1400 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 2209 2346 2190 2253 2285 2422 2239 2329 1773 1915 1727 1817 1881 2023 1835 1925 1957 2099 1911 2001 20368444.indd/010508 2240 27 9678 9699 9703 7820 2800 7825 7846 7850 5954 1400 5960 5981 5984 6786 8/2 5.9 2240 6792 6813 6816 6808 2800 6814 6835 6838 110 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] 1400 max. R [kg] R1 R2 R3 6790 6723 6788 6709 6750 6739 6804 6725 6766 6723 6788 6674 6715 6739 6804 6690 6731 6745 6751 6737 6740 6767 6773 6759 6762 R4 Hoist speed [m/min] Weight [kg] 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 1981 2123 1937 2025 2057 2199 2013 2101 2240 10.3 6796 6817 6820 6812 2800 6818 6839 6842 1400 6346 16 EZDR 20 3m 8/2 16.3 2240 6352 6372 6376 6818 2800 6824 6844 6848 1400 2240 23.4 2800 6419 6425 6444 6449 7604 1400 7610 7630 7634 7261 20 EZDR 20 2m 4/1 12 2240 7267 7287 7291 7283 2800 7289 7309 7313 6475 6541 6462 6504 7448 7514 7434 7475 7120 7186 7106 7147 7136 7202 7122 7163 7325 7391 7277 7319 5873 5939 5824 5865 6245 6311 6196 6237 6261 6327 6212 6253 6361 6427 6347 6389 6802 6868 6788 6830 7211 7277 7162 7204 6802 6868 6753 6795 7260 7266 7250 7255 5884 5890 5875 5879 6291 6297 6282 6286 6313 6319 6304 6308 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 2479 2623 2433 2527 1809 1953 1763 1853 1917 2061 1871 1961 1993 2137 1947 2037 7201 7207 7192 7196 6773 6779 6764 6768 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 2119 2263 2073 2165 2195 2339 2149 2241 20368444.indd/010508 111 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] 1400 max. R [kg] R1 R2 R3 7516 7427 7493 7413 7454 7293 7359 7279 7320 6077 6143 6028 6069 6218 6284 6169 6210 9673 9479 9545 9465 9506 7745 7811 7731 7772 5905 5970 5890 5932 6677 6742 6662 6704 6693 6758 6678 6720 4154 4220 4105 4146 5920 5986 5871 5912 7405 7470 7355 7397 6677 6742 6627 6669 6693 6758 6643 6685 6790 6723 6788 6709 6750 6739 6804 6725 6766 6723 6788 6674 6715 6739 6804 6690 6731 6745 6751 6737 6740 6767 6773 6759 6762 3903 3903 3921 3898 5800 5800 5791 5795 7509 7515 7501 7504 6741 6747 6733 6736 6763 6769 6755 6758 6021 6027 6012 6016 6193 6199 6184 6188 R4 Hoist speed [m/min] Weight [kg] 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 2041 2185 1995 2085 2117 2261 2071 2161 2240 18 7522 7542 7546 7413 2800 7419 7439 7443 4/1 1400 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 2209 2346 2190 2253 2285 2422 2239 2329 1773 1915 1727 1817 1881 2023 1835 1925 1957 2099 1911 2001 2240 27 9678 9699 9703 7820 2800 7825 7846 7850 5954 20 EZDR 20 2m 1400 5960 5981 5984 6786 5.9 2240 6792 6813 6816 6808 8/2 2800 6814 6835 6838 1400 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 1981 2123 1937 2025 2057 2199 2013 2101 20368444.indd/010508 2240 10.3 6796 6817 6820 6812 2800 6818 6839 6842 112 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] 1400 max. R [kg] R1 R2 R3 6346 6361 6427 6347 6389 6802 6868 6788 6830 7211 7277 7162 7204 6802 6868 6753 6795 6419 6475 6541 6462 6504 12156 12236 12198 10877 10957 10919 10893 10973 10935 7325 7391 7277 7319 8561 8676 8603 9882 9997 9924 9898 10013 9940 11642 11174 11180 11215 11030 11036 11071 9699 9740 9740 9835 9876 9876 15768 15091 15171 15132 12267 12347 12308 5936 6051 5977 8752 8867 8793 16949 16256 16336 16297 5101 5216 5142 4855 4870 4859 5834 5849 5838 8938 8953 8942 9988 10002 9991 10172 10186 10175 7260 7266 7250 7255 8852 8866 8855 10223 10237 10226 10247 10261 10250 7201 7207 7192 7196 6773 6779 6764 6768 R4 Hoist speed [m/min] Weight [kg] 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 2119 2263 2073 2165 2195 2339 2149 2241 2240 16.3 6352 6372 6376 6818 EZDR 20 2m 8/2 2800 6824 6844 6848 1400/2240 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 2479 2623 2433 2527 2315 2503 2405 2339 2527 2429 2419 2607 2509 23.4 2800 6425 6444 6449 12746 1400 12725 12749 11357 8 2240 11336 11360 20 2800 11381 11360 11384 1400 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 2463 2503 2551 2543 2583 2631 2240 12 EZDR 20 4m 6/1 2800 11621 11645 11506 11485 11509 1400 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 2629 2819 2719 2709 2899 2799 2240 18 15748 15772 12752 2800 12732 12756 1400/2240 24.7 20368444.indd/010508 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 3161 3351 3251 2800 16929 16953 113 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] max. R [kg] R1 7646 R2 7471 7537 7457 7498 7144 7210 7130 7171 7160 7226 7146 7187 R3 5896 5962 5847 5888 6269 6335 6220 6261 6285 6351 6236 6277 7558 7451 7517 7437 7478 7317 7383 7303 7344 6101 6167 6052 6093 6242 6308 6193 6234 9715 9503 9569 9489 9530 7769 7835 7755 7796 5929 5994 5914 5956 6701 6766 6686 6728 6717 6782 6702 6744 4178 4244 4129 4170 5944 6010 5895 5936 7429 7494 7379 7421 6701 6766 6651 6693 6717 6782 6667 6709 3931 3931 3922 3926 5830 5830 5821 5825 7537 7543 7529 7532 6769 6775 6761 6764 6793 6799 6785 6788 6049 6055 6040 6044 6223 6229 6214 6218 R4 5912 5918 5903 5907 6319 6325 6310 6314 6343 6349 6334 6338 Hoist speed [m/min] 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) Weight [kg] 1925 2069 1879 1969 2035 2179 1989 2079 2115 2259 2069 2159 1400 7652 7672 7676 7303 12 2240 7309 7329 7333 7327 2800 7333 7353 7357 1400 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 2159 2303 2113 2203 2239 2383 2193 2283 4/1 18 2240 7564 7584 7588 7457 2800 EZDR 20 1Am 7463 7483 7487 25 1400 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 2327 2464 2281 2371 2407 2544 2361 2451 1891 2033 1845 1935 1999 2141 1953 2043 2079 2221 2033 2123 20368444.indd/010508 2240 27 9720 9741 9745 7864 2800 7869 7890 7894 5996 1400 6002 6023 6026 6828 8/2 5.9 2240 6834 6855 6858 6852 2800 6858 6879 6882 114 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] 1400 max. R [kg] R1 R2 R3 6832 6747 6812 6733 6774 6763 6828 6749 6790 6747 6812 6698 6739 6763 6828 6714 6755 6388 6385 6451 6371 6413 6826 6892 6812 6854 7235 7301 7186 7228 6826 6892 6777 6819 6419 6475 6541 6462 6504 12128 12208 12170 10872 10952 10914 10887 10967 10929 7325 7391 7277 7319 8533 8648 8575 9877 9992 9919 9892 10007 9934 11635 11169 11175 11210 11024 11030 11065 9694 9735 9735 9829 9870 9870 9981 9995 9984 10165 10179 10168 7260 7266 7250 7255 8818 8832 8821 10216 10230 10219 10240 10254 10243 7229 7235 7220 7224 6803 6809 6794 6798 6773 6779 6765 6768 6797 6803 6789 6792 R4 Hoist speed [m/min] Weight [kg] 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 2099 2241 2055 2143 2179 2321 2135 2223 2240 10.3 6838 6859 6862 6856 2800 6862 6883 6886 1400 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 2237 2381 2191 2283 2317 2461 2271 2363 EZDR 20 1Am 8/2 16.3 2240 6394 6414 6418 6862 2800 6868 6888 6892 1400 25 23.4 2800 2240 3/0.5 6/1 0.5-5 (7) 0.5-8 (11) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 2479 2623 2433 2527 2191 2379 2281 2315 2503 2405 2393 2581 2483 6425 6444 6449 12712 1400 12691 12715 11350 8 2240 11329 11353 11374 EZDR 20 3m 6/1 2800 11353 11377 1400 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 2439 2479 2527 2517 2557 2605 2240 12 11614 11638 11499 2800 20368444.indd/010508 11478 11502 115 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] 1400 max. R [kg] R1 R2 R3 15761 15086 15166 15127 12261 12341 12302 5931 6046 5972 8746 8861 8787 16942 16250 16330 16291 14414 14494 14456 13291 13371 13333 13209 13289 13251 5095 5210 5136 11129 11244 11171 12356 12471 12398 12474 12589 12516 14220 13547 13627 13589 13465 13545 13507 12162 12277 12204 12330 12445 12372 19292 18383 18463 18424 14901 14981 14942 7648 7763 7689 11166 11281 11207 20730 19792 19872 19833 6457 6572 6498 6336 6351 6340 7698 7713 7702 11478 11493 11482 12676 12690 12679 12853 12867 12856 4848 4863 4852 11629 11643 11632 12871 12885 12874 12998 13012 13001 5827 5842 5831 8931 8946 8935 R4 Hoist speed [m/min] Weight [kg] 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 2605 2795 2695 2683 2873 2773 2240 18 15741 15765 12745 EZDR 20 3m 6/1 2800 12725 12749 1400 2240 24.7 2800 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3135 3325 3225 2345 2533 2435 2483 2671 2573 2573 2761 2663 16922 16946 15173 1400 15152 15176 15315 6 2240 15294 15318 13892 25 2800 13871 13895 1400 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 2605 2793 2695 2695 2883 2785 2240 9 EZDR 20 4m 8/1 14199 14223 14097 2800 14076 14100 1400 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3021 3211 3111 3117 3307 3207 2240 13.5 19272 19296 15572 2800 15552 15576 1400 2240 18.5 2800 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3315 3505 3405 20368444.indd/010508 20710 20734 116 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] max. R [kg] R1 12712 R2 12128 12208 12170 10872 10952 10914 10887 10967 10929 R3 8533 8648 8575 9877 9992 9919 9892 10007 9934 11635 11169 11175 11210 11024 11030 11065 9694 9735 9735 9829 9870 9870 15761 15086 15166 15127 12261 12341 12302 5931 6046 5972 8746 8861 8787 16942 16250 16330 16291 5095 5210 5136 4848 4863 4852 5827 5842 5831 8931 8946 8935 9981 9995 9984 10165 10179 10168 R4 8818 8832 8821 10216 10230 10219 10240 10254 10243 Hoist speed [m/min] 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) Weight [kg] 2191 2379 2281 2315 2503 2405 2393 2581 2483 1400 12691 12715 11350 8 2240 11329 11353 11374 2800 11353 11377 1400 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 2439 2479 2527 2517 2557 2605 2240 12 32 EZDR 20 2m 6/1 11614 11638 11499 2800 11478 11502 1400 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 2605 2795 2695 2683 2873 2773 2240 18 15741 15765 12745 2800 12725 12749 1400 2240 24.7 2800 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 3135 3325 3225 16922 16946 20368444.indd/010508 117 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] max. R [kg] R1 15173 R2 14414 14494 14456 13291 13371 13333 13209 13289 13251 R3 11129 11244 11171 12356 12471 12398 12474 12589 12516 14220 13547 13627 13589 13465 13545 13507 12162 12277 12204 12330 12445 12372 19292 18383 18463 18424 14901 14981 14942 7648 7763 7689 11166 11281 11207 20730 19792 19872 19833 6457 6572 6498 6336 6351 6340 7698 7713 7702 11478 11493 11482 12676 12690 12679 12853 12867 12856 R4 11629 11643 11632 12871 12885 12874 12998 13012 13001 Hoist speed [m/min] 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) Weight [kg] 2345 2533 2435 2483 2671 2573 2573 2761 2663 1400 15152 15176 15315 6 2240 15294 15318 13892 2800 13871 13895 1400 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 2605 2793 2695 2695 2883 2785 2240 9 32 EZDR 20 3m 8/1 14199 14223 14097 2800 14076 14100 1400 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3021 3211 3111 3117 3307 3207 2240 13.5 19272 19296 15572 2800 15552 15576 1400 2240 18.5 2800 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3315 3505 3405 20710 20734 118 20368444.indd/010508 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] max. R [kg] R1 12712 R2 12128 12208 12170 10872 10952 10914 10887 10967 10929 R3 8533 8648 8575 9877 9992 9919 9892 10007 9934 11635 11169 11175 11210 11024 11030 11065 9694 9735 9735 9829 9870 9870 15761 15086 15166 15127 12261 12341 12302 5931 6046 5972 8746 8861 8787 16942 16250 16330 16291 5095 5210 5136 4848 4863 4852 5827 5842 5831 8931 8946 8935 9981 9995 9984 10165 10179 10168 R4 8818 8832 8821 10216 10230 10219 10240 10254 10243 Hoist speed [m/min] 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) Weight [kg] 2191 2379 2281 2315 2503 2405 2393 2581 2483 1400 12691 12715 11350 8 2240 11329 11353 11374 2800 11353 11377 1400 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 2439 2479 2527 2517 2557 2605 2240 12 40 EZDR 20 1Am 6/1 11614 11638 11499 2800 11478 11502 1400 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 2605 2795 2695 2683 2873 2773 2240 18 15741 15765 12745 2800 12725 12749 1400 2240 24.7 2800 0.3-3.3 (4.7) 4/0.7 0.3-5.3 (7.4) 3135 3325 3225 16922 16946 20368444.indd/010508 119 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] max. R [kg] R1 15173 R2 14414 14494 14456 13291 13371 13333 13209 13289 13251 R3 11129 11244 11171 12356 12471 12398 12474 12589 12516 14220 13547 13627 13589 13465 13545 13507 12162 12277 12204 12330 12445 12372 19292 18383 18463 18424 14901 14981 14942 7648 7763 7689 11166 11281 11207 20730 19792 19872 19833 6457 6572 6498 6336 6351 6340 7698 7713 7702 11478 11493 11482 12676 12690 12679 12853 12867 12856 R4 11629 11643 11632 12871 12885 12874 12998 13012 13001 Hoist speed [m/min] 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) Weight [kg] 2345 2533 2435 2483 2671 2573 2573 2761 2663 1400 15152 15176 15315 6 2240 15294 15318 13892 2800 13871 13895 1400 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 2605 2793 2695 2695 2883 2785 2240 9 40 EZDR 20 2m 8/1 14199 14223 14097 2800 14076 14100 1400 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3021 3211 3111 3117 3307 3207 2240 13.5 19272 19296 15572 2800 15552 15576 1400 2240 18.5 2800 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3315 3505 3405 20710 20734 120 20368444.indd/010508 42364944.eps SWL [t] Type FEM Reeving Hook path [m] LKa [mm] max. R [kg] R1 15173 R2 14414 14494 14456 13291 13371 13333 13209 13289 13251 R3 11129 11244 11171 12356 12471 12398 12474 12589 12516 14220 13547 13627 13589 13465 13545 13507 12162 12277 12204 12330 12445 12372 19292 18383 18463 18424 14901 14981 14942 7648 7763 7689 11166 11281 11207 20730 19792 19872 19833 6457 6572 6498 6336 6351 6340 7698 7713 7702 11478 11493 11482 12676 12690 12679 12853 12867 12856 R4 11629 11643 11632 12871 12885 12874 12998 13012 13001 Hoist speed [m/min] 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) Weight [kg] 2345 2533 2435 2483 2671 2573 2573 2761 2663 1400 15152 15176 15315 6 2240 15294 15318 13892 2800 13871 13895 1400 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 2605 2793 2695 2695 2883 2785 2240 9 50 EZDR 20 1Am 8/1 14199 14223 14097 2800 14076 14100 1400 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3021 3211 3111 3117 3307 3207 2240 13.5 19272 19296 15572 2800 15552 15576 1400 2240 18.5 2800 3/0.5 0.3-2.5 (3.5) 0.2-4 (5.5) 3315 3505 3405 20710 20734 20368444.indd/010508 121 FDR 3, 5, 10 foot-mounted hoist Designation / Description / Model code Hoist motor Rope drum Hoist gearbox Bottom block 42382544.eps Explanation of size designation / type assignment F DR-Pro 10 10 4/1 6 Z6/1 400 00 50 A1 Rope lead-off - position A/B - rope lead-off 1 Frequency [Hz] Electrical equipment code 1) Operating voltage [V] Hoist speed in m/min Motor type: Z = cylindrical rotor Hook path in m Reeving SWL in t Series 3; 5; 10 Demag rope hoist K = Low-headroom monorail hoist Z = Double-rail crab F = Stationary G = Basic hoist 1) Code 00 Code 01 Code 02 Code 03 Code 04 Code 05 Prepared for electrical equipment supplied by the customer. FDR with internal electrics for application on a crane. Including crane bridge housing and DSE-10R control pendant with control cable. FDR with solo electrics for application as a solo crab. Including DSE-10R control pendant with control cable. Like code 01 but control via DRC radio control system Like code 02 but control via DRC radio control system. FDR fitted with parallel “in” interface 20368444.indd/010508 Remarks 122 Example FDR 3 - 2/1 foot-mounted hoist, mounting postion A1 G 225 145 145 177 F 265 140 28,3 173 197 n Hook travel 96 C1 highest position d2 Inner edge of hook aperture C2 132 42382044.eps R L 20368444.indd/010508 See technical data sheet 203 675 44 for further details. 210 410 123 42382544.eps Type FEM SWL [t] 1 Hook path [m] 12 20 12 20 12 20 6 10 6 10 6 10 12 Hoist speed [m/min] Reeving Weight [kg] 150 185 4m 3m 1.25 12/2; 18/3; 1-25 2/1 150 185 150 185 175 A). 165 B) 205 A). 200 B) 2m DR 3 4m 1.6 2 3m 2.5 6/1; 9/1.5; 0.25-12.5 4/1 175 A). 165 B) 205 A). 200 B) 175 A). 165 B) 205 A). 200 B) 210 225 255 2m 3.2 4m 1.6 20 30 12 12/2; 18/3; 1-25 2/1 210 225 255 210 225 255 3m 2 20 30 12 2m 2.5 20 30 12 9/1.5; 11.5/1.9; 1-15.8 210 225 255 255 A). 250 B) 275 A). 270 B) 380 1Am 3.2 20 30 6 4m 3.2 10 15 6 DR 5 3m 4 10 15 6 6/1; 9/1.5; 0.25-12.5 4/1 255 A). 250 B) 275 A). 270 B) 380 255 A). 250 B) 275 A). 270 B) 380 2m 5 10 15 6 4.5/0.8; 5.8/0.9; 0.5-7.9 255 A). 250 B) 275 A). 270 B) 380 250 280 1Am 6.3 10 15 4m 1.6 9.9 17.9 9.9 17.9 9.9 17.9 9.9 9/1.5; 11.5/1.9; 1-15.8 12/2; 18/3; 1-25 3m 2 250 280 20368444.indd/010508 4/2 2m A) Mounting position A B) Mounting position B 2.5 250 280 250 280 1Am 3.2 17.9 124 Weights without rope and motor 42382544.eps Type FEM SWL [t] Hook path [m] 12 Hoist speed [m/min] Reeving Weight [kg] 360 430 480 360 4m 3.2 30 40 12 3m 4 20 30 40 12 10/1.7; 1-18; 1-25 2/1 390 430 480 360 390 430 480 360 2m 5 20 30 40 12 8/1.4; 1-9.3; 2-18.8 1Am 6.3 20 30 40 6 390 430 480 450 A). 440 B) 490 A). 480 B) 590 670 450 A). 440 B) 4m 6.3 10 15 20 6 5/0.8; 1-9; 0.5-12.5 4/1 DR 10 3m 8 10 15 20 6 490 A). 480 B) 590 670 450 A). 440 B) 490 A). 480 B) 590 670 450 A). 440 B) 2m 10 10 15 20 6 4/0.7; 0.5-4.6; 1-9.4 1Am 12.5 10 15 20 5.8 490 A). 480 B) 590 670 410 450 500 4m 3.2 11.35 25.2 5.8 10/1.7; 1-18; 1-25 4/2 410 450 500 410 450 500 3m 4 11.35 25.2 5.8 2m 5 11.35 25.2 20368444.indd/010508 5.8 1Am A) Mounting position A B) Mounting position B Weights without rope and motor 6.3 11.35 25.2 8/1.4; 1-9.3; 2-18.8 410 450 500 125 FDR 20 foot-mounted hoist Designation / Description / Model code Geared limit switch Hoist motor with gearbox Top block Foot plate Rope retaining crosshead 4/1 bottom block 42363644.eps Explanation of size designation / type assignment F DR-Pro 20 10 4/1 6 Z6/1 400 - 00 50 A1 Mounting position/rope lead-off - Mounting position A/B/C/D - Rope lead-off 1 4 Frequency [Hz] Electrical equipment code 1) Operating voltage [V] Hoist speed in m/min Motor type: Z Hook path in m Reeving SWL in t Range 20 Demag rope hoist K = Low-headroom monorail hoist Z = Double-rail crab F = Stationary = cylindrical rotor Code 01 Code 02 Code 03 Code 04 FDR with internal electrics for application on a crane Including crane bridge housing and DSE-10R control pendant with control cable. FDR with solo electrical equpment for application as a solo travelling hoist. Including DSE-10R control pendant with control cable. As for code 01 but control via a DRC radio control system. As for code 02 but control via a DRC radio control system. FDR with fitted “in” parallel interface. 126 Code 05 20368444.indd/010508 1) Code 00 Prepared for electrical equipment supplied by the customer Example: FDR 20 - 2/1 foot-mounted hoist, mounting postion A1 Hook travel highest position Inner edge of hook aperture 42362344.eps 20368444.indd/010508 See technical data sheet 203 583 44 for further details. 127 42363644.eps Type FEM SWL [t] Hook path [m] 24 Hoist speed [m/min] Reeving Weight [kg] 695 783 903 695 783 4m 6.3 36 54 24 3m 8 36 54 24 6/1; 12/2; 1-16 (22) 2/1 903 695 783 903 695 783 903 695 783 903 695 2m 10 36 54 24 1Am 12.5 36 54 12 4m 12.5 18 27 12 3m 16 18 27 12 DR 20 2m 20 18 27 12 3/0.5; 6/1; 0.5-5 (7); 0.5-8 (11) 783 4/1 903 695 783 903 695 783 903 698 786 906 698 786 1Am 25 18 27 10.8 4m 6.3 19.7 31.7 12.3 3m 8 21.2 33.2 12.3 6/1; 12/2; 1-16 (22) 4/2 906 698 786 906 698 786 906 2m 10 21.2 33.2 12.3 1Am 12.5 21.2 33.2 8 4/0.7; 0.3-3.3 (4.7); 0.3-5.3 (7.4) 695 A). 698 B) 6/1 783 A). 786 B) 903 A). 906 B) 1045 A). 1048 B) 20368444.indd/010508 4m 20 12 18 24.7 A) Mounting position A 128 B) Mounting position B 42363644.eps Type FEM SWL [t] Hook path [m] 8 Hoist speed [m/min] Reeving Weight [kg] 695 A). 698 B) 783 A). 786 B) 903 A). 906 B) 1045 A). 1048 B) 3m 25 12 18 24.7 8 4/0.7; 0.3-3.3 (4.7); 0.3-5.3 (7.4) 695 A). 698 B) 6/1 783 A). 786 B) 903 A). 906 B) 1045 A). 1048 B) 695 A). 698 B) 783 A). 786 B) 903 A). 906 B) 1045 A). 1048 B) 695 A). 698 B) 783 A). 786 B) 903 A). 906 B) 1045 A). 1048 B) 695 A). 698 B) 783 A). 786 B) 2m 32 12 18 24.7 8 1Am 40 12 18 24.7 6 4m 25 9 13.5 18.5 6 3m 32 9 13.5 18.5 6 3/0.5; 0.3-2.5 (3.5); 0.2-4 (5.5) 903 A). 906 B) 8/1 1045 A). 1048 B) 695 A). 698 B) 783 A). 786 B) 903 A). 906 B) 1045 A). 1048 B) 695 A). 698 B) 783 A). 786 B) 903 A). 906 B) 1045 A). 1048 B) 698 768 906 1048 698 768 DR 20 2m 40 9 13.5 18.5 6 1Am 50 9 13.5 18.5 5.9 4m 12.5 10.3 16.3 23.4 5.9 3m 16 10.3 16.3 23.4 5.9 3/0.5; 6/1; 0.5-5 (7); 0.5-8 (11) 906 8/2 1048 698 768 906 1048 698 768 906 1048 2m 20 10.3 16.3 23.4 20368444.indd/010508 5.9 1Am A) Mounting position A B) Mounting position B 25 10.3 16.3 23.4 129 130 20368444.indd/010508 DFW-L-L crane travel unit e.g. for single-girder overhead travelling crane type ELKE eKt brad Travel unit weight depending on motor type 42390844.eps Wheel diameter d Gearbox (shaft diameter) A10 (W=30) bwheel 47 60 eKt W1 Weight [kg] 100 112 1750 120 20368444.indd/010508 131 DFW-L-E crane travel unit e.g. for single-girder overhead travelling crane type EKKE eKt Ax d 42389744.eps Side view bwheel 42391344.eps 132 20368444.indd/010508 Wheel diameter d Gearbox (shaft diameter) bwheel eKt 2000 2500 2000 2500 2000 Ax Weight [kg] 113 47 112 A10, A20 (W=30) 60 280 153 113 153 152 202 47 A10 (W=30) A20 (W=35) 60 125 47 A30 (W=35) 60 2500 3150 2000 2500 3150 2000 2500 3150 2000 2500 3150 2000 280 500 280 500 280 500 280 500 280 500 280 500 280 280 280 269 152 202 269 152 202 269 152 202 269 195 257 341 195 257 341 195 257 341 195 257 341 195 257 341 195 257 341 300 380 462 586 47 2500 3150 2000 A20 (W=35) 60 2500 3150 2000 65 160 47 2500 3150 2000 2500 3150 2000 A30, A40 (W=45) 60 2500 3150 2000 65 2500 3150 2000 200 A30 (W=45) A40 (W=50) 65 2500 3150 4000 500 20368444.indd/010508 133 DFW-L-Z crane travel unit e.g. for double-girder travelling crane type ZKKE eKt Ax d 42389944.eps Side view bwheel 42391344.eps 134 20368444.indd/010508 Wheel diameter d Gearbox (shaft diameter) bwheel eKt 2500 3150 2500 3150 2500 3150 2500 Ax 280 500 280 500 280 500 280 500 350 280 500 650 280 500 650 280 500 650 280 500 650 800 280 500 650 800 280 500 650 800 280 500 650 800 650 800 280 500 650 800 650 800 Weight [kg] 212 280 212 280 212 280 293 357 450 437 536 630 437 536 630 437 536 630 660 784 907 936 1110 660 784 907 936 1110 660 784 907 936 1110 1115 1189 1329 47 A20 (W=35) A30, A40 (W=45) 160 60 65 200 A30 (W=45) A40, A50 (W=50) 65 3150 4000 2500 52 3150 4000 2500 250 A40 (W=50) A50, A60 (W=65) 65 3150 4000 2500 75 3150 4000 2500 3150 80 4000 4200 5000 2500 315 A50 (W=65) A60, A70 (W=75) 3150 90 4000 4200 5000 2500 3150 110 4000 4200 5000 3150 4000 90 4500 5000 400 A60 (W=75) A70, A80 (W=90) 3150 4000 110 4500 1416 1115 1189 1329 5000 1416 20368444.indd/010508 135 DFW-L-T crane travel unit e.g. for double-girder travelling crane type ZKKE eKt d Ax Ax 42389844.eps Side view bwheel 42391344.eps 136 20368444.indd/010508 Wheel diameter d Gearbox (shaft diameter) bwheel 52 55 65 75 52 eKt Ax Weight [kg] 500 250 A40 (W=50) A50, A60 (W=65) 55 65 75 52 55 65 75 65 75 80 90 65 75 80 90 65 1750 650 1040 650 1600 650 1280 1600 500 1280 315 A50 (W=65) A60, A70 (W=75) 75 80 90 65 75 80 90 65 75 80 90 2000 500 1450 2000 650 1450 2000 800 1450 20368444.indd/010508 137 KTD-E crane travel unit e.g. for single-girder suspension crane type EDKE L2 e Kt d h2 DPZ 70/100 R2 R1 l ekt 42390044.eps Wheel diameter [mm] eKt [mm] 1700 lekt [mm] 2060 2540 2600 2110 2170 2540 2600 2240 2300 3050 DPZ [mm] Buffer length [mm] 66 100 66 100 66 100 66 100 L2 [mm] 1928 2408 2400 1978 1970 2408 2400 2108 2100 2850 R1 [mm] R2 [mm] 180 h2 [mm] h4 [mm] 143 80 70 100 70 100 70 100 70 100 2200 145 170 77 h4 Weight [kg] 27 90 1700 205 168 170 91 41 149 115 2200 1700 2500 220 300 275 85 223 35 262 112 125 138 20368444.indd/010508 Dimension example Crane girder HE-A / connection to crane travel unit HE-B HE-B 140 W2 ØD H13 ±0,2 Bore hole M16 M20 dia. DH13 [mm] 17 21 42759044.eps Crane girder HE-A 320 340 360 400 450 500 550 H [mm] 310 330 350 390 440 490 540 W [mm] Crane travel unit HE-B 100 120 140 W Crane girder HE-A 320 ±0,2 W2 [mm] 66 120 160 180 200 220 240 80 120 20368444.indd/010508 139 Modular wheel block system The patented modular wheel block system is an optimum combination of drives and rail-guided travel units. The wheel block system is used to carry, guide and drive loads. All fittings feature connection arrangements which have been proven over decades. DRS wheel block MA torque bracket MW torque bracket AME offset geared motors WUE angular geared motors Single Drive Single Drive Central drive Central drive Connection variants Top connection Side Pin Pin connection connection connection end alignable carriage Hub variants Travel wheel variants Guide rollers/fittings Hub Internal gear Travel wheels Internal gear A B C D E F 41803944.eps For an explanation of the travel wheel materials see Technical data Demag DRS wheel block system 203 352 44, chapter 1.7 140 20368444.indd/010508 A B C D E F GGG with flange on both sides GGG without flange without flange, polyamide, with larger diameter GGG with flange on one side GGG without flange, with larger diameter without flange, Hydropur, with larger diameter Buffers Type code (example) for basic wheel blocks DRS 112 A30 A 47 K H A10 Prepared for fitting the torque backet to the gearbox: A Offset gearb. 10/20/30/40/50/60 W Angular gearb. 10/20/30/40/50/ 60/70 Indicate X: without considering the gearbox Guide roller arrangements, prepared for: H Horizontal guide rollers, standard, indicate X: no guide rollers Connection variants, prepared for: K Top connection W Side connection B Alignable pin connectio BK Pin connection for end carriage, indicate X: no connection variant Travel wheel tread: for variants A and D for variants B, C, E, F: indicate Travel wheel types A B C D E F S GGG with flange on both sides GGG without flange without flange, polyamide, with larger diameter GGG with flange on one side GGG without flange, with larger diameter without flange, Hydropur, with larger diameter Special travel wheel Basic type NA A30/A35/A45/A50/A65 MA30/MA35/ MA45/MA50/MA65 Non-driven wheel block Driven wheel block, for torque bracket fitting and indication of the shaft profile diameter Wheel block also driven and indication of the shaft profile diameter 20368444.indd/010508 Wheel block size Demag-Wheel block system 141 Demag DRS wheel block system Selection 2.1 Load spectra L1 Small partial load Small dead load Operating time Light (k ≤ 0.5): Drive mechanisms or parts thereof usually subject to very small loads and in exceptional cases only to maximum loads. SWL L2 Heavy partial load Medium partial load Medium dead load SWL Medium (0.5 < k ≤ 0.63): Groups of mechanisms or parts thereof which are usually subject to small loads but rather often to maximum loads. Operating time L3 Heavy dead load SWL Heavy (0.63 < k ≤ 0.8): Groups of mechanisms or parts thereof which are usually subject to medium loads but often to maximum loads. Operating time L4 Very heavy dead load Very heavy (0.8 < k ≤ 1): Groups of mechanisms or parts thereof which are usually subject to maximum or almost maximum loads. SWL Operating time Average operating time per day in hours Load spectrum Light Medium Heavy Very heavy k ≤ 0.50 k ≤ 0.63 k ≤ 0.80 k≤1 ≤ 0.25 1Bm ≤ 0.5 1Bm 1Am ≤1 1Bm 1Am 2m ≤2 1Bm 1Am 2m 3m ≤4 1Am 2m 3m 4m ≤8 2m 3m 4m 5m ≤ 16 3m 4m 5m > 16 40 5m - 2.2 Selection of the wheel block size Quick selection of wheel block sizes depending on moving masses according to groups of mechanisms and travel speed. The selection is based on the maximum useful rail head width of flat rails. Group of mechanism/load group FEM ISO 3m M6 2m M5 01440 01560 01680 01810 1 Am M4 01810 01970 02120 02280 1 Bm M3 02280 02480 02670 02750 112 Travel speed in m/min 12.5 16 20 25 31.5 40 50 63 80 100 125 160 Mass in kg 01140 01240 01340 01440 142 20368444.indd/010508 Group of mechanism/load group FEM ISO 3m M6 01240 01340 01440 01580 01710 01840 01990 02150 02320 02500 02900 03150 03390 03650 03950 04350 04720 05080 05480 05930 06340 06450 2m M5 01560 01680 01810 01990 02090 02320 02500 02710 02930 03150 03650 03960 04230 04520 04850 04900 05290 05650 06040 06490 06960 07200 08290 08860 09520 10200 11720 12920 13240 13540 13850 14310 15340 19390 19880 20320 20980 24792 25411 26225 28041 1 Am M4 01970 02120 02280 02500 02720 02930 03150 03420 03690 03970 04520 04870 05210 05570 05980 06040 06510 06960 07440 07990 08570 08860 10200 10910 11720 12550 14430 13850 14350 15340 16410 17620 18890 20980 22590 24150 25830 28041 30197 32287 34523 1 Bm M3 02480 02670 02750 03150 03420 03690 03970 04300 04650 05000 05560 06000 06410 06850 07000 07440 08010 08570 09160 09840 10000 10910 12560 13430 14430 15470 16000 16410 17670 18890 20200 21700 22000 25830 27810 29740 30000 34523 37176 39750 40000 500 400 315 250 200 160 125 12,5 16 20 25 Travel speed in m/min 31,5 40 50 63 80 100 125 160 Mass in kg 06730 07200 07730 08290 09520 12050 12360 12640 12920 13230 13540 17480 18540 18960 19390 21668 23120 24244 24792 20368444.indd/010508 For detailed information on the groups of mechanism 1Am, 2m, ...., 5m, please refer to the tables indicating the admissible wheel load for linear contact (section 2.6.5., Technical data Demag DRS wheel block system 203 352 44). 143 Demag DRS wheel block, data and dimensions Data and dimensions DRS 112 – 200 DRS 112-160 DRS 200 DRS 112/125 M12x12 deep DRS 160 M16x14 deep (Only if wheel block is prepared for fitting guide rollers.) DRS 200 M16x14 deep (Only if wheel block is prepared for fitting guide rollers.) A MA NA . Travel wheel types A B c4 c4 C D E F 144 42064744.eps 20368444.indd/010508 DRS wheel block dimensions Wheel block DRS Size 112 125 160 200 Involute splining DIN 5480 D N 30 N 30 N 35 N 35 N 45 N 45 N 50 190 220 275 340 145 170 220 275 45 55 55 65 +4 –7 +4 –7 +3 –5 +3 –5 1) Dimensions in mm a1 a2 a4 a5 ± 0.02 145 175 220 275 a6 ± 0.1 145 175 220 275 a7 ± 0.1 30 20 25 35 a8 ± 0.02 40 40 55 75 40 50 54 62 a9 a10a1 1 30 37 47.5 64 24 37.5 20 40 a11 Wheel block DRS Size 112 125 160 200 160 184 – – 40 50 – – 28 24 – – 15 18 – – – – – 56 a13 a14 a15 a16 a24 b1 max. 60 60 65 67 Dimensions in mm b1 2) b2 b3 c1 c2 c3 d1 – 0.2 d2 62 62 67 75 80 80 89 101 36 33 33 36 96 98 110 130 51 52 59 69 70.5 73 84 93.3 112 125 160 200 132 150 188 230 Wheel block DRS Size 112 125 160 200 d3 – 0.2 126 145 183 226 130 140 180 225 M12 M12 M16 M16 M12 M12 M12 M12 10.5 13 17 20 d4 d5 d6 d8 Dimensions in mm d9 F8 18.5 21 30 35 4.9x8.5 deep 4.8x5 deep – – M8 M8 M10 M10 131 147.5 187 238 47 53.5 70 90 80 100 100 100 10 10 12 18 d10 d11 h1 h2 h3 s Wheel block DRS Size 112 125 160 200 20368444.indd/010508 max. wheel load in kg Travel wheel variants A 7.4 9.9 18.3 35.7 B 6.6 8.7 16.1 32.5 C 5.3 6.3 17 23.6 D 7.1 9.3 17.2 34.1 E 8.1 11.5 20.1 41.6 F 7.8 8.4 15.1 29.2 1) Note: Note drive combinations in the Technical data Demag DRS wheel block system 203 352 44, section 2.3! 2) Hardened treads and flanges, flanges without wear indicator 145 Data and dimensions DRS 250 – 500 A/MA x NA . Travel wheel types A B D E 146 42064644.eps 20368444.indd/010508 Wheel block DRS Size 250 315 400 500 Involute splining DIN 5480 D N 50 N 65 N 65 N 75 N 75 N 90 N90 N110 385 470 580 700 a1 a2 ± 0.2 290 360 440 620 a3 ± 0.2 140 180 210 480 a4 ± 0.2 80 100 120 125 Dimensions in mm a5 ± 0.04 310 370 450 580 a6 ± 0.04 310 370 450 580 a7 ± 0.02 50 70 95 110 a8 ± 0.02 80 80 130 160 a13 ± 0.41 326 405 501 600 a14 ± 0.21 70 80 100 110 Wheel block DRS Size 250 315 400 500 a15 ± 0.2 40 50 55 65 b1 max. 77 90 110 110 b1 1) Dimensions in mm b2 b3 c1 d1 – 0.2 110 130 155 170 117.5 147 172 195 150 180 210 240 250 315 400 500 282 350 440 545 d2 d3 – 0.2 270 340 440 545 8 x M16 8xM16 8xM20 8xM20 M12 M12 M12 M12 – M20 M20 M20 34 F8 40 F8 31 H13 31 H13 d5 d6 d7 d8 80 96 - Wheel block DRS Size 250 315 400 500 d9 F8 40 50 65 70 M16 20 deep M20 20 deep M24 20 deep M2425 deep 281 349.5 440 566 d10 h1 Dimensions in mm h2 h3 h4 s min 89 114 144 183 100 100 100 100 – 130 130 130 17.5 20 22.5 30 16.3 16.5 19 22.5 x1 A 63 121 214 373 max. wheel load in kg Travel wheel variants B 57 115 196 351 D 58 118 205 362 E 65 127 232 397 20368444.indd/010508 1) Hardened treads and flanges, flanges without wear indicator 147 Top connection Pin connection Side connection End connection Connection variants An important feature of Demag wheel blocks are the prepared mounting surfaces which facilitate virtually any connection arrangement – ranging from top and end connection arrangements with bolted and welded connection elements, to side and pin connection arrangements for installation in hollow sections and cross beams. Top, end and pin connection arrangements make it possible to move and align the wheel blocks laterally even after they have been fitted. Management and Senior Staff Tailored solutions are also available for guiding wheel blocks. Flange-guided travel wheels, wheels with prismshaped or concave treads for round cross section rails provide for exact vertical and horizontal guide arrangements. If strong horizontal forces have to be reliably absorbed, infinitely adjustable guide rollers with a positive connection should be used. Dimensions (DRS with spheroidal graphite cast iron wheel with two flanges) Wheel block DRS Size DRS 112 DRS 125 DRS 160 DRS 200 DRS 250 DRS 315 DRS 400 DRS 500 max. SWL kg 2750 5000 7000 10000 16000 22000 30000 40000 Travel wheel Dia. mm 112 125 160 200 250 315 400 500 Weight kg 7.3 9.9 18.3 35.7 62 117 201 352 a1 190 220 275 340 385 470 580 700 Dimensions in mm b1 47 60 65 65 75 90 110 110 b2 80 80 89 101 110 130 155 170 c1 96 98 110 130 150 180 210 240 h1 131 147.5 187 238 281 349.5 440 566 42064644.eps Options and accessories Horizontal guide roller arrangements as well as buffers are available in various sizes and designs. 148 20368444.indd/010508 Offset geared motors: 130 to 11500 Nm Gearbox size Output torque Nm Transmission ratio range i 8.32 – 52.5 6.21 – 124 3.85 – 156 3.69 – 256 8.69 – 218 8.91 – 297 9.23 –267 9.89 – 281 10.2 – 274 A10 A20 A30 A40 A50 A60 A70 A80 A90 130 205 370 660 1150 2100 3700 6600 11500 20368444.indd/010508 149 Offset geared motors Housing designs AUH 20 - AUH 90 Universal design AGV 30 - AGV 90 Foot-mounted design AFV 20 - AFV 90 Flange-mounted design AME 10 - AME 40 Torque bracket design ADK 40 - ADK 80 20368444.indd/010508 Torque bracket design 150 41670644.eps Gearbox type designation Type designation Model code Explanation of the model code Transmission ratio Terminal box position Output shaft code Model code A U H 40 D D - B14.0 - 40 - 1 - 22.7 Input type D Direct input L Light coupling S Heavy coupling Number of stages D 2-stage T 3-stage Sizes 10, 20, 30, 40, 50, 60, 70, 80, 90 Output shaft V E Solid shaft with key Splined solid shaft H Hollow shaft with key K Splined hollow shaft B Hollow shaft with shrink disk (motor side) Housing design U G F M D Universal design (AU20 – AU90) Foot-mounted design(AG30 – AG90) Flange-mounted design(AF20 – AF90) Torque bracket design (with integrated torque gear rim; AM10 – AM40) Torque bracket design (centering device for flange-mounted torque bracket; AD40 – AD 80) 20368444.indd/010508 Gearbox type A offset gearboxes 151 Motor and brake type designation Brake size ZBA: B003, B007, B020, B050, B140, B280, B680 ZBF: B003, B020, B050, B140 Z B A 100 A 4 No. of poles 2, 4, 6, 8, 8/2, 12/2, 12/4 B050 Rating class A, AL, B, C Size ZBA/ZNA: ZBF: KBA: KBF: 63, 71, 80, 90, 100, 112, 132, 160, 180, 200, 225 63, 71, 80, 90, 100, 112, 132 71, 80, 90, 100, 112, 125, 140, 160, 180, 200, 225 71, 80, 90, 100, 112, 125, 140 Application code A Motor for general applications F Motor for travel applications Motor design B Motor with brake (ZB, KB) N Motor without brake (ZN) Motor type Z Cylindrical rotor motor K Conical rotor motor with brake (without indication of the brake size) Code example AUH 40 DD-B14.0-40-1-22.7 ZBA 100 A4 B050 152 41605246.eps 20368444.indd/010508 Selection table (direct input) offset geared motors, overview Motor A 10DD A 20DD A 20TD Z.A 63A ZBF 12.2 - 52.5 – 8.32 - 52.5 – 63B 8.32 - 52.5 – 8.32 - 52.5 71A ZBF – 8.32 - 52.5 – 71B 8.32 - 52.5 – 8.32 - 52.5 80A ZBF – 8.32 - 52.5 – 80B 8.32 - 35 – 8.32 - 52.5 – – 90B ZBF – 20.1 - 28 31.7 - 123 13.9 - 28 31.7 - 123 9.95 - 28 31.7 - 123 6.87 - 28 31.7 - 123 9.52 - 28 31.7 - 123 6.21 - 28 31.7 - 123 6.21 - 28 31.7 - 123 6.21 - 28 31.7 - 123 6.21 - 28 31.7 - 61.4 6.21 - 28 31.7 - 98 6.21 - 28 – 6.21 - 28 – 6.21 - 20.1 – 6.21 - 28 – 6.21 - 28 – A 30DD A 30TD 39.4 - 71.9 82.4 - 156 25.3 - 71.9 82.4 - 156 19.9 - 71.9 82.4 - 156 14.8 - 71.9 82.4 - 156 18.1 - 71.9 82.4 - 156 8.99 - 71.9 82.4 - 156 7.78 - 71.9 82.4 - 156 11.6 - 71.9 82.4 - 156 7.78 - 71.9 82.4 - 109 7.78 - 71.9 82.4 - 156 7.78 - 71.9 82.4 - 99.8 5.8 - 71.9 82.4 - 99.8 7.78 - 39.4 – 3.85 - 71.9 82.4 - 86.4 7.78 - 62.2 – Possible transmission ratio for gearbox size A 40DD A 40TD – 73.8 - 256 49.0 - 61.6 73.8 - 256 36.1 - 61.6 73.8 - 256 25.1 - 61.6 73.8 - 256 36.1 - 61.6 73.8 - 256 14.9 - 61.6 73.8 - 256 8.78 - 61.6 73.8 - 256 22.7 - 61.6 73.8 - 256 8.78 - 61.6 73.8 - 203 8.78 - 61.6 73.8 - 256 8.78 - 61.6 73.8 - 184 7.99 - 61.6 73.8 - 256 8.78 - 61.6 – 4.15 - 61.6 73.8 - 166 8.78 - 61.6 73.8 - 115 A 50DD A 50TD – A 60DD A 60TD – A 70DD A 70TD – A 80DD A 80TD – A 90DD A 90TD – – – – – – Z.A – – – – – Z.A – – – – – – – – – – Z.A – 19.9 - 71.6 78 - 218 46.7 - 71.6 78 - 218 13.9 - 71.6 78 - 218 10.7 - 71.6 78 - 218 8.69 - 71.6 78 - 218 26.6 - 71.6 78 - 218 8.69 - 71.6 78 - 112 17.8 - 71.6 78 - 218 8.69 - 71.6 78 - 195 – 39.2 - 67.9 77.2 - 297 – 89.9 - 297 24.2 - 67.9 77.2 - 297 19.5 - 67.9 77.2 - 297 12.9 - 67.9 77.2 - 297 48.8 - 67.9 77.2 - 297 14.7 - 67.9 77.2 - 221 35.6 - 67.9 77.2 - 297 8.91 - 67.9 77.2 - 297 – 68.1 - 68.1 146 - 267 – 146 - 267 44.1 - 68.1 146 - 267 30.9 - 68.1 146 - 267 24.8 - 68.1 78.9 - 267 – 88.5 - 267 24.8 - 68.1 78.9 - 267 61.3 - 68.1 78.9 - 267 11.9 - 68.1 78.9 - 267 – – 198 - 281 – 253 - 281 – 198 - 281 57.2 - 68.9 198 - 281 39.8 - 68.9 80.3 - 281 – 154 - 281 44.1 - 68.9 80.3 - 281 – 103 - 281 22.2 - 68.9 80.3 - 281 – Z.A – – Z.A – Z.A 90A – 69.7 - 69.7 76.3 - 274 – 274 54.8 - 69.7 76.3 - 274 – 197 - 274 39.3 - 69.7 76.3 - 274 Z.A Z.A 100A(L) ZBF – – Z.A 100B – The table lists the possible transmission ratio ranges for the motor/gearbox combination for direct drive input. Since the outputs and numbers of poles of the motors are not taken into consideration here, the combination selected must be checked by means of the associated duty factor. The duty factor must not be less than 0.9 and should not exceed 15. 20368444.indd/010508 153 Motor A 10DD A 20DD A 20TD Z.A 112A ZBF – – – – A 30DD A 30TD 7.78 - 39.4 – 3.85 - 45.5 – 7.78 - 18.1 – 3.85 - 39.4 – 7.78 - 12.8 – 3.85 - 31.3 – 7.78 - 23 – – Possible transmission ratio for gearbox size A 40DD A 40TD 8.78 - 61.6 – 3.69 - 61.6 73.8 - 101 8.78 - 31.1 – 3.69 - 61.6 73.8 8.78 - 22.7 – 3.69 - 55.7 – 8.78 - 44.3 – – A 50DD A 50TD 8.69 - 71.6 78 - 112 12.0 - 71.6 78 - 195 8.69 - 63.9 – 8.69 - 71.6 78 - 127 8.69 - 50.3 – 8.69 - 71.6 78 - 99.6 8.69 - 71.6 – 8.69 - 56.4 – 8.69 - 12 – 8.69 - 36.7 – – A 60DD A 60TD 8.91 - 67.9 77.2 - 221 21.8 - 67.9 77.2 - 297 8.91 - 67.9 77.2 - 107 14.7 - 67.9 77.2 - 221 8.91 - 67.9 77.2 - 89.9 9.98 - 67.9 77.2 - 177 8.91 - 67.9 77.2 - 156 8.91 - 67.9 77.2 - 107 8.91 - 21.8 – 8.91 - 67.9 – – A 70DD A 70TD 9.23 - 68.1 78.9 - 267 39.7 - 68.1 78.9 - 267 9.23 - 68.1 78.9 - 215 24.8 - 68.1 78.9 - 267 9.23 - 68.1 78.9 - 162 21.5 - 68.1 78.9 - 267 9.23 - 68.1 78.9 - 267 9.23 - 68.1 78.9 - 193 9.23 - 39.7 – 9.23 - 68.1 78.9 - 115 – A 80DD A 80TD 17.6 - 68.9 80.3 - 281 68.9 80.3 - 281 15.8 - 68.9 80.3 - 281 44.1 - 68.9 80.3 - 281 9.89 - 68.9 80.3 - 281 36.0 - 68.9 80.3 - 281 9.89 - 68.9 80.3 - 281 9.89 - 68.9 80.3 - 281 9.89 - 68.9 – 9.89 - 68.9 80.3 - 198 9.89 - 44.1 – 9.89 - 39.8 – 9.89 - 32.4 – 9.89 - 27.9 – 9.89 - 25.1 – A 90DD A 90TD 30.8 - 69.7 76.3 - 274 – 121 - 274 27.4 - 69.7 76.3 - 274 – 76.3 - 274 15.7 - 69.7 76.3 - 274 62.8 - 69.7 76.3 - 274 12.9 - 69.7 76.3 - 274 11.3 - 69.7 76.3 - 274 10.2 - 69.7 76.3 - 121 10.2 - 69.7 76.3 - 274 10.2 - 69.7 76.3 - 84.8 10.2 - 69.7 – 10.2 - 54.8 – 10.2 - 49.4 – 10.2 - 43.6 – Z.A 132A(L) ZBF – – – – Z.A 132B ZBF – – – – Z.A 132C – – Z.A 160A(L) – – Z.A 160B – – – – Z.A 180A – – – – Z.A 180B – – – – Z.A 200A – – – – – – – Z.A 200B – – – – – – – Z.A 225A(L) – – – – – – – Z.A 225B – – – – – – – The table lists the possible transmission ratio ranges for the motor/gearbox combination for direct drive input. Since the outputs and numbers of poles of the motors are not taken into consideration here, the combination selected must be checked by means of the associated duty factor. The duty factor must not be less than 0.9 and should not exceed 15. 154 20368444.indd/010508 Standard voltages are 220-230 / 380-400 V 50 Hz or 290 / 500 V 50 Hz. 4-pole Z.A motors 100 % CDF Type PN kW nn rpm MN Nm IN A cos φn eff Class η¾ % IA/IN MA/MN MK/MN JMot kgm2 x 10-3 ZNA 77.3 76.8 80 79 82.7 82.4 83.5 83 85 85.3 89.6 88.9 87.6 87.4 86.5 86 89 88.7 90.3 90 87.5 87 92.5 92.2 91.7 91.5 93 92.7 93.5 92.8 2.6 2.8 2.7 4.5 3.8 4.7 5.7 5.3 5.3 7.1 7.1 6.6 7 6.7 6.9 5.9 7.4 7.5 6.7 6.6 2.75 2.69 3.02 2.97 2.69 3.35 2.75 2.75 2.58 3.1 3.19 2.64 2.64 3.19 3.57 3.4 3.08 3.4 3.8 3.6 2.8 2.86 3 2.97 2.97 3.52 3.19 3.19 3.08 3.3 3.19 2.64 3.08 3.19 3.35 3.13 2.91 3.08 2.75 3.63 0.45 0.45 0.55 1.43 1.43 1.92 4.6 5.75 5.75 23.37 34.65 34.65 34.65 68 68 68 221 287 480 480 ZBA 0.49 0.51 0.61 1.49 1.56 2.05 4.73 6.21 6.21 23.83 36.65 36.65 36.65 70 75 75 228 308 501 501 1) 13000 10000 8000 7800 9400 9400 5000 5400 5300 2000 2200 1100 1300 Z0 h-1 2) 13000 12000 10000 11200 13500 13500 7200 7800 7600 2900 3200 1600 1900 1200 1000 1000 800 600 550 400 Brake Nm Type B003 B007 B007 B007 B020 B020 B020 B050 B050 B050 B140 B140 B140 B140 B280 B280 B280 B680 B680 B680 MBStd 2.5 3.4 5.1 7.6 10 16 20 33 39 50 70 94 105 140 185 280 280 340 450 530 Weight kg 3) ZNA 6.7 6.8 7.8 12 12 15 21 23 23 50 64 64 65 150 150 151 207 277 360 360 ZBA 8.4 9.5 11 16 17 20 26 32 32 60 80 80 81 162 170 171 225 316 400 400 Z.A. 63 B4 Z.A. 71 A4 Z.A. 71 B4 Z.A. 80 A4 Z.A. 80 B4 Z.A. 90 A4 Z.A. 90 B4 Z.A. 100 AL4 Z.A. 100 B4 Z.A. 112 A4 Z.A. 132 AL4 Z.A. 132 B4 Z.A. 132 C4 Z.A. 160 AL4 Z.A. 160 B4 Z.A. 180 A4 Z.A. 180 B4 Z.A. 200 A4 Z.A. 225 AL4 Z.A. 225 B4 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9.5 11 15 18.5 22 30 37 45 1390 1385 1375 1420 1410 1400 1430 1415 1400 1440 1455 1435 1440 1450 1450 1440 1470 1470 1470 1470 1.25 1.7 2.6 3.7 5.1 7.5 10 14.8 20.5 26.5 36 50 63 72 99 123 143 195 240 290 0.91 1.2 1.8 1.95 2.7 3.3 3.9 5.1 7 8.6 11.4 15.2 19.5 22 31 40.5 43.5 58 69.5 84 0.57 0.55 0.54 0.68 0.62 0.74 0.76 0.8 0.81 0.83 0.83 0.85 0.84 0.84 0.83 0.82 0.84 0.86 0.87 0.87 eff2 eff2 eff2 eff2 eff2 eff2 eff2 eff3 eff2 eff2 eff3 eff2 eff2 eff2 eff2 Cannot be used for lifting drives with mains operation 20368444.indd/010508 1) Operation with brake rectifier without high-speed excitation 2) Operation with brake rectifier with high-speed excitation 3) Weight for B14 model 155 Acronyms used B BGV D DC DFW-L-L DFW-L-E DFW-L-T DFW-L-Z DPZ DR DRC DRS E EDKE EKDR EKKE ELKE EU 11 EUDC EZDR F FDR FEM Foot-mounted Demag rope hoist Fédération Européenne de la Manutention (calculation basis for serial hoists, classification of groups of mechanisms) Single-girder suspension crane, electric travelling rope hoist Electric travel unit for Demag rope hoist Single-girder overhead travelling crane, with box section girders and electric monorail hoist Single-girder overhead travelling crane with electric travelling hoist Electric travel unit travelling on the bottom flange up to 1100 kg Demag chain hoist travelling on the bottom flange Double-rail crab Demag rope hoist Demag chain hoist Demag travel unit overhead travelling crane,light Demag travel unit overhead travelling crane, single-girder Demag travel unit - overhead travelling crane - tandem Demag travel unit double-girder overhead travelling crane Demag cellular foam buffer Demag rope hoist Demag radio control Demag wheel block system Regulations of the Industrial Employers‘ Mutual Insurance Association H Hoist speed Hoist speed K KTD-E M max. min. O O.K. S Stk. U U.K. UVV Z ZKKE 156 Double-girder overhead travelling crane, box-type girder, with electric travelling rope hoist Lower edge 20368444.indd/010508 Travel unit for suspension cranes, single-girder connection maximum minimum Upper edge Obstruction Accident prevention regulations 20368444.indd/010508 157 158 Notes 20368444.indd/010508 20368444.indd/010508 Notes 159 Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, 58286 Wetter / Germany Subject to change. Not liable for errors or omissions. Printed in Germany Demag Cranes & Components GmbH Cranes P.O. Box 67 • 58286 Wetter / Germany Telephone +49 (0) 2335 92-7919 Telefax +49 (0) 2335 92-2406 E-mail
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