DEPARTMENT OF MECHANICAL ENGINEERING AND MECHANICS COLLEGE OF ENGINEERING DREXEL UNIVERSITY COURSE : INSTRUCTOR: OFFICE HOUR: COURSE INFORMATION MEM 437 & 687/501, MANUFACTURING PROCESSES I Tuesday, 6:00-8:50 PM, Spring, 2010-2011 DR. JACK G. ZHOU (TEL: 215-895-1480) TUESDAY 2:00 TO 4:00 PM, RM. 4-170E TEACHING ASST.: Steve Leist, Office hours: Tuesday 3:30-5:30 PM, and by appointment, at Rm: 170 AEL ; E-mail :
[email protected], Phone: 215-895-6821 Course Description: This course will introduce basic manufacturing process technology and the mechanical properties of metals and plastics. The course is a combined lecture and laboratory teaching. The course will cover Dimensional and Geometry Tolerancing, Surface Finishing, Manufacturing Product Quality Assurance; Metal casting; Metal Cutting Processes and Machine Tools of Turning and Milling, CNC programming and machining; Manufacturing Processes of Polymers and Reinforced Plastics, and Injection Molding. Three hands-on laboratory sections are designed for this class, they are: machine shop practice and lathe and milling machine operations, CNC programming and operation, and injection molding process and simulation. Text Book: “Manufacturing Processes for Engineering Materials,” Fifth Edition, Serope Kalpakjian and Steven Schmid, Prentice Hall, 2008, ISBN: 0-13-227271-7 Reference Book: “Fundamentals of Modern Manufacturing,” Second Edition, Mikell Groover, John Wiley & Sons, 2003 Grading System: Homework** Lab Project Mid-term Exam Total Score 40% 40% 20% 100% **: One day delay of home work will cause 20% deduction of the score Syllabus MEM 437/501; MEM 687/501, Spring 2010-11, Instructor: Dr. Jack Zhou WEEK 1 TOPICS CHAPTER Chap.1, Sec. 1-11 Chap.2, Sec. 1-6 HW Chap.2 1-3, 47-49, 51, Gd. 59-61 Extra HW Extra HW Extra HW 1,2,9,26,27, 59,60,70,73, 88, 96. Gd.69 Introduction to Manufacturing Processes Mechanical Behavior of materials in manufacturing 2 3 4 Surface Finishing and Quality Control Dimensional and Geometry Tolerancing Machine Shop Practice and LAB Metal Casting Processes Chap.4, Sec. 1-3, notes & web Chap.4, Sec.6&7, notes & web Chap.5, Sec. 1-4, 7-10, &12 5 6 CNC Programming and Machining I CNC Programming and Machining II CNC Machining LAB Mid-Term Exam Chap.14, Sec. 1-4, notes & web Extra HW Chap.14, Sec. 1-4, notes & web CNC Lab Covers Chap. 1, 2, 4, 5 Chap.8, Sec. 1-3, 9&10 Chap.8, Sec. 1-3, 9&10 Extra HW 107,108,116 126,129,130, Gd. 136 Chap 10. 1, 2, 8, 10, 11, 17, 18 Chap 10. 21, 22, 79, 84, 85 7 8 Material Removal Processes: Mechanics of Metal Cutting Cutting Processes and Machine ToolsMilling & Turning 9 Introduction of Processing of Polymers and Chap 10, Reinforced Plastics: Sec. 1 to 8 Injection Molding Machining and LAB Handout and Web 10 11 Forming, Shaping of Plastics Final Chap 10, Sec. 9-11 & 13 All the chapters covered Gd: Extra HW for graduate students