M14030_R3 - MA-RG Series Manual.pdf

R3 M14030 MA-RG Series Installation, Operation, and Maintenance Manual Helical-Bevel Gear Mud Agitator P.O. Box 2327 Conroe, TX 77305-2327 2800 N. Frazier Conroe, TX 77303 936-756-4800 phone 936-523-2788 fax [email protected] e-mail © Copyright 2007 National Oilwell Varco International, Inc. NOV Brandt® is a registered trademark of National Oilwell Varco International, Inc. All other product, brand, or trade names used in this publication are the trademarks or registered trademarks of their respective owners. All rights reserved. This publication is the property of, and contains information proprietary to National Oilwell Varco International, Inc. No part of this publication may be reproduced or copied in any form, or by any means, including electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of National Oilwell Varco International, Inc. Information in this document is subject to change without notice. Warranty NOV Brandt warrants that, for a period of one year from the date of delivery equipment of NOV Brandt manufacture, the Equipment shall be free of defects in materials and workmanship under normal use and service, and provided the Equipment is used and maintained in accordance with instructions supplied by NOV Brandt. This is NOV Brandt's sole and exclusive warranty. If a defect in the Equipment appears within one year from the date of shipment, and Purchaser has given written notice of such defect within thirty days from the discovery thereof, NOV Brandt will repair or replace the part, at its option, by shipping a similar part FOB shipping point or, at its option, refund an equitable portion of the purchase price. NOV Brandt may require the return, to a designated NOV Brandt location, of the defective part, transportation prepaid to establish Purchaser's claim. No allowance will be made for repairs undertaken without NOV Brandt's written consent or approval. This warranty applies only to equipment manufactured by NOV Brandt. Warranties on equipment manufactured by others, if any, are assigned to Purchaser by NOV Brandt (without recourse) at time of delivery. Any description of Equipment, drawings, specifications, and any samples, models, bulletins, or similar material, used in connection with this sale are for the sole purpose of identifying the Equipment and are not to be construed as an express warranty that the Equipment will conform to such description. Any field advisory or installation support is advisory only. The foregoing warranties are in lieu of all other warranties, whether oral, written, express, implied or statutory. Implied warranties or merchantability and fitness for a particular purpose will not apply. NOV Brandt's warranty obligations and purchaser's remedies thereunder are solely and exclusively as stated herein. Purchaser's sole and exclusive remedy, whether based upon warranty, contract or tort, including negligence, will be to proceed under this warranty. All liability of NOV Brandt shall terminate one year from the date of delivery of the Equipment. 6 7 5 8 3 2 1 4 Table of Contents Maintenance and Repair Parts and Drawings Troubleshooting Worldwide Locations Installation Product Information General Information Operation MA-RG Series i ii Table of Contents M14030 R3 General Information Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Notes, cautions, and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Safety requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Personnel training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Recommended tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 General system safety practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Replacing components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Proper use of equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Product Information Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Unit description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Gearbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Mounting base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 NOV Brandt Table of Contents M14030 R3 Impeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Flat-blade impellers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Canted-blade impellers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Contour-blade impellers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Multiple impellers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Impeller placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Impeller shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Bottom shaft stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Available models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Proper mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Mounting fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Proper electrical service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Oil fill breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Impeller rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Impeller shaft alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Long term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Operation Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Initial oil change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Troubleshooting MA-RG Series iii iv Table of Contents M14030 R3 Maintenance and Repair Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Bearing lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Recommended greases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Oil changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Recommended oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 To change the gearbox oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Gear reducer oil capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Fastener torque (lb/in). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Routine maintenance checklist . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Periodic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 Parts and Drawings One-year recommended spare parts . . . . . . . . . . . . . . . . . . . . . . 7-1 MA-3RGC spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 MA-5RGC spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 MA-10 RG spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 MA-15RG and MA-15RGLP spare parts list . . . . . . . . . . . . . . . . . . . . . 7-1 MA-20RG and MA-20RGLP spare parts list . . . . . . . . . . . . . . . . . . . . . 7-2 MA-25RG and MA-25RGLP spare parts list . . . . . . . . . . . . . . . . . . . . . 7-2 MA-30RG and MA-30RGLP spare parts list . . . . . . . . . . . . . . . . . . . . . 7-2 MA-40RG and MA-40RGLP spare parts list . . . . . . . . . . . . . . . . . . . . . 7-3 MA-3RGC assembly A15915 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 A15915 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 MA-3 shaft and impeller assembly PI5079 . . . . . . . . . . . . . . . . 7-6 PI5079 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 NOV Brandt Table of Contents M14030 R3 MA-5RGC assembly A17044 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 A17044 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 MA-5 shaft and impeller assembly PI5081 . . . . . . . . . . . . . . . . 7-10 PI5081 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11 MA-10RG assembly A17507 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12 A17507 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13 Ma-10 shaft and impeller assmebly PI 5085 . . . . . . . . . . . . . . . 7-14 PI5085 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15 MA-15RG assembly A16857 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16 A16857 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17 MA-15RGLP assembly A16860 . . . . . . . . . . . . . . . . . . . . . . . . 7-18 A16860 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19 MA-15 shaft and impeller assembly PI5087 . . . . . . . . . . . . . . . 7-20 PI5087 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21 MA-20RG assembly A12548 . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22 A12548 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23 MA-20RGLP assembly A16980 . . . . . . . . . . . . . . . . . . . . . . . . 7-24 A16980 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25 MA-20 shaft and impeller assembly PI5089 . . . . . . . . . . . . . . . 7-26 PI5089 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27 MA-25RG assembly A12508 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28 A12508 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29 MA-25RGLP assembly A16979 . . . . . . . . . . . . . . . . . . . . . . . . 7-30 A16979 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31 MA-30RG assembly A12554 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32 A12554 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33 MA-RG Series v vi Table of Contents M14030 R3 MA-30RGLP assembly A14571 . . . . . . . . . . . . . . . . . . . . . . . . 7-34 A14571 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35 MA-40RG assembly A14467 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36 A14467 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37 MA-40RGLP assembly A14572. . . . . . . . . . . . . . . . . . . . . . . . . 7-38 A14572 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39 MA-25/MA-30/MA-40 shaft and impeller assembly PI5091 . . . . 7-40 PI5091 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41 Wordwide Locations International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 United States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 NOV Brandt 1General Information Intended audience This manual is intended for use by field engineering, installation, operation, and repair personnel. Every effort has been made to ensure the accuracy of the information contained herein. NOV Brandt®, a Varco company, will not be held liable for errors in this material, or for consequences arising from misuse of this material. Conventions Notes, cautions, and warnings Notes, cautions, and warnings appear throughout this manual to provide you with additional information, and to advise you to take specific action to protect personnel from potential injury or lethal conditions. They may also inform you of actions necessary to prevent equipment damage or conditions that may void your warranty. Please pay close attention to these advisories. Notes The note symbol indicates that additional information is provided about the current topic. Cautions The caution symbol indicates potential risk of damage to equipment or injury to personnel. Follow instructions explicitly and take extreme care. A caution symbol may also indicate a condition that voids your equipment warranty. Warnings The warning symbol indicates a definite risk of equipment damage or danger to personnel. Failure to observe and follow proper procedures is likely to result in serious or fatal injury to personnel, significant property loss, or significant equipment damage. MA-RG Series 1-1 1 General Information 1 M14030 R3 Illustrations Figures provide a graphical representation of equipment components or screen snapshots for use in identifying parts or establishing nomenclature, and may or may not be drawn to scale. For more specific component information pertinent to your rig configuration, see the technical drawings included with your Varco documentation. Safety requirements NOV Brandt equipment is installed and operated in a controlled drilling rig environment involving hazardous operations and situations. Proper service and repair is important for safe and reliable operation. Operation and service procedures provided by NOV Brandt manuals are the recommended methods of performing those operations. Personnel training All personnel performing installation, operations, repair, or maintenance procedures on the equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool operation, and maintenance. Contact the NOV Brandt training department for more information about equipment operation and maintenance training. Recommended tools Service operations may require the use of tools designed specifically for the purpose described. When stated, use only these tools. To avoid injury to personnel or equipment damage, carefully observe the following safety requirements. During installation, maintenance, or repair of equipment, personnel should wear protective gear. -2 NOV Brandt 1 General Information M14030 R3 General system safety practices Local codes may apply. Please consult them prior to performing any operation. The presence of a NOV Brandt representative at the site does not relieve the owner/ operator of responsibility to follow published installation, operation, and maintenance instructions. The equipment discussed in this manual may require or contain one or more utilities, such as electrical, hydraulic, pneumatic, or cooling water. ‰ Isolate all energy sources before beginning work. ‰ Avoid performing maintenance or repairs while the equipment is in operation. ‰ Wear proper protective equipment during equipment installation, maintenance, or repair. Replacing components ‰ Verify that all components (such as cables, hoses, etc.) are tagged and labeled during disassembly and reassembly of equipment. ‰ Replace failed or damaged components with NOV Brandt certified parts. Failure to do so could result in equipment damage or personal injury. Maintenance Equipment must be maintained on a regular and routine basis. See the service manual for maintenance recommendations. Proper use of equipment NOV Brandt equipment is designed for specific functions and applications, and should be used only for its intended purpose. Before installing or performing maintenance or repairs on equipment, read the following instructions to avoid endangering exposed persons or damaging equipment. Failure to conduct routine maintenance could result in equipment damage or injury to personnel. MA-RG Series 1-3 1 General Information 1 M14030 R3 -4 NOV Brandt 2Product Information Introduction MA-RG series agitators are heavy-duty mechanical mixers for viscous fluids. Several models are available to meet a variety of mixing needs. The naming convention for these models is: MA-XRG where X = the horsepower of the unit, and RG indicates the helical-bevel gearbox. For example, MA-20RG is the 20 hp mud agitator with a helical-bevel gearbox. MA-RG series agitators are very compact. Their low profile reduces headroom requirements and provides more layout space on top of the tanks. The 1:1 height-to- width ratio results in a lower center of gravity, providing stability and safety should the impeller encounter a sudden shock load. MA-RG series agitators use a regular mounting skid. NOV Brandt also offers an even lower profile version of the MA-RG series agitator, in which a base plate is used instead of the mounting skid to reduce the overall height. The naming convention for the agitator with base plate is: MA-XRGLP Another variation of the MA-RG series agitators has a C-face motor with a gearbox coupling style. This variation also has a base plate instead of a mounting skid and is called: MA-XRGC For example, the MA-3RGC is the 3 hp mud agitator with a helical-bevel gearbox and a C-face motor. Each MA-RG agitator uses a shaft-mounted impeller to maintain a homogeneous mixture of liquids and solids within a tank. Impellers are available with flat blades (radial flow), contour blades (axial flow), and canted blades (radial/axial flow). Blades may be installed in single or multiple configurations to provide the desired results. The impeller shaft is suspended from and attached to the output shaft of the skid-mounted gearbox. The gearbox uses a helical-bevel gear drive system to reduce the rotational speed of the explosion-proof motor to drive the impeller(s). MA-RG Series 2-1 2 Product Information 2 M14030 R3 Unit description Each MA-RG agitator consists of a shaft-mounted impeller, motor, gearbox, and mounting base. Electrical controls, special coatings, custom bases, and other options are available. Motor The motors used on NOV Brandt mud agitators are explosion proof, T-frame, three- phase electric motors directly coupled to the gearbox using a flexible coupling with a solid steel guard. Motors are available for most voltage/frequency requirements. Other electrical code styles and temperature ratings are also available. Gearbox The gearbox is a triple-reduction helical-bevel gear drive, reducing the motor speed (1800 rpm @ 60 Hz / 1500 rpm @ 50 Hz) to the agitator speed (60 rpm / 50 rpm respectively) in a 30:1 nominal reduction. The gearbox contains an output shaft, two seals, and four to six bearings in addition to the helical-bevel gear system. The bearings are generously spaced to minimize shaft vibration and deflection, and seals are readily obtainable standard sizes. Mounting base The motor and gearbox are assembled on a common base with heavy grade fasteners. The base is sand blasted to white metal, primed with zinc, and finish coated with epoxy. Special coatings are available as an option. Nominal ratings Volts Hz RPM 230/460 60 1800 190/380 50 1500 -2 NOV Brandt 2 Product Information M14030 R3 Impeller Impellers may have flat blades (radial flow), contour blades (axial flow), or canted blades (both radial and axial flow). Blades may be installed in either single or multiple configurations to provide the desired results. Impellers range from 32 to 64 in (813 to 1626 mm) in diameter for canted and flat blades and 20 to 64 in (508 to 1626 mm) in diameter for contour blades. Flat-blade impellers are recommended for tanks less than 5 ft (1.5 m) in depth. Use canted or contour blades in tanks deeper than 5 ft (1.5 m). You may also mount a combination of types on a single shaft in tanks deeper than 15 ft (4.5 m). Larger custom-designed blades and mixing systems are also available. See Chapter 8 to locate the NOV Brandt office nearest you. Impeller speed is 57.5 rpm for 60 Hz applications and 48 rpm for 50 Hz applications. Impeller measurements Diameter Canted and flat weight Contour weight in mm lb kg lb kg 20 508 15 7 18 8 24 610 21 10 24 11 28 711 33 15 35 16 32 813 50 29 43 20 34 864 NA NA 51 23 36 914 79 36 58 26 38 965 NA NA 83 38 40 1016 101 46 NA NA 42 1067 103 47 103 46 44 1118 122 55 NA NA 45 1143 NA NA 146 66 48 1219 118 54 161 73 52 1321 126 57 190 86 54 1372 NA NA 195 88 56 1422 NA NA 204 93 60 1524 NA NA 214 97 64 1626 NA NA 224 102 MA-RG Series 2-3 2 Product Information 2 M14030 R3 Flat-blade impellers Flat blade impellers (see Figure 2-1) are recommended for tanks less than 5 ft (1.5 m) deep. When properly mounted, these impellers produce adequate agitation in these tanks, but may require baffles to induce both axial and radial flow and to minimize solids settling. Flat blades do the best job of preventing solids from settling on the tank bottom. Figure 2-1. Flat blade impellers promote radial flow in shallow tanks. Canted-blade impellers On canted blade impellers (see Figure 2-2), the blades are angled downward at 60° to promote axial as well as radial flow. Canted blades shear and circulate to provide quick mixing. Vortexing may occur with canted blades. Figure 2-2. Canted blade impellers promote axial flow within a tank. -4 NOV Brandt 2 Product Information M14030 R3 Contour-blade impellers On contour blade impellers (see Figure 2-3) the blades are designed with a variable pitch, reducing the horsepower requirements and inducing less shear to the mud. Contour blades move liquid downward to the bottom of the tank, along the tank bottom toward the tank walls, and then up the tank wall. All fluid in the tank is mixed continuously, and the same consistency is maintained in all parts of the tank. Field experience has confirmed that this design provides the most homogeneous mixture in the widest range of installations. Fluid agitation minimizes fluid control problems caused by inconsistent mixtures. Contour blades also use less horsepower than canted blades. Figure 2-3. Contour blade impellers promote axial flow with less shear to the mud. Multiple impellers When an agitator is used in an extremely deep tank, over 15 ft (4.5 m) deep, multiple impellers can be mounted on one shaft. Usually the upper impeller(s) is a canted or contour blade, and the bottom impeller is a flat blade. Contact NOV Brandt engineering for proper impeller sizing and stabilizer requirements. See Chapter 8 to locate the NOV Brandt office nearest you. Impeller placement Flat-blade impellers should be placed 6 in (152 mm) above the bottom of the tank or 2 in (51 mm) above the bottom shaft stabilizer if one is used. Canted and contour blade impellers should be placed on the shaft so that the distance between the bottom of the tank and the lower edge of the blades is equal to 0.75 times the diameter of the impeller. MA-RG Series 2-5 2 Product Information 2 M14030 R3 Impeller shaft Standard impeller shafts for MA-RG series agitators are manufactured of solid mild steel. The impeller shaft is coupled to the gearbox with a rigid coupling. All shafts are keyed to adjust the height of the impeller. Bottom shaft stabilizer A bottom shaft stabilizer is required in deep tanks to reduce side loading on the gearbox bearings. The stabilizer also protects the agitator shaft and impeller when auxiliary equipment is carried inside the mud tank during rig moves. Bottom shaft stabilizers are required when the tank depth is 8 ft (2.4 m) or more. Options There are several options available for MA-RG series agitators. Popular options include special paint finishes, remote starters, other electrical controls, and special duty motors. Contact your NOV Brandt sales representative to discuss which options may be right for your application. See Chapter 8 to locate the NOV Brandt office nearest you. Shaft length is determined by tank depth. When ordering impeller shafts, always specify the actual tank depth. Tank depth is defined as the distance from the bottom of the tank to where the agitator is mounted. Impeller shaft measurements Models Standard Metric Diameter in Weight lb/ft Diameter mm Weight kg/m MA-3RGC 1.75 8.2 44.5 12.2 MA-5RGC 2.375 15.1 60.3 22.5 MA-10RG 3 24 76.2 35.7 MA-15RG 3 24 76.2 35.7 MA-20RG 3.25 28.2 82.6 42 MA-25RG 3.5 32.7 88.9 48.7 MA-30RG 3.5 32.7 88.9 48.7 MA-40RG 3.5 32.7 88.9 48.7 -6 NOV Brandt 2 Product Information M14030 R3 Available models MA-RG series agitators are available in several models, from 3 to 40 hp. The following table lists the physical specifications for each agitator model. MA-RG series models Model Maximum impeller diameter Length Width Height Weight, less shaft and impeller in mm in mm in mm in mm lb kg MA-3RGC 28 711 34 1/2 876 17 432 11 5/8 295 326 148 MA-5RGC 34 864 37 1/2 952 17 432 11 3/4 298 394 179 MA- 10RG 45 1143 46 3/8 1178 26 660 18 3/8 466 750 340 MA-15RG 52 1321 53 1/4 1352 26 660 20 1/8 511 885 401 MA-15RGLP 52 1321 48 1/4 1225 23 584 14 5/8 371 1008 457 MA-20RG 56 1422 59 1/8 1502 26 660 23 13/16 605 1300 590 MA-20RGLP 56 1422 56 1422 26 660 16 1/16 408 1500 680 MA-25RG 60 1524 67 1/8 1705 33 13/16 859 25 1/2 648 2020 916 MA-25RGLP 60 1524 67 1702 30 762 17 3/4 451 2298 1042 MA-30RG 64 1626 67 1/8 1705 33 13/16 859 25 1/2 648 2022 917 MA-30RGLP 64 1626 67 1702 30 762 17 3/4 451 2300 1043 MA-40RG 64 1626 70 3/8 1787 36 914 26 3/8 670 2350 1066 MA-40RGLP 64 1626 70 1778 33 838 18 5/8 473 2500 1133 Accurate tank dimensions and mud weight are required to properly size agitator shaft and impeller. MA-RG Series 2-7 2 Product Information 2 M14030 R3 -8 NOV Brandt 3Installation Proper mounting location Be sure the mounting location is level, is free from obstructions, and provides a stable platform for the agitator during normal operation. Mounting fasteners Attach the agitator to its mounting surface with heavy-duty threaded fasteners, one at each corner of the base. As an option, the base may be welded directly to the mounting surface. Proper electrical service Check all electrical components for proper voltage, frequency, duty rating, and adherence to applicable electrical codes. Oil fill breather The MA-RG agitator ships with the oil fill breather cap installed on the gearbox. Impeller rotation The impeller should rotate clockwise when viewed from above. If the impeller rotates in the wrong direction, switch any two lead wires at the starter controls or at the motor. To switch wires at the motor, refer to the wiring diagram on the MA-RG name plate or inside the junction box cover. Disconnect power to the electrical circuit before beginning any work on the electrical controls or motor rotation. Failure to do so may result in severe personal injury or death. MA-RG Series 3-1 3 Installation 3 M14030 R3 Impeller shaft alignment Check the impeller shaft coupling regularly for proper alignment. As shown in Figure 3-1, the impeller shaft should not touch any portion of the stabilizer (if installed) when the MA-RG agitator is not running. Figure 3-1. Impeller shaft alignment Long term storage Store the MA-RG agitator in a cool, dry place. The MA-RG agitator is packaged to prevent corrosion for a period of 12 months if stored indoors. During shipping, all openings are covered or capped to protect the inside from dust, rust and moisture. Threaded connections, couplings and shafts are coated with corrosion inhibitor. If the equipment is to be subjected to prolonged shutdown or storage, take the following steps to ensure that the unit does not degrade during storage. ‰ Motors are shipped from the factory pre-lubricated. Rotate the shafts 30 revolutions once per month to keep the bearings in the motor and speed reducer lubricated. ‰ Place protective caps over all threads to further guard against contamination. ‰ Keep temperature as consistent as possible to prevent condensation. ‰ If the motor is equipped with space heaters, connect them to the appropriate voltage and frequency. ‰ If unit is stored for more than one year, add grease before start-up. Some contact between shaft and stabilizer is normal during operation, but immediately correct any hard striking. � � � � Impeller shaft � Stabilizer � Clearance -2 NOV Brandt 4Operation Startup Before starting the MA-RG agitator, check that: ‰ All steps in "Installation" on page 3-1 are complete. ‰ Oil level is correct as shown in Figure 4-1. ‰ The oil breather plug is clear of any obstruction. ‰ Impeller shaft is properly aligned. ‰ No oil leaks are present. ‰ No wear or cracks appear on the rubber inserts on input shaft coupling. Figure 4-1. Oil level check Oil should be level with the bottom of the oil level hole as shown in Figure 4-1. Do not overfill. Initial oil change Perform the initial oil change after 10,000 operating hours. It is a good practice to change the oil after the first five days of operation, particularly if the unit has been in storage. Always check the oil level with the MA-RG agitator off. � � � � Level plug � Oil level hole � Oil level MA-RG Series 4-1 4 Operation 4 M14030 R3 -2 NOV Brandt 5Troubleshooting Sympton Possible cause Solution Agitator won't run No power Check power Tripped breaker Check voltage Check that agitator shaft is not dragging on bottom stabilizer Agitator runs hot Wrong grade oil for the ambient temperature Refer to manual for correct oil No oil in gearbox Check for leaks, add oil Too much oil in gearbox Open oil level plug Agitator makes high-speed grinding noise Worn input bearing Replace worn bearings Agitator makes low-speed grinding noise Worn drop or thrust bearing Replace drop or thrust bearing Agitator makes grinding noise Worn gears Rebuild gearbox, check gears for galling Agitator vibrating Misaligned motor coupling Align motor coupling Loss of oil Bad output shaft seal Replace seals Bad input shaft seal Replace seals Erratic shaft motion Bent shaft Check straightness Failed drop bearing Replace bearing Allow gearbox to cool or open vent plug before opening level plug. Hot oil may escape rapidly and cause burns. MA-RG Series 5-1 5 Troubleshooting 5 M14030 R3 -2 NOV Brandt 6Maintenance and Repair Inspection The performance of a parallel helical gear drive reducer depends on the quality of lubricating oil. Component Check Gearbox temperature During normal operation, do not allow the gearbox temperature to exceed 200°F (93°C) or 95°F (53°C) above ambient temperature for more than three hours. Oil level Check oil level at the oil level plug located on the side of the gear reducer. See Figure 6-1 on page 6-3 to locate the plug. Check oil level with the agitator off. Oil should be level with the bottom of the oil level plug-hole. See Figure 6-1 on page 6-3 to locate the plug. Oil fill breather Visually check that the oil fill breather is free from any mud or other material. See Figure 6-1 on page 6-3 to locate the plug. Oil seals Visually check for signs of leaks or visible damage. Motor Visually check condition of fan guard. Be sure that motor cooling fins are clear and free of mud or other material. Impeller shaft coupling Visually check to ensure coupling is tight and all fasteners are in place. Impeller Check condition of impeller for bent, damaged, or worn blades. Periodically check keyed coupling to ensure it is tight and all fasteners are in place. Bottom shaft stabilizer (if installed) Visually inspect condition of stabilizer for wear or other damage. Motor/reducer coupling Visually inspect coupling, coupling insert, and coupling guard for damage (MA-RG and MA-RGLP series agitators). MA-RG Series 6-1 6 Maintenance and Repair 6 M14030 R3 Bearing lubrication Grease the gearbox input bearing (models MA-25RG, MA-30RG, and MA-40RG only) every 5000 operating hours with recommended bearing grease. Grease the motor every three months. The greases shown in this manual are given as examples of appropriate greases. Any other grease that meets the standards of the National Lubricating Grease Institute (NL612) is acceptable. Oil changes The initial oil fill should be changed after 10,000 operating hours and then at 10,000 hour intervals. In practice, change every 12 months depending on operating conditions. The companies and oil shown below are typical. Mineral-based gear oils must comply with the minimum requirements as specified in DIN 51 517 Part 3. The gearboxes are shipped with ISO VG 220 oil, as shown by the oil type label on the gearbox. For optimal performance, change the oil after the first two weeks of operation. Do not over grease. Recommended greases Brand Above 32°F (0°C) BP Lubrication Engineers Energrease LS2LE1275 Chevron Ultra-Duty EP 2 Exxon Mobil Mobilux 2 Shell Alvania RAP-2 Texaco Marfax 3 Recommended oils Brand ISO VG 220 23° to 194°F (-5° to 90°C) ISO VG 100 5° to 176°F (-15° to 80°C) BP EnerGol GR-XP220 Energol GR-XP100 Shell Omala Oil 220 Omala Oil 100 Texaco Meropa 220 Meropa 100 Mobil MobilGear 630 Mobilgear 627 -2 NOV Brandt 6 Maintenance and Repair M14030 R3 When changing the oil, always use the oil grade previously in use. Mixing oils of different grades is not permissible. In particular, synthetic oil may not be mixed with mineral oils or different synthetic oils. If you are planning to change oil types, the gearbox must be flushed through thoroughly with the new oil grade. If synthetic oils are used the operating hours between changes may be doubled. Use PGLP ISO VG 220 (-22°F to +212°F, -30°C to +100°C) or PGLP ISO VG 460 (5°F to 212°F, -15°C to +100°C). To change the gearbox oil Verify location of the oil drain plug, the oil fill breather cap, and the oil level indicator for your MA-RG series model in Figure 6-1. 1. Switch the unit off. 2. Remove the oil drain plug. 3. Drain the used oil into a suitable container and replace the oil drain plug. 4. Remove the fill/level plug. 5. Fill the gearbox with the correct amount of acceptable oil. The gear reducer is properly filled when oil just begins to flow out of the oil level hole. 6. Replace the fill/level plug. Figure 6-1. Location of plugs � � � � � Breather plug � Fill/level plug � Grease fitting (MA-25RG, MA-40RG, and MA-30RG only) � Oil drain MA-RG Series 6-3 6 Maintenance and Repair 6 M14030 R3 Gear reducer oil capacity Model Gear reducer size Capacity gallons liters MA-3RGC 9022.1 0.53 2.0 MA-5RGC 9032.1 0.87 3.3 MA-10RG 9042.1 1.75 6.63 MA-15RG 9042.1 1.75 6.63 MA-20RG 9052.1 3 11.54 MA-25RG 9062.1 5 19.08 MA-30RG 9062.1 5 19.08 MA-40RG 9062.1 5 19.08 Gear oil is extremely slippery and sticky. Gear reducers are most easily filled using a pump or pressurized lubrication gun. Be sure to dispose of used oil properly and clean area of any spilled oil after completing this procedure. Fastener torque (lb/in) Fastener location MA-3RGC MA-5RGC MA-10RG MA-15RG MA-20RG MA-25RG MA-30RG MA-40RG Gearbox shaft coupling 900 900 2000 2000 2000 5500 5500 5500 Shaft and impeller coupling 900 900 2000 2000 2000 5500 5500 5500 Gearbox shaft coupling bushing 430 430 800 800 1000 2450 2450 2450 Shaft and impeller coupling bushing 430 430 800 800 1000 2450 2450 2450 Shaft and impeller assembly impeller bushing 430 430 800 800 1000 2450 2450 2450 -4 NOV Brandt 6 Maintenance and Repair M14030 R3 Routine maintenance checklist Your MA-RG series agitator is designed for years of dependable service with routine inspection and maintenance. Additional copies of this checklist should be placed close to the unit for quick reference. Startup 1. Check oil level with agitator off: oil should be level with the bottom of the oil level hole. Do not overfill. 2. Impeller rotation: The impeller should rotate clockwise when viewed from top. 3. Oil fill/breather plug: plug must be clear of any obstruction to prevent pressure build-up and possible seal damage. 4. Agitator should operate with no vibration. 5. Check rubber insert on input shaft coupling for wear and cracks. 6. For optimal performance, change the oil after the first five days of operation. Daily 1. Inspect for oil leaks. 2. Keep motors clean and ventilation opening clear of mud build-up or other debris. 3. Check impeller shaft coupling for proper make-up. Periodic 1. Check oil level. 2. Grease the gearbox input bearing with the approved bearing grease (see the "Recommended greases" table on page 6-2) every 5000 operating hours. 3. Change oil (see the "Recommended oils" table on page 6-2) every 10,000 operating hours. 4. Lubricate motors every three months. Do not over lubricate. Do not over grease. MA-RG Series 6-5 6 Maintenance and Repair 6 M14030 R3 -6 NOV Brandt 7 M14030 R3 Parts and Drawings Parts and Drawings One-year recommended spare parts Recommended spares are for typical operating conditions. Oil is sold in 5-gallon (18.9-liter) units only. MA-3RGC spare parts list Part # Description Qty 10PT Seal, oil output gear reducer, outer 1 10PU Seal, oil output gear reducer, inner 1 21ML Coupling 1 46BH Oil, ISO 220 (20° to 104°F, -7° to +40°C) 5 gal MA-5RGC spare parts list Part # Description Qty 10PV Seal, oil output gear reducer, outer 1 10PW Seal, oil output gear reducer, inner 1 21MR Coupling 1 46BH Oil, ISO 220 (20° to 104°F, -7° to +40°C) 5 gal MA-10RG spare parts list Part# Description Qty 10PZ Input Shaft, gama king 1 10PX Seal, oil output gear reducer, outer 1 10PY Seal, oil output gear reducer, inner 1 20AJ Insert, flexible 1 46BH Oil, ISO 220 (20* to 104*F, -7* to t40*C) 5 gal MA-RG Series 7-1 7 Parts and Drawings M14030 R3 MA-15RG and MA-15RGLP spare parts list Part # Description Qty 10PZ Input shaft, gama king 1 10PX Seal, oil output gear reducer, outer 1 10PY Seal, oil output gear reducer, inner 1 20AJ Insert, flexible 1 46BH Oil, ISO 220 (20° to 104°F, -7° to +40°C) 5 gal MA-20RG and MA-20RGLP spare parts list Part # Description Qty 10MW Seal, face gama ring input shaft 1 10MT Seal, oil output gear reducer - outer 1 10MV Seal, oil output gear reducer - inner 1 20AJ Insert, flexible 1 46BH Oil, ISO 220 (20° to 104°F, -7° to +40°C) 5 gal MA-25RG and MA-25RGLP spare parts list Part # Description Qty 10MN Seal, input shaft 1 10LX Seal, oil output gear reducer, outer 1 10LY Seal, oil output gear reducer, inner 1 20AK Insert, flexible 1 46BH Oil, ISO 220 (20° to 104°F, -7° to +40°C) 5 gal 7-2 NOV Brandt 7 M14030 R3 Parts and Drawings MA-30RG and MA-30RGLP spare parts list Part # Description Qty 10MN Seal, input shaft 1 10LX Seal, oil output gear reducer, outer 1 10LY Seal, oil output gear reducer, inner 1 20AK Insert, flexible 1 46BH Oil, ISO 220 (20° to 104°F, -7° to +40°C) 5 gal MA-40RG and MA-40RGLP spare parts list Part # Description Qty 10MN Seal, input shaft 1 10LX Seal, oil output gear reducer, outer 1 10LY Seal, oil output gear reducer, inner 1 20AK Insert, flexible 1 46BH Oil, ISO 220 (20° to 104°F, -7° to +40°C) 5 gal MA-RG Series 7-3 7 Parts and Drawings M14030 R3 MA-3RGC assembly A15915 7-4 NOV Brandt 7 M14030 R3 Parts and Drawings A15915 parts list Item # Part # Description Qty 1 Gear reducer with oil Coupling (part of 19IJ) 2 Electric motor 3 hp 230/460V 1800 rpm C-face 3 Base plate 4 Rigid coupling male 5 Bushing gear reducer output shaft 6 HHCS 1/2″ — 13 x 1 1/2″ 7 Washer flat 1/2″ 8 HHCS 1/2″ — 13UNC x 1 3/4″ 9 Washer lock 1/2″ 10 Shipping pallet 11 Paint 12 Name plate 13 Base check list 14 Shaft and impeller check list 19IJ 1 21ML 1 1NW 1 15916 1 21G 1 3AD 1 22AT 4 36F 4 22DM 4 36L 4 77E 1 — 1 63L 1 11576 1 8875 1 MA-RG Series 7-5 7 Parts and Drawings M14030 R3 MA-3 shaft and impeller assembly PI5079 7-6 NOV Brandt 7 M14030 R3 Parts and Drawings PI5079 parts list Item # Part # Description Qty 1 21N Coupling rigid female 1 2 3AF Bushing shaft 1 3 15M Shaft 1 4 3AG Bushing impeller 1 5 93A Stabilizer 1 6 Impeller 1 17O 20 dia canted 17P 24 dia canted 17R 28 dia canted 17AA 20 dia flat 17AC 24 dia flat 17AE 28 dia flat 17CK 20 dia contour 17CJ 24 dia contour 17CB 28 dia contour 17BR 34 dia contour MA-RG Series 7-7 7 Parts and Drawings M14030 R3 MA-5RGC assembly A17044 7-8 NOV Brandt 7 M14030 R3 Parts and Drawings A17044 parts list Item # Part # Description Qty Motor electric 5 hp, 230/460V, 60 Hz, 1800 rpm 5 hp, 575V, 60 Hz, 1800 rpm 5 hp, 380V, 50 Hz, 1500 rpm 2 Gear reducer with oil Coupling — part of gearbox 3 Mounting plate 4 Rigid coupling male 5 Bushing reducer output shaft 6 HHCS 1/2″ — 13 x 1 1/2″ 7 Washer flat 1/2″ 8 HHCS 1/2″ — 13 x 1 3/4″ 9 Washer lock 1/2″ 10 Name plate 11 Base check list 12 Shaft and impeller check list 1 — 1 1MI 1NP 1MP 19II 1 21MR 1 17043 1 21G 1 3BT 1 22AT 4 36F 4 22DM 4 36L 4 63L 1 11576 1 8875 1 MA-RG Series 7-9 7 Parts and Drawings M14030 R3 MA-5 shaft and impeller assembly PI5081 7-10 NOV Brandt 7 M14030 R3 Parts and Drawings PI5081 parts list Item # Part # Description Qty 1 21N Coupling rigid female 1 2 3J Bushing shaft 1 3 15F Shaft 1 4 3J Bushing impeller 1 5 93C Stabilizer 1 6 Impeller 1 17BH 20 dia canted 17Q 24 dia canted 17C 28 dia canted 17BA 30 dia canted 17D 32 dia canted 17T 36 dia canted 17BG 20 dia flat 17AD 24 dia flat 17AF 28 dia flat 17AZ 30 dia flat 17AG 32 dia flat 17AI 36 dia flat 17CI 28 dia contour 17CQ 32 dia contour 17BV 34 dia contour 17BX 36 dia contour 17BY 38 dia contour MA-RG Series 7-11 7 Parts and Drawings M14030 R3 MA-10RG assembly A17507 7-12 NOV Brandt 7 M14030 R3 Parts and Drawings A17507 parts list Item # Part # Description Qty 1 19IP Gear Reducer w/Oil 1 2 1GO Motor 10Hp 60HZ 460V 1 3 17505 Base 1 4 34AY Coupling Guard 1 5 21KH Coupling (Motor) 1 6 21MV Coupling (Reducer) 1 7 20AJ Flexible Insert 1 8 21H Rigid Coupling Male 1 9 3L Bushing (Gear Reducer Output Shaft) 1 10 22AO HHCS 3/8-169 UNC x 1 1/4” 2 11 35M Nut Hex 3/8-16 UNC Nylok 6 12 - - - 13 36AT Washer Flat 3/8” 12 14 22X HHCS 3/8-13 UNC x 2” 4 15 - - - 16 - - - 17 HHCS 5/8-11 UNC x 2” 4 18 36G Washer Flat 5/8” 8 19 63L Nameplate 1 20 77F Pallet (shipping) 1 21 PI11176 Checklist 1 22 - - - 23 35V Nut Hex Lock 5/8-11 UNC 4 MA-RG Series 7-13 7 Parts and Drawings M14030 R3 MA-10RG shaft and impeller assembly PI5085 REDUCER SHAFT AGITATOR BASE FRONT VIEW 7 5 % IM P E L L E R D IA . (N O T E # 4 ) T A N K D E P T H (N O T E # 1 ) 3 NOTE #25 4 6 21 4 4 7-14 NOV Brandt 7 M14030 R3 Parts and Drawings PI5085 parts list Item # Part # Description Qty 1 21M Coupling Rigid Female 1 2 3M Bushing Shaft 1 3 15V Shaft 1 4 3K Bushing Impeller 1 5 93D Stabilizer 1 6 - Impeller 1 17BN Impeller 24 Dia Canted 17AT Impeller 28 Dai Canted 17BB Impeller 30 Dia Canted 17S Impeller 32 Dia Canted 17E Impeller 36 Dia Canted 17BD Impeller 38 Dia Canted 17F Impeller 40 Dia Cantd 17W Impeller 44 Dia Canted 17BM Impeller 24 Dia Flat 17AU Impeller 28 Dia Flat 17BC Impeller 30 Dia Flat 17AH Impeller 32 Dia Flat 17AJ Impeller 36 Dia Flat 17BE Impeller 38 Dia Flat 17AL Impeller 38 Dia Flat 17AN Impeller 40 Dia Flat 17CH Impeller 44 Dia Flat 17CQ Impeller 28 Dia Contour 17CM Impeller 32 Dia Contour 17CG Impeller 36 Dia Contour 17CS Impeller 38 Dia Contour 17CF Impeller 42 Dia Contour 17 BI Impeller 45 Dia Contour 17BJ Impeller 45 Dia Contour 17BU Impeller 52 Dia Contour 7 8875 Agitators S & I Checklist 1 MA-RG Series 7-15 7 Parts and Drawings M14030 R3 MA-15RG assembly A16857 7-16 NOV Brandt 7 M14030 R3 Parts and Drawings A16857 parts list Item # Part # Description Qty Gear reducer with oil 2 Motor 3 Base 4 Coupling guard 5 Coupling (motor) 6 Coupling (reducer) 7 Flexible insert 8 Rigid coupling male 9 Bushing (gear reducer output shaft) 10 HHCS 3/8″ — 16UNC x 1″ 11 Nut hex 3/8″ x 16UNC 12 Washer lock 3/8″ 13 Washer flat 3/8″ 14 HHCS 1/2″ — 13UNC x 2″ 15 Nut hex 1/2″ 13UNC nylock 16 Washer flat 1/2″ 17 HHCS 5/8″ — 11UNC x 1 1/2″ 18 Washer flat 5/8″ 19 Name plate 20 Shipping pallet 21 Check list (shaft and impeller) 22 Shaft and impeller assembly 1 19IP 1 1AP 1 16858 1 34AY 1 21KH 1 21LM 1 20AJ 1 21H 1 3L 1 22Y 2 35BN 2 36BD 2 36AT 4 22PX 4 35K 4 36AS 4 22BM 4 36G 4 63L 1 77F 1 8875 1 85F 1 MA-RG Series 7-17 7 Parts and Drawings M14030 R3 MA-15RGLP assembly A16860 7-18 NOV Brandt 7 M14030 R3 Parts and Drawings A16860 parts list Item # Part # Description Qty Gear reducer with oil 2 Motor 3 Base 4 Coupling guard 5 Coupling (motor) 6 Coupling (reducer) 7 Flexible insert 8 Rigid coupling male 9 Bushing (gear reducer output shaft) 10 HHCS 3/8″ — 16UNC x 3/4″ 11 Washer flat 3/8″ 12 HHCS 1/2″ — 13UNC x 2″ 13 Washer flat 1/2″ 14 HHCS 5/8″ — 11UNC x 1 1/2″ 15 Washer flat 5/8″ 16 Name plate 17 Motor mount spacer plate 18 Shipping palette 19 Check list (shaft and impeller) 20 Shaft and impeller assembly 1 19IP 1 1AP 1 16863 1 34AY 1 21KH 1 21LM 1 20AJ 1 21H 1 3L 1 22MN 2 36AT 2 22PX 4 36AS 4 22BM 4 36G 4 63L 1 16861-2 2 77F 1 8875 1 85F 1 MA-RG Series 7-19 7 Parts and Drawings M14030 R3 MA-15 shaft and impeller assembly PI5087 7-20 NOV Brandt 7 M14030 R3 Parts and Drawings PI5087 parts list Item # Part # Description Qty 1 21M Coupling rigid female 1 2 3M Bushing shaft 1 3 15G Shaft 1 4 3K Bushing impeller 1 5 93D Stabilizer 1 6 Impeller 1 17BB 30 dia canted 17S 32 dia canted 17E 36 dia canted 17BD 38 dia canted 17F 40 dia canted 17CN 42 dia canted 17W 44 dia canted 17CA 48 dia canted 17BC 30 dia flat 17AH 32 dia flat 17AJ 36 dia flat 17BE 38 dia flat 17AL 40 dia flat 17AN 44 dia flat 17CH 28 dia contour 17CM 34 dia contour 17CG 36 dia contour 17CS 38 dia contour 17CF 42 dia contour 17CV 42 dia contour 17BI 45 dia contour 17BJ 45 dia contour 17CP 48 dia contour 17BU 52 dia contour MA-RG Series 7-21 7 Parts and Drawings M14030 R3 MA-20RG assembly A12548 7-22 NOV Brandt 7 M14030 R3 Parts and Drawings A12548 parts list Item # Part # Description Qty Gear reducer with oil 20 hp motor option 230/460V 1800 rpm 230/460V 1800 rpm 240V SH 460V 17kW 1800 rpm 240V SH IEC Base Coupling guard Coupling motor Coupling reducer Flexible insert Rigid coupling male Bushing gear reducer output shaft HHCS 3/8″ — 16UNC x 1″ 3/8″ lock nut 3/8″ washer flat HHCS 1/2″ — 13UNC x 2″ 1/2″ lock nut 1/2″ washer flat HHCS 5/8″ — 11UNC x 2″ Shaft and impeller checklist 5/8″ washer flat Pallet required for shipping (not shown) Name plate HHCS 5/8″ — 11UNC x 1 3/4″ 1 19HV 1 2 1 1GX 99AJX 99AKA 3 12550 1 4 34EH 1 5 21KH 1 6 21LM 1 7 20AJ 1 8 21A 1 9 3FR 1 10 22Y 2 11 35L 2 12 36AT 4 13 22X 4 14 35K 4 15 36AS 8 16 04-161 4 17 8875 1 18 36G 8 19 77F 1 20 63L 1 21 04-616 4 MA-RG Series 7-23 7 Parts and Drawings M14030 R3 MA-20RGLP assembly A16980 7-24 NOV Brandt 7 M14030 R3 Parts and Drawings A16980 parts list Item # Part # Description Qty Gear reducer with oil 2 Motor 3 Base plate 4 Coupling guard 5 Coupling (motor) 6 Coupling (reducer) 7 Flexible insert 8 Rigid coupling male 9 Bushing (gear reducer output shaft) 10 HHCS 3/8″ — 16UNC x 3/4″ 11 Nut lock 3/8″ 12 Motor mount 13 Bolt mount plate 14 Nut lock 1/2″ 15 Washer flat 1/2″ 16 HHCS 3/4″ — 10UNC x 1 1/2″ 17 Washer flat 3/4″ 18 HHCS 5/8″ — 11UNC x 2″ 19 Washer flat 5/8″ 20 Name plate 21 Check list (shaft and impeller) 1 19HV 1 1GX 1 16985 1 34EH 1 21KH 1 21LM 1 20AJ 1 21A 1 3FR 1 22EP 2 35L 2 16986 4 17004 4 35K 4 36AS 4 22BF 4 36P 4 22BU 8 36G 8 63L 1 8875 1 MA-RG Series 7-25 7 Parts and Drawings M14030 R3 MA-20 shaft and impeller assembly PI5089 7-26 NOV Brandt 7 M14030 R3 Parts and Drawings PI5089 parts list Item # Part # Description Qty 1 21L Coupling rigid female 1 2 3N Bushing shaft 1 3 15H Shaft 1 4 3N Bushing impeller 1 5 93D Stabilizer 1 6 Impeller 1 17AV 28 dia canted 17AX 32 dia canted 17U 36 dia canted 17V 40 dia canted 17CO 42 dia canted 17G 44 dia canted 17K 48 dia canted 17AW 28 dia flat 17AY 32 dia flat 17AK 36 dia flat 17AM 40 dia flat 17AO 44 dia flat 17AP 48 dia flat 17CE 45 dia contour 17CT 48 dia contour 17CD 52 dia contour 17CC 54 dia contour 17BQ 56 dia contour 17BO 60 dia contour MA-RG Series 7-27 7 Parts and Drawings M14030 R3 MA-25RG assembly A12508 7-28 NOV Brandt 7 M14030 R3 Parts and Drawings A12508 parts list Item # Part # Description Qty Gear reducer with oil 25 hp motor option 230/460V 1800 rpm 190/380V 1500 rpm 230/460V 1800 rpm SH 575V 1800 rpm 440V 1800 rpm 230/460V 1800 rpm 240V SH Base Coupling guard Coupling motor Coupling reducer Flexible insert Rigid coupling male Bushing gear reducer output shaft HHCS 3/8″ — 16UNC x 1″ 3/8″ lock nut 3/8″ washer flat HHCS 1/2″ — 13UNC x 2 1/4″ 1/2″ lock nut 1/2″ washer flat HHCS 5/8″ — 11UNC x 2″ Shaft and impeller checklist 5/8″ washer flat Pallet required for shipping (not shown) Name plate HHCS 5/8″ — 11UNC x 1 3/4″ 1 19HU 1 2 1 1Y 1HY 1KJ 1KT 1VN 99AKD 3 12518 1 4 34FB 1 5 21KL 1 6 21LA 1 7 20AK 1 8 21P 1 9 3FN 1 10 22Y 2 11 35L 2 12 36AT 4 13 22NW 4 14 35K 4 15 36AS 8 16 04-161 4 17 8875 1 18 36G 8 19 77F 1 20 63L 1 21 04-616 4 MA-RG Series 7-29 7 Parts and Drawings M14030 R3 MA-25RGLP assembly A16979 7-30 NOV Brandt 7 M14030 R3 Parts and Drawings A16979 parts list Item # Part # Description Qty Gear reducer with oil 2 Motor 3 Base plate 4 Coupling guard 5 Coupling (motor) 6 Couping (reducer) 7 Flexible insert 8 Rigid coupling male 9 Bushing (gear reducer output shaft) 10 HHCS 3/8″ — 16UNC x 3/4″ 11 Washer flat 3/8″ 12 Motor mount 13 Bolting mount plate 14 Nut lock 1/2″ 15 Washer flat 1/2″ 16 HHCS 3/4″ — 10UNC x 1 1/2″ 17 Washer flat 3/4″ 18 HHCS 5/8″ — 11UNC x 2″ 19 Washer flat 5/8″ 20 Name plate 21 Check list (shaft and impeller) 1 19HU 1 1Y 1 14595 1 34FB 1 21KL 1 21LA 1 20AK 1 21P 1 3FN 1 22EP 2 36AT 2 14594 1 14593 2 35K 4 36AS 4 22BF 4 36P 4 22BU 8 36G 8 63L 1 8875 1 MA-RG Series 7-31 7 Parts and Drawings M14030 R3 MA-30RG assembly A12554 7-32 NOV Brandt 7 M14030 R3 Parts and Drawings A12554 parts list Item # Part # Description Qty Gear reducer with oil 30 hp motor option 230/460V 1800 rpm 230/460 1800 RPM 240V SH 25kW 460V 1800 RPM 240V SH IEC Base Coupling guard Coupling motor Coupling reducer Flexible insert Rigid coupling male Bushing gear reducer output shaft HHCS 3/8″ — 16UNC x 1″ 3/8″ lock nut 3/8″ washer flat HHCS 1/2″ — 13UNC x 2 1/4″ 1/2″ lock nut 1/2″ washer flat HHCS 5/8″ — 11UNC x 2″ Shaft and impeller checklist 5/8″ washer flat Pallet required for shipping (not shown) Name plate HHCS 5/8″ — 11UNC x 1 3/4″ 1 19HU 1 2 1 1AU 99AJY 99AKB 3 12518 1 4 34FB 1 5 21KL 1 6 21LA 1 7 20AK 1 8 21P 1 9 3FN 1 10 22Y 2 11 35L 2 12 36AT 4 13 22NW 4 14 35K 4 15 36AS 8 16 04-161 4 17 8875 1 18 36G 8 19 77F 1 20 63L 1 21 04-616 4 MA-RG Series 7-33 7 Parts and Drawings M14030 R3 MA-30RGLP assembly A14571 7-34 NOV Brandt 7 M14030 R3 Parts and Drawings A14571 parts list Item # Part # Description Qty Gear reducer with oil 30 hp motor option 230/460V 1800 rpm 25kW 460V 1800 RPM 240V SH IEC Base Coupling guard Coupling motor Coupling reducer Flexible insert Rigid coupling male Bushing gear reducer output shaft HHCS 3/8″ — 16UNC x 3/4″ 3/8″ washer flat Motor mount Bolt mounting plate 1/2″ lock nut 1/2″ washer flat HHCS 3/4″ — 10UNC x 1 1/2″ 3/4″ flat washer HHCS 5/8″ — 11UNC x 2″ 5/8″ flat washer Name plate Shaft and impeller checklist 1 19HU 1 2 1 1AU 99AKB 3 14595 1 4 34FB 1 5 21KL 1 6 21LA 1 7 20AK 1 8 21P 1 9 3FN 1 10 22EP 2 11 36AT 2 12 14594 1 13 14593 2 14 35K 4 15 36AS 4 16 22BF 4 17 36P 4 18 22BU 8 19 36G 8 20 63L 1 21 8875 1 MA-RG Series 7-35 7 Parts and Drawings M14030 R3 MA-40RG assembly A14467 7-36 NOV Brandt 7 M14030 R3 Parts and Drawings A14467 parts list Item # Part # Description Qty Gear reducer with oil 40 hp motor 230/460V 1800 rpm Base Coupling guard Coupling motor Coupling reducer Flexible insert Rigid coupling male Bushing gear reducer output shaft HHCS 3/8″ — 16UNC x 1″ 3/8″ lock nut 3/8″ washer flat HHCS 1/2″ — 13UNC x 2 1/4″ 1/2″ lock nut 1/2″ washer flat HHCS 5/8″— 11UNC x 2″ Shaft and impeller checklist 5/8″ washer flat Pallet required for shipping (not shown) Name plate HHCS 5/8″ — 11UNC x 1 3/4″ 1 19HU 1 2 1BF 1 3 14522 1 4 34FB 1 5 21MG 1 6 21LA 1 7 20AK 1 8 21P 1 9 3FN 1 10 22Y 2 11 35L 2 12 36AT 4 13 22NW 4 14 35K 4 15 36AS 8 16 04-161 4 17 8875 1 18 36G 8 19 77F 1 20 63L 1 21 04-616 4 MA-RG Series 7-37 7 Parts and Drawings M14030 R3 MA-40RGLP assembly A14572 7-38 NOV Brandt 7 M14030 R3 Parts and Drawings A14572 parts list Item # Part # Description Qty Gear reducer with oil 40 hp motor 230/460V 1800 rpm Base Coupling guard Coupling motor Coupling reducer Flexible insert Rigid coupling male Bushing gear reducer output shaft HHCS 3/8″ — 16UNC x 3/4″ 3/8″ washer flat Motor mount Bolt mounting plate 5/8-11 lock nut 5/8″ washer flat HHCS 3/4″ — 10UNC x 1 1/2″ 3/4″ flat washer HHCS 5/8″ — 11UNC x 2″ Name plate Shaft and impeller checklist 1 19HU 1 2 1BF 1 3 14586 1 4 34FE 1 5 21MG 1 6 21LA 1 7 20AK 1 8 21P 1 9 3FN 1 10 22EP 2 11 36AT 2 12 14585 1 13 14584 2 14 35V 4 15 36G 12 16 22BF 4 17 36P 4 18 22BU 8 19 63L 1 20 8875 1 MA-RG Series 7-39 7 Parts and Drawings M14030 R3 MA-25/MA-30/MA-40 shaft and impeller assembly PI5091 7-40 NOV Brandt 7 M14030 R3 Parts and Drawings PI5091 parts list Item # Part # Description Qty 1 21Q Coupling rigid female 1 2 3U Bushing shaft 1 3 15K Shaft 1 4 3W Bushing impeller 1 5 93D Stabilizer 1 6 Impeller 1 17V 40 dia canted 17G 44 dia canted 17K 48 dia canted 17L 52 dia canted 17AM 40 dia flat 17AO 44 dia flat 17AP 48 dia flat 17CL 50 dia flat 17AQ 52 dia flat 17CD 52 dia contour 17CC 54 dia contour 17BQ 56 dia contour 17BO 60 dia contour 17BZ 64 dia contour MA-RG Series 7-41 7 Parts and Drawings M14030 R3 7-42 NOV Brandt 8Wordwide Locations International Argentina Bolivia Corrientes 330, 5to. Piso Oficina 516 (C1043AAQ) Buenos Aries, Argentina Santa Cruz de la Sierra Bolivia CP 3813 phone 54-114-394-3939 54-114-394-4599 54-114-394-6213 phone 591-33-553500 591-33-553501 591-33-554280 fax 54-114-394-4499 fax 591-33-553501 Brazil Canada Av. Amaral Peixoto S/N Km 164.5, Bairro Imboassica Macae, Rio de Janeiro 6616 - 45th Street Leduc, Alberta T9E 7C9 phone 55-22-2773-0600 phone 780-986-6063 fax 55-22-2773-0606 fax 780-986-6362 Canada Canada #1600 - 540 - 5th Avenue S.W. Calgary, Alberta T2P 0M2 P.O. Box 1520, 77 Escana St. Estevan, Saskatchewan S4A 2L7 phone 403-264-9646 403-303-3450 phone 306-634-3351 fax 403-263-8488 fax 306-634-1299 cell 403-850 5830 Canada Colombia 11453-97 Ave Grande Prairie T8V 5R8 Carrera 9A No. 97A-53 4to Piso, Edificio Siracusa Oficina #403 Bogota, Colombia phone 780-538-1615 phone 571-644-4510 571-635-5859 fax 780-538-1896 fax 571-635-5758 571-623-4455 Ecuador Peru Ave. Naciones Unidas 1084 Edificio Banco La Previsora Torre B Oficina 612 Quito, Ecuador Calle Mariano de Los Santos #183, Oficina 402 San Isidro Lima, Peru phone 5932-224-3224 5932-224-4880 phone 51-1-221-1813 51-1-221-0341 51-1-221-0779 51-1-422-1373 51-1-422-1377 51-1-422-1356 fax 5932-224-3212 fax 51-1-222-2474 MA-RG Series 8-1 8 Worldwide Locations 8 The Netherlands Norway De Hulteweg 3b 7741 LE Coevorden The Netherlands Gamie Forusvn 25 Stavanger N-4033 Norway phone 31-524-582718 phone 47-51-951460 fax 31-524-534814 fax 47-51-951470 Scotland Trinidad Badentoy Way Badentoy Park Portlethen, Aberdeen AB12 4YB Scotland Building 5A Edoo's Industrial Cor. South Trunk Road, San Fernando La Romain, Trinidad phone 44-1224-787700 phone 868-652-3707 868-652-0808 fax 44-1224-784555 fax 868-657-9771 United Arab Emirates Venezuela P.O. Box 22148 Dubai, UAE Av. 58 No. 140-315 Zona Industrial 1era. Etapa Maracaibo, Estado Zulia, Venezuela phone 971-43-472468 phone 011-58-261-7379619 011-58-261-7379701 011-58-261-7358824 011-58-261-7359941 fax 971-43-472340 fax 011-58-261-7379624 Venezuela Venezuela Carretera Negra Al Lado Campo Las Palmas Anaco, Estado Anzoátegui, Venezuela Calle Amparo Sector Las Morochas #130 Ciudad Ojeda, Estado. Zulia, Venezuela phone 011-58-282-4222808 011-58-282-4145273 phone 011-58-265-4150355 011-58-265-4150356 fax 011-58-282-4222473 fax 011-58-265-6319843 Venezuela Venezuela Parcela 6, Manzana 8, Galpón 3, Zona Industrial Maturín, Estado Monagas, Venezuela Av. Industrial Edificio La Cascada Piso #1 Barinas, Estado Barinas, Venezuela phone 011-58-291-6516866 011-58-291-6526380 phone 011-58-273-5320259 011-58-273-5322824 fax 011-58-291-6516083 fax 011-58-273-5324875 M14030 R3 -2 NOV Brandt 8 Worldwide Locations M14030 R3 United States California Colorado 7300 Downing Avenue Bakersfield, CA 93308 1630 Welton Street, Suite 300 Denver, CO 80202 phone 661-588-8503 phone 303-592-9250 fax 661-588-8506 fax 303-825-1578 Louisiana Louisiana NOV Brandt Advanced 618 Hangar Drive P.O. Box 9188 (70562) New Iberia, LA 70560 1515 Poydras Street, Suite 1850 New Orleans, LA 70112 phone 337-365-0306 phone 504-636-3660 fax 337-365-0375 fax 504-636-3670 Louisiana Louisiana 1327 Eraste Landry P.O. Box 52252 (70505) Lafayette, LA 70506 4178 Trailer Town Road Jennings, LA 70546 phone 800-359-5935 phone 800-359-5951 fax 337-235-3739 fax 318-774-2347 North Dakota Oklahoma 4965 Second Street S.W. P.O. Box 326 (58602) Dickinson, ND 58601 3216 Aluma Valley Drive P.O. Box 95169 (73143-5169) Oklahoma City, OK 73121 phone 701-227-8608 phone 405-478-0047 800-725-4986 fax 701-227-8612 fax 405-478-0177 Oklahoma Texas 919 17th Street Yukon, OK 73099 2800 N. Frazier Conroe, TX 77303 phone 405-350-7077 phone 936-441-0006 fax 405-354-6749 fax 936-523-2781 Texas Texas 426 Flato Road Corpus Christi, TX 78405 13700-B Luthe Road Houston, TX 77039 phone 361-289-7794 800-725-4974 phone 281-590-4464 fax 361-289-9058 fax 281-590-9282 MA-RG Series 8-3 8 Worldwide Locations 8 Texas Texas 4506B Brittmoore Houston, TX 77041 12950 West Little York Houston, TX 77041 phone 713-980-8200 800-725-4965 phone 713-856-4100 fax 713-466-1496 fax 713-856-4133 Texas Texas 2902 N. Mechanic El Campo, TX 77437 4710 Andrews Hwy. Odessa, TX 79762 phone 800-725-4974 phone 432-550-6802 888-563-0663 fax 432-550-3190 Wyoming 6775 W. Yellowstone P.O. Box 2852 (82601) Casper, WY 82604 phone 307-237-9431 307-237-9441 fax 307-237-6110 M14030 R3 -4 NOV Brandt Warranty General Information Maintenance and Repair General Information Intended audience Conventions Notes, cautions, and warnings Notes Cautions Warnings Illustrations Safety requirements Personnel training Recommended tools General system safety practices Replacing components Maintenance Proper use of equipment Product Information Introduction Motor Gearbox Mounting base Flat-blade impellers Figure 2-1. Flat blade impellers promote radial flow in shallow tanks. Canted-blade impellers Figure 2-2. Canted blade impellers promote axial flow within a tank. Contour-blade impellers Figure 2-3. Contour blade impellers promote axial flow with less shear to the mud. Multiple impellers Impeller placement Impeller shaft Bottom shaft stabilizer Options Available models Installation Proper mounting location Mounting fasteners Proper electrical service Oil fill breather Impeller rotation Impeller shaft alignment Figure 3-1. Impeller shaft alignment Long term storage Operation Startup Figure 4-1. Oil level check Initial oil change Troubleshooting Maintenance and Repair Inspection Recommended greases Oil changes Recommended oils To change the gearbox oil 1. Switch the unit off. Figure 6-1. Location of plugs Gear reducer oil capacity Fastener torque (lb/in) Routine maintenance checklist Startup 1. Check oil level with agitator off: oil should be level with the bottom of the oil level hole. Daily 1. Inspect for oil leaks. Periodic 1. Check oil level. Parts and Drawings One-year recommended spare parts MA-3RGC spare parts list MA-5RGC spare parts list MA-10RG spare parts list MA-15RG and MA-15RGLP spare parts list MA-20RG and MA-20RGLP spare parts list MA-25RG and MA-25RGLP spare parts list MA-30RG and MA-30RGLP spare parts list MA-40RG and MA-40RGLP spare parts list MA-3RGC assembly A15915 A15915 parts list 1 2 3 4 5 6 7 8 9 10 11 12 13 14 MA-3 shaft and impeller assembly PI5079 PI5079 parts list MA-5RGC assembly A17044 A17044 parts list 2 3 4 5 6 7 8 9 10 11 12 MA-5 shaft and impeller assembly PI5081 PI5081 parts list MA-10RG assembly A17507 A17507 parts list MA-10RG shaft and impeller assembly PI5085 PI5085 parts list MA-15RG assembly A16857 A16857 parts list 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 MA-15RGLP assembly A16860 A16860 parts list 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 MA-15 shaft and impeller assembly PI5087 PI5087 parts list MA-20RG assembly A12548 A12548 parts list MA-20RGLP assembly A16980 A16980 parts list 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 MA-20 shaft and impeller assembly PI5089 PI5089 parts list MA-25RG assembly A12508 A12508 parts list MA-25RGLP assembly A16979 A16979 parts list 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 MA-30RG assembly A12554 A12554 parts list MA-30RGLP assembly A14571 A14571 parts list MA-40RG assembly A14467 A14467 parts list MA-40RGLP assembly A14572 A14572 parts list MA-25/MA-30/MA-40 shaft and impeller assembly PI5091 PI5091 parts list Wordwide Locations International United States /ColorImageDict > /JPEG2000ColorACSImageDict > /JPEG2000ColorImageDict > /AntiAliasGrayImages false /CropGrayImages true /GrayImageMinResolution 300 /GrayImageMinResolutionPolicy /OK /DownsampleGrayImages true /GrayImageDownsampleType /Bicubic /GrayImageResolution 300 /GrayImageDepth -1 /GrayImageMinDownsampleDepth 2 /GrayImageDownsampleThreshold 1.50000 /EncodeGrayImages true /GrayImageFilter /DCTEncode /AutoFilterGrayImages true /GrayImageAutoFilterStrategy /JPEG /GrayACSImageDict > /GrayImageDict > /JPEG2000GrayACSImageDict > /JPEG2000GrayImageDict > /AntiAliasMonoImages false /CropMonoImages true /MonoImageMinResolution 1200 /MonoImageMinResolutionPolicy /OK /DownsampleMonoImages true /MonoImageDownsampleType /Bicubic /MonoImageResolution 1200 /MonoImageDepth -1 /MonoImageDownsampleThreshold 1.50000 /EncodeMonoImages true /MonoImageFilter /CCITTFaxEncode /MonoImageDict > /AllowPSXObjects false /CheckCompliance [ /None ] /PDFX1aCheck false /PDFX3Check false /PDFXCompliantPDFOnly false /PDFXNoTrimBoxError true /PDFXTrimBoxToMediaBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXSetBleedBoxToMediaBox true /PDFXBleedBoxToTrimBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXOutputIntentProfile () /PDFXOutputConditionIdentifier () /PDFXOutputCondition () /PDFXRegistryName () /PDFXTrapped /False /Description > /Namespace [ (Adobe) (Common) (1.0) ] /OtherNamespaces [ > /FormElements false /GenerateStructure true /IncludeBookmarks false /IncludeHyperlinks false /IncludeInteractive false /IncludeLayers false /IncludeProfiles true /MultimediaHandling /UseObjectSettings /Namespace [ (Adobe) (CreativeSuite) (2.0) ] /PDFXOutputIntentProfileSelector /NA /PreserveEditing true /UntaggedCMYKHandling /LeaveUntagged /UntaggedRGBHandling /LeaveUntagged /UseDocumentBleed false >> ] >> setdistillerparams > setpagedevice