Frontier 390 Instruction Manual Applied Op System

INSTRUCTION MANUAL Applied Operating Instructions PP3-B166E2 System Disk Ver.4.0 SP2500 LP2500P DIGITAL MINILAB SCANNER/IMAGE PROCESSOR FRONTIER 390 LASER PRINTER/PAPER PROCESSOR SP2500 LP2500P Second Edition • This Instruction Manual — Applied Operating Instructions — explains the procedures for operating and maintaining the Fujifilm Digital Minilab FRONTIER 390 SP2500 and LP2500P, as well as precautions for use. • To ensure proper use and optimum performance of the SP2500 and LP2500P Digital Minilab and optional 135ANL (NF2500AG), read this manual thoroughly. • This manual should be kept in a fixed place near the machine so that it can be referred to any time a point needs to be clarified. • In addition to this instruction manual, the following separate volumes have been prepared: Basic Operating Instructions: This volume describes the basic operating instructions not included in these “Applied Operating Instructions”. Condition Setup and Maintenence: This volume describes the condition setup and maintenence procedures for the SP2500 and LP2500P Digital Minilab. • For the optional Multi-film Carrier MFC10Y, Pricing Unit PU800B or Variety Print Service, refer to the appropriate Instruction Manual. • The optional automatic negative loading system NF2500AG is called the 135ANL. NOTICE 1. Electro-optical-mechanical reproduction of this manuscript is strictly forbidden. 2. Product innovations may result in specification changes without prior notice. UNITED STATES OF AMERICA (FCC) NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. CANADA (ICES) This class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations. Cet appareil numérique de la class A respecte toutes les exigences du Réglement sur le matériel brouilleur du Canada. INTRODUCTION 1 OPERATIONAL SAFETY AND USE CONDITIONS 2 ADDITIONAL OPERATING INSTRUCTIONS 3 SETUP AND MAINTENANCE 4 DAILY MAINTENANCE 5 PERIODICAL MAINTENANCE AND INSPECTION 6 ERROR MESSAGES AND ACTION TO TAKE 7 PAPER JAMMING 8 NEGATIVE JAMMING IN 135ANL (OPTIONAL) 9 STREAK MARKS ON PRINTS AND COUNTERMEASURES 10 LIST OF CONSUMABLES 11 INDEX CONTENTS 1 OPERATIONAL SAFETY AND USE CONDITIONS 5 1.1 Safety .............................................................................................................................................. 6 1.1.1 Basic Operating Precautions ............................................................................................ 6 1.1.2 Caution regarding Electric Shock ...................................................................................... 6 1.2 Laser Radiation Safety ............................................................................................................ 7 1.2.1 Laser Radiation Safety ...................................................................................................... 7 1.2.2 Laser Warning Label ......................................................................................................... 7 1.3 Safety Indication ........................................................................................................................ 8 1.3.1 Caution Label Locations on Scanner/Image Processor .................................................... 8 1.3.2 Caution Label Locations on Printer/Paper Processor ..................................................... 10 1.3.3 Laser Caution Label Locations on Printer ....................................................................... 12 1.4 Room Conditions .................................................................................................................... 13 1.5 CRT Monitor and Main Control Unit Handling Precautions .................................. 14 1.5.1 CRT Monitor .................................................................................................................... 14 1.5.2 Main Control Unit ............................................................................................................ 14 1.6 Processing Chemical (CP-48S) Handling ..................................................................... 15 1.6.1 Handling Precautions ...................................................................................................... 15 1.7 Certification and Identification Labels ........................................................................... 16 1.7.1 Certification and Identification Label Locations ............................................................... 16 2 ADDITIONAL OPERATING INSTRUCTIONS 19 2.1 Manual Start-up ........................................................................................................................ 20 2.2 IX240 Strip Film Printing ...................................................................................................... 21 2.3 Back Printing Selection and Custom Setup Back Printing Display .................. 22 2.4 Front Printing ............................................................................................................................ 25 2.4.1 Date/Time Printing .......................................................................................................... 25 2.4.2 Title Printing .................................................................................................................... 25 2.5 Center Cropping ...................................................................................................................... 26 2.6 IX240-size Reversal Film Print ........................................................................................... 27 2.7 Black & White Negative Printing ....................................................................................... 28 2.8 1-Frame Image Display Printing ....................................................................................... 29 2.9 Sort Data Display/Setting ..................................................................................................... 31 2.10 Unexposed Frame-Detection Level Setup .................................................................... 32 2.11 Tone Adjustment ...................................................................................................................... 33 2.12 Selecting Sharpness Level ................................................................................................. 34 2.13 Monotone Printing .................................................................................................................. 35 2.13.1 Making Monotone Prints from Monotone Film (for Color Development) ......................... 35 2.13.2 Making Monotone Prints from Color Film ........................................................................ 36 2.14 RP-tone Correction ................................................................................................................. 37 2.15 Auto Correction ON/OFF ...................................................................................................... 38 2.16 Paper Feed .................................................................................................................................. 39 2.17 Custom Setting Selection .................................................................................................... 40 2.18 Forced Printing ......................................................................................................................... 43 3 SETUP AND MAINTENANCE 45 3.1 “Setup and Maintenance” Menu Screen ....................................................................... 46 3.2 Production Information ......................................................................................................... 47 3.3 Paper Condition Setup .......................................................................................................... 49 3.4 Processing Solution Temperature Check ..................................................................... 53 3.5 Control Strip Processing ..................................................................................................... 54 3.5.1 Control Strip Preparation ................................................................................................ 54 3.5.2 Control Strip Processing ................................................................................................. 56 3.5.3 Control Strip Storage and Handling Precautions ............................................................ 59 3.6 Scanning Lamp/Reflector Replacement ....................................................................... 60 3.7 Scanning Lamp Position Adjustment ............................................................................. 66 3.8 135 Light Source Aperture Table ...................................................................................... 68 3.9 135ANL (Optional) Negative Catcher Section Cleaning ......................................... 69 3.10 Replenisher Pump Output Measurement ..................................................................... 71 4 DAILY MAINTENANCE 75 4.1 Ink Ribbon Replacement ...................................................................................................... 76 4.2 Turning Power OFF in an Emergency ............................................................................. 80 4.2.1 Turning Power OFF in an Emergency (Mechanical/Software Abnormality) .................... 80 4.2.2 Manual Shut-off of Scanner Power ................................................................................. 81 4.2.3 Manual Shut-off of Printer Power .................................................................................... 81 5 PERIODICAL MAINTENANCE AND INSPECTION 83 5.1 Maintenance Schedule .......................................................................................................... 84 5.2 Power OFF/ON .......................................................................................................................... 86 5.2.1 Turning OFF/ON Scanner ............................................................................................... 86 5.2.2 Turning OFF/ON Printer .................................................................................................. 87 5.3 Cleaning the Light Source Section Air Filter .............................................................. 89 5.4 Cleaning the Scanner Power Supply Section Air Filter .......................................... 90 5.5 Cleaning the Printer Section Air Filters ......................................................................... 91 5.6 Cleaning the Printer Power Source Section Air Filters .......................................... 92 5.7 Cleaning the Processing Solution Cooling Air Filters ............................................ 93 5.8 Dryer Section Air Filter ......................................................................................................... 94 5.9 Cutter Loop Sensor Cleaning ............................................................................................ 95 5.10 Replacing the Circulation Filters ...................................................................................... 96 5.11 Washing the Processing Racks ........................................................................................ 98 5.12 Cleaning the Film Cooling Air Compressor Filter .................................................. 104 5.13 Cleaning the Light Source Optical Filters .................................................................. 106 5.14 Cleaning the Densitometer White Board ..................................................................... 109 6 ERROR MESSAGES AND ACTION TO TAKE 111 7 PAPER JAMMING 143 7.1 Paper Jammed in Printer ................................................................................................... 144 7.1.1 Paper Magazine Removal ............................................................................................. 144 7.1.2 Paper Jammed in Paper Feed Unit (W-2401) ............................................................... 145 7.1.3 Paper Jammed in Unit 1 (W-2402) ................................................................................ 145 7.1.4 Paper Jammed in Exposure Section Feed Unit (W-2403) ............................................ 146 7.1.5 Paper Jammed in Unit 2 (W-2404) ................................................................................ 147 7.1.6 Paper Jammed in Unit 4/5 (W-2405/W-2406) ............................................................... 149 7.1.7 Paper Jammed at Loop 1/2/3/4/5 .................................................................................. 151 7.1.8 Remaining Paper Length Adjustment after Removing Jammed Paper ......................... 151 7.2 Paper Jammed in Processor ............................................................................................ 152 7.2.1 Paper Jammed in Processor or Dryer (W-2601) ........................................................... 152 7.2.2 Paper Jammed in Cutter Section (W-2602) .................................................................. 157 8 NEGATIVE JAMMING IN 135ANL (OPTIONAL) 159 8.1 Negative Jamming during Pre-scanning .................................................................... 160 8.2 Negative Jamming during Fine-scanning .................................................................. 162 9 STREAK MARKS ON PRINTS AND COUNTERMEASURES 165 9.1 Types of Streak Marks ......................................................................................................... 166 9.1.1 Pressure Cover Section of Auto Film Carrier ................................................................ 166 9.1.2 Mask Section of Auto Film Carrier ................................................................................ 166 9.1.3 Mirror Box ..................................................................................................................... 167 9.2 Countermeasures .................................................................................................................. 168 10 LIST OF CONSUMABLES 169 10.1 Scanner ...................................................................................................................................... 170 10.2 Printer Processor .................................................................................................................. 171 11 INDEX 173 Index ............................................................................................................................................ 174 Index of Basic Operating Instructions ......................................................................... 176 5 1 OPERATIONAL SAFETY AND USE CONDITIONS Before using the equipment, carefully read and thoroughly understand the precautions set forth in this section. The safety precautions are classified into WARNING and CAUTION categories. Supplementary operating instructions are given under IMPORTANT and NOTE categories. These four categories are defined as follows. WARNING indicates a potentially hazardous situation which, if not avoided, could result in serious injury or even death. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices and property-damage-only accidents. IMPORTANT IMPORTANT describes improper handling procedures that may adversely affect performance or damage the equipment. NOTE: NOTE designates those items, provisions, and supplementary explanations for which it is important to maintain methodical concern and consideration relative to operational procedures. 1.1 Safety ............................................................................................... 6 1.1.1 Basic Operating Precautions ............................................... 6 1.1.2 Caution regarding Electric Shock ......................................... 6 1.2 Laser Radiation Safety ........................................................... 7 1.2.1 Laser Radiation Safety ......................................................... 7 1.2.2 Laser Warning Label ............................................................ 7 1.3 Safety Indication ........................................................................ 8 1.3.1 Caution Label Locations on Scanner/Image Processor ....... 8 1.3.2 Caution Label Locations on Printer/Paper Processor .......... 10 1.3.3 Laser Caution Label Locations on Printer ............................ 12 1.4 Room Conditions ...................................................................... 13 1.5 CRT Monitor and Main Control Unit Handling Precautions .......... 14 1.5.1 CRT Monitor ......................................................................... 14 1.5.2 Main Control Unit ................................................................. 14 1.6 Processing Chemical (CP-48S) Handling .................... 15 1.6.1 Handling Precautions ........................................................... 15 1.7 Certification and Identification Labels .......................... 16 1.7.1 Certification and Identification Label Locations.................... 16 66 1.1.1 Basic Operating Precautions • When accessing the machine interior for inspection or servicing, turn the power switch to STANDBY, place the built-in circuit breaker in the OFF (K) position, and turn OFF the main power circuit breaker. Inspecting or servicing the inside of the machine with the main power circuit breaker left ON may expose personnel to hazardous conditions and damage the machine. • If the machine emits smoke, generates an abnormal sound or becomes unduly hot on its external surfaces, immediately stop using it, set the power switch to STANDBY, place the built-in circuit breaker in the OFF (K) position, turn OFF the main power circuit breaker, and contact your local dealer. z Do not modify the machine without permission from the manufacturer because safety assurance features and other essential functions may be impaired. If the machine needs to be modified, contact your local dealer. x Never remove covers or other parts that are screwed down to avoid the risk of electric shock or injury to personnel. If any parts need to be unscrewed, contact your local dealer. • Use only Fujifilm-recommended replacement parts. IMPORTANT If parts other than those recommended by Fujifilm are used, the warranty will be voided. z Do not operate the machine with cover open/close sensors forced ON while the covers are open. These sensors serve as safety switches. If they are forced ON, the system mistakenly assumes that the open covers are “closed” making the machine operative, and this may expose personnel to hazardous conditions and damage the machine. • Never position objects in close proximity to light sources or processing or dryer section cover vents. Doing so will impair machine ventilation, thereby causing temperature control problems. x Do not stare at the light emitted from the light source for prolonged periods of time because this may damage your eyesight. c Before replacing the scanning lamp or reflector, wait until the lamp cools. Observe this precaution to avoid burns. v Do not use spray cleaners containing combustible substances as these constitute fire hazard. 1.1.2 Caution regarding Electric Shock Utmost care should be taken as the machine is connected to a 200/210/ 220/230/240V AC power source. Avoid the possibility of electric shock by noting the following: • Never operate the machine if it is wet. • Never operate the machine if the surrounding floor is wet. • Ensure that the electrical earth connection is permanently made. • Ensure that all cables are undamaged and correctly connected. 1.1 Safety 7 1 O PERATIO NAL SAFETY AND USE CO NDITIO NS 7 1.2.1 Laser Radiation Safety This product is a Class 1 laser device for which biological hazards have not been established. Follow all warnings on the device label and in the manual. • The adjustment of controls or the performance of procedures in ways not specified herein may result in hazardous radiation exposure. • The exposure section front cover and upper side door of this device are provided with safety interlocks which prevent leakage of laser radiation when the covers are opened. Do not press the safety interlocks when these sections are opened. Otherwise, laser emissions may occur, resulting in serious hazards. 1.2.2 Laser Warning Label Protective housing labels and its position required by the Section J of Chapter 1 of 21 CFR, issued by the U.S.FDA are shown in the subsections 1.2.2 and 1.8.1. REFERENCE: The FDA (Food and Drug Administration) is a U.S. government agency that has authority over the safety of major high-energy-radiating products. Laser Max. Output Wavelength 3B R Class G B Semi-conductor Solid-state Laser 685 nm 532 nm 473 nm 10 mW 7 mW 0.3 mW Laser Radiation Specification 1.2 Laser Radiation Safety 88 On the machine, each location shown below is provided with a caution label concerning safety. When operating or maintaining the machine, take care to avoid burns or other personal injury. 1.3.1 Caution Label Locations on Scanner/Image Processor 1.3 Safety Indication EZ1257 9 1 O PERATIO NAL SAFETY AND USE CO NDITIO NS 9 GD1550-1 1010 GD1559 1.3.2 Caution Label Locations on Printer/Paper Processor 11 1 O PERATIO NAL SAFETY AND USE CO NDITIO NS 11 GD1560 1212 CAUTION Visible laser radiation when open DO NOT STARE INTO BEAM CAUTION Visible laser radiation when open DO NOT STARE INTO BEAM GD1618 1.3.3 Laser Caution Label Locations on Printer 13 1 O PERATIO NAL SAFETY AND USE CO NDITIO NS 13 • Temperature: 15° to 30°C (59° to 86°F) Ambient room temperatures above 30°C (86°F) or below 15°C (59°F) will destabilize processing and replenisher solution temperatures to the detriment of processing performance. Pay special attention to room temperatures in wintertime and maintain solution temperatures within designated ranges. • Relative Humidity: 30% to 70% Relative humidities above 70% will result in inadequate printer paper transport or improper paper drying, producing abnormal prints. Maintain the ambient room relative humidity within the range of 30% to 70% RH at all times. • Ventilation Provide a vent close to the processor section and maintain adequate ventilation. • Illumination: 500 lux or lower Maintain room illumination levels so that no more than 500 lux falls on the scanner and printer upper surfaces. Should the equipment main body or paper magazine be exposed to direct outside light or strong reflected light, use curtains or blinds to shield the equipment from such extraneous light. REFERENCE: Two 40W fluorescent lamps provide 500 lux of illumination at a distance of 1 meter (3.3 ft.) NOTE: Excessively high indoor illumination levels will adversely affect the quality of finished prints. 1.4 Room Conditions 1414 1.5.1 CRT Monitor If anything unusual occurs during operation, such as smoke, strange noise, or peculiar odor coming from the equipment,disconnect the power plug immediately and contact your dealer. If you continue using the equipment in this condition, fire, electric shock or a breakdown may result. � In case you spill liquid or drop something into the cabinet, disconnect the power plug immediately and contact your local dealer. � Do not obstruct air vents. � Do not place the monitor close to magnetic fields. 1.5.2 Main Control Unit To prevent damage to the system, abide by the following points. · Do not install any application software without Fujifilm’s consent. · Do not modify the data structure or data in the hard disk. · Do not open the main control unit without the consent of a Fujifilm service representative. · Do not add to or modify expansion cards or RAM cards. · Do not reboot using the [Ctrl]+[Alt]+Del] keys. 1.5 CRT Monitor and Main Control Unit Handling Precautions 15 1 O PERATIO NAL SAFETY AND USE CO NDITIO NS 15 1.6.1 Handling Precautions Processing chemicals should be handled in accordance with the precautions indicated on the boxes and labels of the respective chemicals. � Always wear protective gloves and safety goggles when handling chemicals with the above indications. This is recommended even for chemicals without these indications. For greater protection, the use of a protective mask and apron is also recommended. � Wash hands thoroughly after handling processing chemicals or solutions. � Any spilled chemicals should be wiped up immediately. � Use caution when mixing chemicals as certain mixtures may produce toxic gases. � If you get any chemical on your skin or in your eyes, immediately flush the affected part with a great amount of water. � If you swallow any chemical or get any in your eyes, seek medical attention immediately and show the physician the information printed on the box or label of the chemical(s) involved. � In some countries, chemicals carrying a poison label are required by law to be stored under lock and key. You are responsible for ascertaining and complying with the regulations that apply in your country concerning the handling of poisonous substances. � Store chemicals in a safe place out of reach of children. � Waste solutions should be disposed of in accordance with the ordinances governing the handling of industrial waste products in your locale. The P1-R chemical in the CP-48S replenisher cartridge and the Component A of the P1 start-up chemical fall into the category of industrial waste. Should you have any questions concerning these chemicals, consult your service representative. Special note should be taken regarding the following properties of the CP-48S chemicals. � The P1-R chemical of the Replenisher Cartridge PC and Component A of the P1 Start-up Chemical These components contain P-phenylenediamine and may thus cause skin and eye irritation if improperly handled. They may be injurious to the health if swallowed. � The P2-RA Chemical of the Replenisher Cartridge PC and Component A of the P2 Start-up Chemical These components cause oxidation in metals. They may produce harmful ammonia gas if mixed with a chlorine-based bleach (hypochlorite) or an alkaline substance (P1-R or N1-RA). � The P2-RB Chemical of the Replenisher Cartridge PC and Component B of the P2 Start-up Chemical These components may produce harmful ammonia gas if mixed with a chlorine-based bleach (hypochlorite) or an alkaline substance (P1-R or N1-RA). They may also produce harmful sulfur trioxide gas when mixed with an acid. � FSC100 (Fuji Super Conditioner) This component contains dichloroisocyanurate and may thus produce harmful chlorine gas if mixed with an acid. It could be injurious to the health if swallowed. Safety GogglesProtective Gloves 1.6 Processing Chemical (CP-48S) Handling 1616 ELECTRICAL RATING 200/210/220/230/240V~ 32/ 32/ 28/ 29/ 30A 50/ 60Hz 200/210/220/230/240V~ 32/ 32/ 28/ 29/ 30A 346/365/380/400/415V3~N 15/ 15/ 12/ 12/ 12A 50/60Hz 200/210/220/230/240V~ 32/ 32/ 28/ 29/ 30A 200/210/220/230/240V3~ 23/ 24/ 20/ 21/ 21A 346/365/380/400/415V3~N 15/ 15/ 12/ 12/ 12A 50/60Hz FPO US GD1436-1 1.7 Certification and Identification Labels 1.7.1 Certification and Identification Label Locations 17 1 O PERATIO NAL SAFETY AND USE CO NDITIO NS 17 GD1550-2 19 2 ADDITIONAL OPERATING INSTRUCTIONS This section provides additional operating instructions not described in “Basic Operating Instructions”. 2.1 Manual Start-up .......................................................................... 20 2.2 IX240 Strip Film Printing ....................................................... 21 2.3 Back Printing Selection and Custom Setup Back Printing Display ... 22 2.4 Front Printing .............................................................................. 25 2.4.1 Date/Time Printing ............................................................... 25 2.4.2 Title Printing ......................................................................... 25 2.5 Center Cropping ......................................................................... 26 2.6 IX240-size Reversal Film Print ........................................... 27 2.7 Black & White Negative Printing ....................................... 28 2.8 1-Frame Image Display Printing ....................................... 29 2.9 Sort Data Display/Setting ..................................................... 31 2.10 Unexposed Frame-Detection Level Setup .................. 32 2.11 Tone Adjustment ....................................................................... 33 2.12 Selecting Sharpness Level .................................................. 34 2.13 Monotone Printing .................................................................... 35 2.13.1 Making Monotone Prints from Monotone Film (for Color Development) .... 35 2.13.2 Making Monotone Prints from Color Film............................. 36 2.14 RP-tone Correction .................................................................. 37 2.15 Auto Correction ON/OFF ....................................................... 38 2.16 Paper Feed .................................................................................... 39 2.17 Custom Setting Selection ..................................................... 40 2.18 Forced Printing ........................................................................... 43 20 q Press the start switch. • “Starting up the system” message appears. • The “Main Menu” screen appears after approximately 10 minutes. It normally takes about one hour for the machine to warm up at the start of operation. For this reason, it is recommended that the weekly timer be used if the next start time is known in advance (see the “Basic Operating Instructions”). EZ1192 Start Switch 2.1 Manual Start-up 21 2 AD D ITIO NAL O PERATING INSTRUCTIO NS Cut IX240 film cannot be fed. q Depress the inner end of the strip film guide. w Insert the strip film into the strip film guide with its leader notch facing the opposite side. • The film is fed automatically and all frames are pre-scanned. e Proceed with printing using the same procedure as for cartridge film printing (see “Basic Operating Instructions”). EZ1165 Strip Film Guide Notch EZ1211 2.2 IX240 Strip Film Printing 22 Select back printing pattern on the “135/120 Back Printing” or “IX240 Back Printing” screen. The custom setting numbers and back printing can be confirmed on the “Back Print of Custom Setting [Display]” screen. q On the printing screen, select “Printing (2)” and “Back Printing (2)” on the menu bar. • The pull-down menu appears. w Select “135/120”, “IX240” or “Back Print of Custom Setting [Display]”. • The “135/120 Back Printing”, “IX240 Back Printing” or “Back Print of Custom Setting [Display]” dialog box appears. e 135/120: q Select the back printing contents from “1” to “6”. w Select “User ID” or “Private Character” box and enter user ID or data using the numeric keys or full keyboard. The maximum number of characters is 3 for the user ID and 35 for private characters. r IX240: q Select a printing item from “1” to “4” of the printing items. w Select “1” or “2” for the date punctuation. 2.3 Back Printing Selection and Custom Setup Back Printing Display 23 2 AD D ITIO NAL O PERATING INSTRUCTIO NS Film Size 135 IX240 User ID + Correction Data + Sort No. + Double-character Frame No. + Custom Setting + Exposure Condition Retrieve No. Serial No. + Correction Data + Sort No. + Double-character Frame No. + Custom Setting + Exposure Condition Retrieve No. Sort No. + Private + Double-character Frame No. + Custom Setting + Exposure Condition Retrieve No. Sort No. + Date + Private + Double- character Frame No. + Custom Setting + Exposure Condition Retrieve No. Magnification + Correction Data + Sort No. + Rotating Angle + Double- character Frame No. + Custom Setting + Exposure Condition Retrieve No. No Back Printing Correction Data Sort No. Sort No. + Correction Data Magnification + Correction Data + Sort No. 1 2 3 4 5 6 1 2 3 4 ABC IARRWSSKK CMYDDD SORT CCCCCCCCCCCCCCCCCC SSSSS Sno IARRWSSKK CMYDDD SORT CCCCCCCCCCCCCCCCCC SSSSS SORT PP.......................................................PP CCCCCCCCCCCCCCCCCC SSSSS SORT YYYMMDD PP.......................................PP CCCCCCCCCCCCCCCCCC SSSSS MM.MM IARRWSSKK CMYDDD SORT AAA CCCCCCCCCCCCCCCCCC SSSSS IARRWSSKK CMYDDD SORT SORT IARRWSSKK CMYDDD MM.MM IARRWSSKK CMYDDD SORT Back Printing Format CCCCCCCCCCCCCCCCCC : Custom Setting : Double-character Frame No. ABC : User ID Sno : Serial No. SORT : Sort No. YYYMMDD : Date (Example: 19990205) PP...........................PP : Private-use Letters MM.MM : Magnification IARRWSSKK CMYDDD : Correction Data AAA : Rotating Angle SSSSS : Exposure Condition Retrieve No. t Custom Setup Back Print Display: • The custom setting numbers and back printing table appears. y Click [OK]. • The dialog box disappears. 24 CCCCCCC 00000 Exposure Condition Retrieve No. Frame No. Custom Setting (up to 18 characters) Custom Setting Number (01 to 64) (Not printed when master “00” is selected.) NA 010 ANA 0 NNN 0 XXXX Input Mode Code Mode N Color Negative P Color Reversal E External Input B Black & White X Others Automatic Correction Condition Code Level Hyper Tone 0 Full Correction OFF 1 Fixed Graduation OFF 2 For Correction OFF Confirmation A Full Correction ON B Fixed Graduation ON C For Correction ON Confirmation Graininess Control Level Code Graininess Control X OFF A Normal B Low High-definite Process Code RP Tone Face Express 0 OFF Normal 2 OFF High 4 ON Normal 6 ON High Sort No. Density Correction CMY Correction Graduation Level Code Level 0 Standard 1 All Hard 2 All Soft 3 Highlight Hard 4 Highlight Soft 5 Shadow Hard 6 Shadow Soft Hyper Tone Code Hyper Tone Processing X OFF A ON (Mode 1) B ON (Mode 2) Sharpness Level Code Level C Low 3 B Low 2 A Low 1 N Normal 1 High 1 2 High 2 3 High 3 25 2 AD D ITIO NAL O PERATING INSTRUCTIO NS Follow this procedure to select front printing for IX240-size film. Print date/time or title data if recorded in the IX information on the film by the camera or another tool. 2.4.1 Date/Time Printing q On the printing screen, select “Printing (2)” and “Front Printing (3)” on the menu bar before inserting film. • The “Front Printing” dialog box appears. w Select “YES” or “NO” for “Date and Time Printing”. Normally select “YES”. If front printing is not desired, select “NO”. e Click [OK]. • The dialog box disappears. 2.4.2 Title Printing q Insert the film into the auto film carrier NC240AG. w Select “Printing (2)” and “Front Printing (3)” on the menu bar. • The “Front Printing” dialog box appears. e Select the frame for title printing. r Select “YES” or “NO” for “Title Printing”. Normally select “YES”. If front printing is not desired, select “NO”. t Click [OK]. • The dialog box disappears. 2.4 Front Printing 26 Follow this procedure to perform center cropping with a reduction ratio of up to 98% of the standard magnification. Magnification up to 42 times is possible. q On the printing screen, select “Printing (2)” and “Cropping (7)” on the menu bar. • The “Center Cropping” and “ON” pull-down menu appears. w Select “ON”. • Magnification appears with each frame. e Press the [F2] key. F2 • The cursor moves to the magnification box. r Change the magnification using the [ ] and [ ] keys. • [ ]: To increase magnification. • [ ]: To decrease magnification. • When a large-size index print is selected, maximum magnification may be less than 42.00. Press the [F2] key again to return to the original magnification. t Proceed with printing. y Select “Printing (2)” and “Cropping (7)” on the menu bar. • The “Center Cropping” and “OFF” pull-down menu appears. u Select “OFF”. • Magnification indication for each frame disappears. 2.5 Center Cropping 27 2 AD D ITIO NAL O PERATING INSTRUCTIO NS q Install the auto film carrier NC240AG. w On the printing screen, select “Scanner Op. (3)” and “Original Select (1)” on the menu bar. • The “Input Selection” dialog box appears. e Select “Reversal” in the “Input Type” box and click [OK]. “Negative”, “Reversal” or “B/W negative” can be selected when the auto film carrier NC240AG is installed. • The dialog box disappears. • “Nega” on the left end of the printing status bar changes to “Rev.”. r Proceed with printing using the same procedure as for normal printing (see “Basic Operating Instructions”). t To return to color negative printing, select “Scanner Op. (3)” and “Original Select (1)” on the menu bar. Select “Color Negative” in the “Input Type” box and click [OK]. • The dialog box disappears. • Control returns to the color negative printing mode. Follow this procedure to print IX240-size reversal film using the NC240AG auto film carrier. 2.6 IX240-size Reversal Film Print 28 q On the printing screen, select “Scanner Op. (3)” and “Original Select (1)” on the menu bar. • The “Input Selection” dialog box appears. w Select “Black & White” in the “Input Type” box and click [OK]. “Negative” or “B/W negative” can be selected when the auto film carrier NC135AG is installed. “Negative”, “Reversal” or “B/W negative” can be selected when the auto film carrier NC240AG is installed. • The dialog box disappears. • “Nega” on the left end of the printing status bar changes to “B/W”. e Proceed with printing using the same procedure as for normal printing (see “Basic Operating Instructions”). r To return to color negative printing, select “Scanner Op. (3)” and “Original Select (1)” on the menu bar. Select “Color Negative” in the “Input Type” box and click [OK]. • The dialog box disappears. • Control returns to the color negative printing mode. Follow this procedure to print 135-size and IX240-size black & white negatives using the NC135AG and NC240AG auto film carriers. 2.7 Black & White Negative Printing 29 2 AD D ITIO NAL O PERATING INSTRUCTIO NS q Press the [Shift] and [F4] keys at the same time. Shift + F4 • Pressing these keys selects “High-speed”, “6- frame” or “1-frame”. • The image frame display mode changes from “six-frame” to “one-frame” to “high-speed (three-frame)”. Or click “Scanner Op. (3)” and “Frame Display Switch (4)” and select “1-frame”. • The 1-frame display appears. w Press the [FILM DRIVE] key to select the film feed mode. FILM DRIVE • Pressing the key alternates the mode from one to the other as shown below. “Semi” → “Auto” → “Manual” → “Semi” The “Manual” mode can be selected only in the “1 Frame” mode. Feed the frame by pressing the key or return to the previous frame by pressing the key after fine scanning in the “Manual” mode. e Insert the film. Follow this procedure to change the image frame mode on the printing screen from high-speed or six-frame mode to one-frame mode. 2.8 1-Frame Image Display Printing 30 • The color image appears in the frame. During the 1-frame screen, the frame return and feeding keys can be used. Preceding frame can be returned to printing. : Goes back 1 frame. : Goes forward 1 frame. r Proceed with printing using the same procedure as for normal printing (see “Basic Operating Instructions”). • The “W-1701” message appears after the key is pressed when the last frame is displayed. t Click [OK]. • The film is fed out from the auto film carrier. The film can be returned to the previous frame by pressing the key after clicking [Cancel]. y To return to the 6-frame display screen, press the [Shift] and [F4] keys twice at the same time. Shift + F4 Change the frame mode before loading the film. Or select “Scanner Op. (3)”, “Frame Display Switch (4)” and “6-frame” on the menu bar. • The 6-frame display screen appears. 31 2 AD D ITIO NAL O PERATING INSTRUCTIO NS q On the printing screen, select “Scanner Op. (3)” and “Sort Data Disp/Set(5)” on the menu bar. • The “Sort Data Display/Setting” dialog box appears. w To change the sort number, move the cursor to “Sort No. Change”, enter the new sort number and click [OK]. • The sort number of the next order will be changed to new number. If the preceding print order has not been sorted, the sort number cannot be changed. Press the [SORT] key before doing this procedure. Follow this procedure to display the sort data of the last order and change the sort number. 2.9 Sort Data Display/Setting 32 Line Boxes 1 Gray Images 2 Gray Image 3 Line Boxes q Select “Scanner Op. (3)” and “Scanner Mode Set (6)” on the menu bar. • The “Scanner Operation Setting” dialog box appears. w Click “135 Unexposed Frame Detect Level” or “IX240 Unexposed Frame Detect Level” box and select “1”, “2” or “3”. Unexposed frames are displayed on the monitor as the same condition as the index described below. 135-size: Printed frames are printed in a 135-size index print. Frames not printed are omitted from the index print. IX240-size and 135-size reorder with index: 1: Detects unexposed frames. The frame lines of the unexposed frames are printed in the index print. 2: Does not detect unexposed frames. The images of the unexposed frames are printed in the index print. 3: The image of the unexposed frames in the middle of the film and the frame lines of consecutive unexposed frames at the end of the film are printed in the index print. e Click [OK]. • The dialog box disappears. The detection level for unexposed frames can be selected. The unexposed frames are either printed in the index print or not, depending on the detection level. 2.10 Unexposed Frame-Detection Level Setup 33 2 AD D ITIO NAL O PERATING INSTRUCTIO NS q Insert the film into the auto film carrier. w Press the [F6] key. • The “Tone Adjustment” dialog box appears. Or select “Image Correct (4)” and “Tone Adjust (1)” on the menu bar. e Select the desired tone from “0” to “6” in the “Tone” box. r Select “YES” or “NO” in the “Hypertone” box. t Click [OK]. If [OK] is clicked, the selected frame is printed with the tone setup. If [Hold] is clicked, the tone setup is held until the [SORT] key is pressed or an auto sort is done. • The dialog box disappears. Follow this procedure to select the tone adjustment and to turn the hypertone function “ON” or “OFF”. 2.11 Tone Adjustment 34 q Insert the film into the auto film carrier. w Press the [F5] key. • The “Sharpness” dialog box appears. Or select “Image Correct (4)” and “Sharpness (2)” on the menu bar. e Select the desired level from “1” to “7” shown in the “Level” box. r Click [OK]. If [OK] is clicked, the selected frame is printed with the sharpness setup. If [Hold] is clicked, the sharpness setup is held until the [SORT] key is pressed or an auto sort is done. • The dialog box disappears. Follow this procedure to select the sharpness level. 2.12 Selecting Sharpness Level 35 2 AD D ITIO NAL O PERATING INSTRUCTIO NS q Insert the monotone film into the auto film carrier. • The scanner reads the DX code of the film and selects the correct film channel automatically if the film is set up in a special film channel. • If the DX code of the film, that is set up in a special film channel, cannot be read out, the message “I-1453 Film bar-code cannot be read. Process continued.” appears. If this message appears, select a film channel by following the steps below. q Click “Printing (2)” and “Special Film CH Select (5)” on the menu bar. • The “Special Film CH Selection” dialog box appears. w Select the film channel. e Click [OK]. • The monotone images are displayed on the monitor screen. w Proceed with printing using the same procedure as for normal printing (see “Basic Operating Instructions”). Monotone prints can be produced from either monotone or color films. 2.13.1 Making Monotone Prints from Monotone Film (for Color Development) 2.13 Monotone Printing 36 2.13.2 Making Monotone Prints from Color Film q Insert the color film into the auto film carrier. w Select the frame to be printed with monotone correction. e Select “Image Correct (4)” and “Monotone Correct (3)” on the menu bar. • The “Monotone Correction” dialog box appears. r Select “Yes” in the “Monotone Correction” box. • The correction list appears in the box. t Select the desired correction in the box and click [OK]. The selected frame is printed with the monotone correction after you click [OK]. If the [Hold] button is clicked, the monotone correction specification is held for the following frames. • The dialog box disappears. • The color image on the monitor changes to a monotone image. y Proceed with printing using the same procedure as for normal printing (see “Basic Operating Instructions”). • Operation returns to the normal printing mode after auto sorting. 37 2 AD D ITIO NAL O PERATING INSTRUCTIO NS q Insert the film into the auto film carrier. w Proceed with printing until the frame to be printed with RP-tone correction appears. e Select “Image Correct (4)” and “RP Tone (4)” on the menu bar. • The “RP-tone Correction” dialog box appears. r Move the cursor to “RP-tone Correction” and select “Yes” or “No”. t Click [OK]. If [OK] is clicked, the frame is printed with the RP- tone correction. If [Hold] is clicked, the correction setup is held for the following frames until the [SORT] key is pressed or auto sort is done. • The dialog box disappears. RP-tone (Reversal Print-tone) prints can be made from a negative film by using the RP-tone correction mode. 2.14 RP-tone Correction 38 q Insert the film into the auto film carrier. w Select “Image Correct (4)” and “Auto Correct ON➝OFF (5)” on the menu bar. • The “Auto Correct OFF” dialog box appears. e To turn auto correction OFF, click [OK]. If the [Hold] button has been clicked, auto correction is not turned OFF until the [SORT] key is pressed or an auto sort is done. • The dialog box disappears. r On the printing screen, select “Image Correct (4)” and “Auto Correct OFF➝ON (5)” on the menu bar. • The “Auto Correct ON” dialog box appears. t To turn auto correction ON, click [OK]. If the [Hold] button has been clicked, auto correction is not turned ON until the [SORT] key is pressed or an auto sort is done. • The dialog box disappears. Sometimes auto color correction does not function for color-biased films or films taken under different kinds of light sources (fluorescent light, tungsten light, etc.). If this happens, select “OFF” for “Auto Correction” and correct the color of the image on the printing screen. Follow this procedure to turn auto correction ON or OFF. 2.15 Auto Correction ON/OFF 39 2 AD D ITIO NAL O PERATING INSTRUCTIO NS This function feeds a single print length of unexposed paper. If accidental fogging has occurred on the paper, use this “paper feed” function to advance the fogged paper by the required number of print lengths. 2.16 Paper Feed q On the printing screen, press [Alt] and [F1] keys at the same time. Alt + F1 • The “Paper Process Selection” screen appears. w Click “3 Feeding”. • A “Confirmation” dialog box appears. e Click [OK]. • The paper is fed by a single print length. • The dialog box disappears. 40 The prescribed finish condition can be selected by following the sequence below. Printing conditions are memorized at every auto film carrier. On the multi-film carrier MFC10Y, printing conditions are memorized at every mask. 2.17 Custom Setting Selection q Select “Image Correct (4)” and “Custom Setting No. Select (6)” on the menu bar. • The “Custom Setting No. Selection” dialog box appears. w Click [�] and select the custom setting number. Click [Master] to return to “0” (Master Setup). e Follow the steps below to view the custom setting condition selected. The custom setting cannot be changed in this menu. q Click [Condition]. • The “Corr. Level/Tone/Hypertone” panel appears. w Click the “Key Step Width/BL-SL” tab. 41 2 AD D ITIO NAL O PERATING INSTRUCTIO NS • The “Key Step Width/BL-SL” panel appears. e Click the “Sharpness/Grain Control” tab to view the setting. • The “Sharpness/Grain Control” panel appears. r Click the “High-def/Density Correct” tab to view the setting. • The “High-def/Density Correct” panel appears. t Click [OK]. • The condition panel disappears. r Click [OK]. • The dialog box disappears. 42 • The selected custom setting number is displayed. t Insert the film into the carrier and proceed with printing. • Prints are made with the custom setup condition selected. y Select the “Image Correct (4)” and “Custom Setting No. Select (6)” on the menu bar. • The “Custom Setting No. Selection” dialog box appears. u Click [Master]. • The printing condition returns to the master condition (0). i Click [OK]. • Operation returns to the normal printing mode after auto sorting. 43 2 AD D ITIO NAL O PERATING INSTRUCTIO NS q Select the print size (see “Basic Operating Instructions”). w Install the paper magazine that does not match the print size. e Insert the film into the film carrier. • The image appears on the monitor. r Press the [START/ENTER] key. • The “W-1932” message appears. t Click [Output]. • The film is fine-scanned. y Proceed with printing. The “W-1932” message does not appear after second pressing the [START/YES] key. 2.18 Forced Printing The image can be printed on paper that does not match the selected size. For example, 89.0mm × 127mm size print can be printed on 127mm width paper, but the print (127.0mm × 127mm) has 19mm length white blanks on both sides. 45 3 SETUP AND MAINTENANCE 3.1 “Setup and Maintenance” Menu Screen ...................... 46 3.2 Production Information .......................................................... 47 3.3 Paper Condition Setup ........................................................... 49 3.4 Processing Solution Temperature Check .................... 53 3.5 Control Strip Processing ...................................................... 54 3.5.1 Control Strip Preparation ..................................................... 54 3.5.2 Control Strip Processing ...................................................... 56 3.5.3 Control Strip Storage and Handling Precautions ................. 59 3.6 Scanning Lamp/Reflector Replacement ....................... 60 3.7 Scanning Lamp Position Adjustment ............................ 66 3.8 135 Light Source Aperture Table ...................................... 68 3.9 135ANL (Optional) Negative Catcher Section Cleaning .... 69 3.10 Replenisher Pump Output Measurement .................... 71 46 Open the “Setup and Maintenance” menu screen by doing the procedure below. 3.1 “Setup and Maintenance” Menu Screen q On the “Main Menu”, select “4. Setup and Maintenance” and click [OK]. • The "Login" dialog box appears. w Click [OK]. • The menu for “4 Setup and Maintenance” appears. 47 3 SETUP AND M AINTENANCE 3.2 Production Information q Select “1) System Operation Setup and Check”. (See section 3.1). w Select “1 Production Information 1”. e Click [START]. • The “[411] Production Information 1” screen appears. The information can be changed by selecting “Negative”, “Reversal”, “Digital Image” or “All” in the “Input Type” box. r To clear the data, follow the steps below. q Click [Clear]. • The “Clear production information?” dialog box appears. w Click [OK]. • The production data are erased and the clearing date is displayed in the “From” box. 48 t Click [OK]. • Operation returns to the “4 Setup and Maintenance” screen. y Select “END [1] on the menu bar. • Operation returns to the “Main Menu” screen. 49 3 SETUP AND M AINTENANCE q Install the paper magazine for which conditions are to be set. w Move the large-size tray to its use position. e Select “2) Print Condition Setup and Check”. (See section 3.1) r Select “1 Paper Condition Setup”. t Click [START]. • The “[421] Paper Condition Setup” screen appears. When loading new paper, follow the procedure below to set the new paper condition. 3.3 Paper Condition Setup Magazine Lock Lever GD1304 Large-size Tray GD1378 50 y Click [Print]. • After about 5 minutes, a condition setup print is fed out to the large-size tray. u After the condition setup print has come out, press the [Dens Measure] button. i Adjust the guide of the densitometer according to the width of the condition setup print. � Densitometer Operation Panel When an error occurs, press the orange [RESET] switch. Densitometer Guide EZ634 Indicator Lamp Ready Measuring Error POWER (Green) ON ON ON READY (Green) ON Blink OFF ERROR (Red) OFF OFF ON 51 3 SETUP AND M AINTENANCE o Insert the condition setup print into the densitometer. !0 Press the [START] button on the densitometer. • The measurement of density is automatically started and the measurement result is displayed. !1 Click [OK]. • The density measurement result disappears. If the “density measurement result” is NG, the message shown on the left appears. Perform steps 6 to 10 again until the result becomes OK. Densitometer Condition Setup Print EZ635 EZ636 [START] Button 52 !2 Click [Cancel]. • The “4 Setup and Maintenance” screen appears. !3 Select “END [1]” on the menu bar. • Control returns to the “Main Menu”. 53 3 SETUP AND M AINTENANCE 3.4 Processing Solution Temperature Check q Open the “2) Print Condition Setup and Check” menu. (See section 3.1) w Select “2 Processor Temperature Check”. e Click [START]. • The “[422] Processor Temperature Check” screen appears. r Click [OK]. • Operation returns to the “4 Setup and Maintenance” screen. t Select “END [1]” on the menu bar. • Control returns to the “Main Menu” screen. 54 3.5 Control Strip Processing The processing solution performance should be evaluated by processing a control strip, measuring the processed strip densities, and comparing them with the reference strip densities. 3.5.1 Control Strip Preparation q Take the control strip package out of the freezer and let it sit for about one hour to bring it to room temperature. w Take the inner bag out of the control strip package and place it on the control strip holder with the seam facing up, and then put them both in a dark box. Close the dark box cover. e Insert your hands into the sleeves of the dark box, take one control strip out of the inner bag, and insert it into the control strip holder, as shown in the figure. Push it in until it reaches the far end. r Fold over the open end of the inner bag to prevent fogging of the unused control strips. t Take the control strip holder and package out of the dark box. GD1774 Emulsion Surface Upward Control Strip Seam Control Strip Holder Control Strip Inner Bag EZ740 EZ1841 55 3 SETUP AND M AINTENANCE y Place the control strip holder on the leader splice stand. u Place the control strip leader so that its trailing end (without vinyl guide) contacts the end of the control strip and join the ends with splicing tape for negative film processing. IMPORTANT • Use the specified splicing tape. Use of improper tape may cause paper jam. • Cut the splicing tape slightly shorter than the width of the control strip so that it does not protrude. If the tape protrudes or it is too short, a jam may result. i Attach splicing tape to the reverse side as well and press down on the surface of the tape to ensure proper adhesion. GD1310 Control Strip Holder Leader Splice Stand GD1311 Control Strip Control Strip Leader Splicing Tape Vinyle Guide GD1312 Splicing Tape Control Strip Leader 56 Perform steps 3 to 11 in “Pre-operation Check”. q Open the “2) Print Condition Setup and Check” menu. (See section 3.1.) w Select “3 Control Strip Processing”, and then click [START]. • The “[423] Control Strip Processing” screen appears. e Click [OK] to start the control strip processing. • The message “Processing the control strip.” appears. • The message “Set Holder” appears on the operation panel on the printer. 3.5.2 Control Strip Processing 57 3 SETUP AND M AINTENANCE r Remove the processor cover. t Place the control strip holder on the crossover racks by aligning its first rib with the grooves in the No.2 crossover rack. y Insert the end of the control strip leader into the No. 1 crossover rack so that the line lies lower than the index line on the crossover rack. u Turn the roller guide toward the dryer side. GD1313 Control Strip Holder Rib Grooves in No.2 Corssover Rack GD1314 Control Strip Leader Line Index Line GD1315 Roller Guide 58 i Reinstall the processor cover. o Move the large-size tray to its use position. !0 Press the [ENTER] key on the operating panel on the printer twice. • The processor starts and control strip processing begins. • After about 4 minutes, the control strip is fed out into the large-size tray. • The message “Control strip processing is completed.” appears on the screen. !1 Remove the control strip holder from the processor. !2 Click [OK]. • The message is cleared. Processor Cover GD1306 Large-size Tray GD1378 59 3 SETUP AND M AINTENANCE !3 Click [Cancel]. • Control returns to the “4 Setup and Maintenance” screen. For the daily morning pre-operation check, operation returns to the “Printing Condition Upkeep” screen. !4 Select “END [1]” on the menu bar. • Control returns to the “Main Menu” screen. 3.5.3 Control Strip Storage and Handling Precautions REFERENCE: A control strip is used for checking the performance of the processing solutions. The package contents consist of exposed but unprocessed paper strips, one reference strip (processed and used as a density reference), and a correction factor chart for the reference strip. Process a control strip and measure the reflection densities (R,G,B) with a densitometer to verify the processing solution performance. IMPORTANT • Place the control strips inside a plastic bag and store them in a freezer (-10°C/14°F or below). Storage at room temperatures will lead to deterioration in performance. • Moisture condensation occurs if the control strips are processed immediately after they have been taken out of freezer. This may give rise to uneven development. Let the control strips sit for about one hour to bring it to room temperature. • Do not open the folded end of the inner bag under any light. If you do, the control strips may become fogged and rendered useless. 60 If the scanning lamp burns out or output deteriorates, replace it as follows. Wait until the scanning lamp cools down. IMPORTANT To prevent fingerprints, always wear clean gloves when handling the lamp (bulb) and reflector. 3.6 Scanning Lamp/Reflector Replacement q Open the “3) Scanner Adjustment/ Maintenance” menu. (See section 3.1) w Select “1 Lamp/Reflector Replacement”. e Click [START]. • The “[431] Lamp/Reflector Replacement” screen appears. r Click [OK]. • The print lamp goes out and a lamp cooling count down starts. 61 3 SETUP AND M AINTENANCE • After about five minutes, the screen shown at the left appears. t Release the latch and open the light source section cover. y Disconnect the safety thermostat connector and lamp connector by releasing the locks. Latch Light Source Section Cover EZ870 GD1421 Lock Lock Safety Thermostat Connector Lamp Connector 62 u Remove the two screws securing the lamp unit. i Hold the bottom of the lamp unit, shift the unit to the front and remove it. o Remove the first IR filter bracket by loosening the screw. !0 Remove the reflector by loosening the screw. !1 Remove the scanning lamp. !2 Use a soft dampened cloth to gently wipe any dirt off the reflector. If the dirt cannot be removed, replace the reflector. Lamp Unit EZ874 GD1422 First IR Filter Bracket Screw GD1423 ReflectorScanning Lamp EZ873 Lamp Unit Screws 63 3 SETUP AND M AINTENANCE !3 Push the reflector against the three stoppers, and tighten the screw to secure the retaining plate. !4 Install a new lamp. IMPORTANT To prevent fingerprints, always wear clean gloves when handling the lamp. !5 Reinstall the first IR filter bracket while aligning its tang with the slot and tighten the screw.Slot Tang First IR Filter Bracket Screw EZ1261 EZ581 Screw Retaining Plate Stoppers EZ589 64 !6 Install the lamp unit by engaging its notches with the two pins on the filter unit. !7 Hang the lamp unit as shown, and tighten the two screws. !8 Connect the two connectorsSafety Thermostat Connector Lamp Connector EZ877 Pins Notches Lamp Unit EZ875 Screws EZ876 65 3 SETUP AND M AINTENANCE !9 Secure the light source section cover with the latch. @0 Click [OK]. • The machine initializes the scanning lamp, and updates the replacement date. Operation returns to the “4 Setup and Maintenance” menu. @1 Perform: - Lamp Position Adjustment (see section 3.7). - 135 Light Source Aperture Table (see section 3.8). - 120 Light Source Aperture Table (If 120- size films are printed with the MFC10Y multi-film carrier.) - Scanner Correction and Upkeep Printing of the Pre-operational Check (see “Basic Operating Instructions”). If the lamp does not light after replacement, the safety thermostat may be malfunctioning. In this case, consult a technical representative. EZ878 Latch Light Source Secton Cover 66 q Install the auto film carrier NC135AG. w Open the menu for “3) Scanner Adjustment/Maintenance”. (See section 3.1.) e Select “2 Lamp Position Adjustment”. r Click [START]. • The “[432] Lamp Position Adjustment” screen appears. t Turn the right side adjusting screw first and then the front adjusting screw using the 3 mm hexagonal wrench so that the green graph on the screen goes to maximum. If the red graph area increases, turn the adjusting screws in the opposite direction. y Click [OK]. 3.7 Scanning Lamp Position Adjustment Right Side Adjusting Screw Hexagonal Wrench (3 mm) Front Adjusting Screw EZ935 67 3 SETUP AND M AINTENANCE • Control returns to the “4 Setup and Maintenance” menu. u Perform: - 135 Light Source Aperture Table (see section 3.8). - 120 Light Source Aperture Table (If 120- size films are printed with the MFC10Y multi-film carrier.) - Scanner Correction and Upkeep Printing of the Pre-operational Check (see “Basic Operating Instructions”). 68 q Install the 135 mirror box and auto film carrier NC135AG or NC240AG. w Open the menu for “3) Scanner Adjustment/Maintenance”. (See section 3.1.) e Select “3 135 Light Source Aperture Table”. r Click [START]. • The “[433] 135 Light Source Aperture Table” screen appears. t Click [Start]. • The machine prepares and displays the light source aperture table. y Click [OK]. • Control returns to the “4 Setup and Maintenance” menu. u Select “END [1]” on the menu bar. • Control returns to the “Main Menu” screen. 3.8 135 Light Source Aperture Table 69 3 SETUP AND M AINTENANCE q Open the menu for “4) Carrier Adjustment/ Maintenance”. (See section 3.1.) w Select “6 135ANL Negative Catcher Section Cleaning”. • The “[446] 135ANL Negative Catcher Section Cleaning” screen appears. e Remove the auto film carrier NC135AG. r Insert the cleaning tape into the negative catcher section with its matte surface facing down. t Click [Cleaning] while holding the cleaning tape. • The feed rollers on the negative catcher section rotate. 3.9 135ANL (Optional) Negative Catcher Section Cleaning GD142 Auto Film Carrier NC135AG GD143 Cleaning Tape 70 y Hold the cleaning tape until the feed rollers stop. u Click [End]. • Control returns to the “4 Setup and Maintenance” menu. i Click “End [1]” on the menu bar. • Control returns to the “Main Menu” screen. 71 3 SETUP AND M AINTENANCE q Prepare a measuring cylinder (200 ml). w Remove the sub-tank cover. e Open the “6) Processor Adjustment/ Maintenance” menu. (See section 3.1) r Select “1 Pump Output Measurement/ Setting”, and press the [START] key. • The “[461] Pump Output Measurement/Setting” screen appears. • The cursor is positioned at “Measured value” for “P1R”. 3.10 Replenisher Pump Output Measurement Reduced replenisher pump output may result in improper processing and a drop in level of solution in the processing tank. Processing solutions may irritate the eyes and skin. When handling processing solutions, wear protective goggles, a rubber apron, rubber gloves, rubber boots and other protective gear as appropriate to prevent any solution from coming in contact with the body. Always wash hands well after handling processing solutions. GD1316 Sub-tank Cover 72 t Click [Start] for the “PS-R” box. • The alarm beeps intermittently for 10 seconds. Click [Cancel] to stop the operation. y Before the pump starts discharging, disconnect the PS-R replenisher nozzle and insert it into the measuring cylinder. • The replenisher pump starts discharging after 10 second countdown. • The alarm beeps when discharging is completed. u Insert the PS-R replenisher nozzle into the PS sub-tank. i Place the measuring cylinder on a level surface, read and record the output amount. o Pour the replenisher solution from the measuring cylinder into the waste recovery tank. !0 Select the “Measured value” box for “PS- R”, and enter the recorded output value using the numeric keys or the [ ] and [ ] keys. !1 Repeat steps 5 through 11 for P1W. The machine automatically measures and adjusts the pump output for P1-R, P2-RA and P2-RB. Measurement for P2W is unnecessary since the P2W pump is not used. GD1276 PS-R Replenisher Nozzle Mesearing Cylinder 73 3 SETUP AND M AINTENANCE !2 Click [OK]. • Operation returns to the “4 Setup and Maintenance” screen. !3 Select “END [1]” on the menu bar. • Control returns to the “Main Menu” screen. !4 Reinstall the sub-tank cover. !5 Clean the measuring cylinder. 75 4 DAILY MAINTENANCE This section describes daily maintenance operations, replacement of consumables, and emergency power OFF procedures. 4.1 Ink Ribbon Replacement ....................................................... 76 4.2 Turning Power OFF in an Emergency ............................ 80 4.2.1 Turning Power OFF in an Emergency (Mechanical/Software Abnormality) ..................................... 80 4.2.2 Manual Shut-off of Scanner Power ...................................... 81 4.2.3 Manual Shut-off of Printer Power ......................................... 81 76 q If exposed paper remains in the reservoir, perform “All Process”. (See “Basic Operating Instructions”.) w Press the [REW] key twice. • Paper is rewound into the magazine. e Turn the knob clockwise and open the printer right door. r Open the printer left door. 4.1 Ink Ribbon Replacement When the printing on the back of the prints becomes faint, replace the ink ribbon cassette as follows. GD1317 Printer Right Door Knob GD1485 GD1318 Printer Left Door 77 4 DAILY M AIN TEN ANCE t Loosen the screw and shift the back printing unit to the right. y Press the lock and open the ink ribbon cassette retaining plate. u Remove the ink ribbon cassette assembly. i Remove the ink ribbon cassettes from the bracket. o Remove the drive coupling from the knob. Do not discard the drive tab or bracket. GD1319 Screw Back Printing Unit GD1320 Lock Ink Ribbon Cassette Assembly Retaining Plate Rear Ink Ribbon Cassette Bracket Drive Coupling Knob Front Ink Ribbon Cassette EZ667 78 !0 Fit the drive coupling and bracket to a new ribbon cassette. !1 Install the front ink ribbon cassette onto the bracket, with the drive coupling aligned with the groove. !2 Turn the knob counterclockwise to verify that the drive coupling is correctly inserted into the groove. !3 Install the ink ribbon cassette assembly. !4 Align the drive hole in the ink ribbon cassette with the drive tab on the printer by turning the knob counterclockwise while pressing it. New Ink Ribbon Cassette Bracket Drive Coupling EZ668 Bracket Front Ink Ribbon Cassette Drive Coupling Groove Knob EZ669 GD1321 Ink Ribbon Cassette Assembly Knob 79 4 DAILY M AIN TEN ANCE !5 Close the retaining plate. !6 Shift the back printing unit to the left and tighten the screw. !7 Close the printer left door. !8 Turn the knob clockwise, close the printer right door and then turn the knob counterclockwise. GD1322 Retaining Plate GD1323 Back Printing Unit Screw GD1324 Printer Right Door Printer Left Door Knob 80 q Click the emergency stop switch in the upper right of the screen with the left mouse button. • The “Emergency Stop” dialog box appears. w Click [OK]. • The emergency stop process starts, and the scanner is turned OFF. If the system still does not shut down, refer to subsection 4.2.2 “Manual Shut-off of Scanner Power”. e Press the [START] switch to start up the system. If the problem persist, or if an abnormality occurs again, consult your technical representative. 4.2 Turning Power OFF in an Emergency 4.2.1 Turning Power OFF in an Emergency (Mechanical/Software Abnormality) When operation freezes, try removing and reinstalling the film carrier. If this does not solve the problem, follow the steps described below to shut down the system. EZ1192 START switch 81 4 DAILY M AIN TEN ANCE q Turn OFF the built-in circuit breaker. w Turn OFF the main power circuit breaker. e Consult your technical representative. 4.2.2 Manual Shut-off of Scanner Power If a strange odor or unusual sound emanates, abnormal heat is generated or smoke appears from the scanner, follow the steps described below immediately, and consult your technical representative. 4.2.3 Manual Shut-off of Printer Power If a strange odor or unusual sound emanates, abnormal heat is generated or smoke appears from the printer/processor, follow the steps described below immediately, and consult your technical representative. q Turn OFF the built-in circuit breaker. w Turn the power switch to STANDBY. e Turn OFF the main power circuit breaker. r Consult your technical representative. EZ933 Built-in Circuit Breaker GD1284 Power Switch GD1282 Built-in Circuit Breaker 83 5 PERIODICAL MAINTENANCE AND INSPECTION This section describes the periodical maintenance and inspections required to keep the FRONTIER 390 operating at peak performance. 5.1 Maintenance Schedule ........................................................... 84 5.2 Power OFF/ON ............................................................................. 86 5.2.1 Turning OFF/ON Scanner .................................................... 86 5.2.2 Turning OFF/ON Printer ....................................................... 87 5.3 Cleaning the Light Source Section Air Filter ............. 89 5.4 Cleaning the Scanner Power Supply Section Air Filter ... 90 5.5 Cleaning the Printer Section Air Filters ........................ 91 5.6 Cleaning the Printer Power Source Section Air Filters ... 92 5.7 Cleaning the Processing Solution Cooling Air Filters .. 93 5.8 Dryer Section Air Filter .......................................................... 94 5.9 Cutter Loop Sensor Cleaning ............................................. 95 5.10 Replacing the Circulation Filters ...................................... 96 5.11 Washing the Processing Racks ........................................ 98 5.12 Cleaning the Film Cooling Air Compressor Filter .. 104 5.13 Cleaning the Light Source Optical Filters ................... 106 5.14 Cleaning the Densitometer White Board ...................... 109 84 5.1 Maintenance Schedule On the day when the regular inspection is due, a message will appear during the pre- operation check stage. To keep the FRONTIER 390 operating at peak performance, conduct regular maintenance and inspections as indicated in the table below. Every Week Clean Clean Clean Clean Clean Clean Clean Clean Every Month Clean Clean Clean Clean Clean Clean Clean Clean Replace Measure/ Set up Wash Every 3 Months Clean Clean Clean Clean Clean Clean Clean Clean Replace Measure/ Set up Wash Clean Clean Clean Refer to Basic Operating Instructions Section 3.5 Basic Operating Instructions Section 5.3 Section 5.4 Section 3.9 Section 5.5 Section 5.6 Section 5.7 Section 5.8 Section 5.9 Section 5.10 Section 3.10 Section 5.11 Section 5.12 Section 5.13 Section 5.14 Item Scanner Scanner Scanner Scanner Processor Scanner Processor Printer Processor Scanner Scanner Scanner Printer Printer Processor Processor Processor Processor Processor Processor Scanner Scanner Processor Schedule Mirror Box Auto Film Carrier NC240AG Auto Film Carrier NC135AG 135ANL (Optional) Control Strip Magnetic Heads of Auto Film Carrier NC240AG Cutting Waste Punching Waste Crossover Racks/ Squeegee Rack Light Source Section Air Filter Power Supply Section Air Filter 135ANL (Optional) Negative Catcher Printer Section Air Filters Printer Power Source Section Air Filters Processing Solution Heater Cooling Air Filters Dryer Section Air Filter Cutter Loop Sensor Circulation Filters Replenisher Pump Output Amount Processing Racks Film Cooling Air Compressor Filter Light Source Optical Filters Densitometer White Board Pre-operational check Clean Clean Clean Clean Process/ Check Post-operational check Clean Clean Clean Wash Every Day 85 5 PER IO DICAL M AINTENANCE AND INSPECTIO N EZ619 Light Source Optical Filters Light Source Section Air Filter Scanner Power Supply Section Air FilterFilm Cooling Air Compressor Filter GD1436 GD1435 Cutter Loop Sensor Processing Racks Circulation Filters Printer Section Air Filters Processing Solution Heater Cooling Air Filters Squeegee Rack Densitometer White Board Printer Power Source Section Air Filters Dryer Section Air Filter 86 � Power OFF q Perform “Post-operation Check”. • The system changes to STANDBY. w Turn OFF the built-in circuit breaker. e Turn OFF the main power circuit breaker. � Power ON q Turn ON the main power circuit breaker. w Turn ON the built-in circuit breaker. e Wait more than ten seconds and then press the [START] switch to start up the system. (See section 2.1.) 5.2 Power OFF/ON 5.2.1 Turning OFF/ON Scanner Built-in Circuit Breaker EZ933 EZ934 START switch EZ1192 87 5 PER IO DICAL M AINTENANCE AND INSPECTIO N � Power OFF q Perform “Post-operation Check”. • The system changes to STANDBY. w Turn the power switch to STANDBY. e Turn OFF the built-in circuit breaker. r Turn OFF the main power circuit breaker. � Power ON q Turn ON the main power circuit breaker. w Turn ON the built-in circuit breaker. 5.2.2 Turning OFF/ON Printer GD1284 Power Switch GD1282 Built-in Circuit Breaker GD1281 Built-in Circuit Breaker 88 e Turn ON the power switch. r Turn the power switch to STANDBY after the letters appears on the operation panel display of the printer. GD1283 Power Switch GD1284 Power Switch 89 5 PER IO DICAL M AINTENANCE AND INSPECTIO N q Turn OFF the power to the scanner. (See subsection 5.2.1.) w Remove the light source section air filter. e Wash the air filter in tap water. r Allow the air filter to dry completely. Then reinstall it in the reverse order of removal. t Reinstall the air filter by aligning its tab with the groove in the scanner. 5.3 Cleaning the Light Source Section Air Filter The light source section air filter is provided to ensure that clean air is introduced into the light source section. Clean it once a week. IMPORTANT If the light source air filter is clogged, the temperature in the light source section will rise, shortening the service life of the scanning lamp. Light Source Section Air Filter EZ1082 Light Source Section Air Filter EZ1083 EZ1236 Tab/Groove 90 5.4 Cleaning the Scanner Power Supply Section Air Filter The scanner power supply section air filter is provided to ensure that clean air is introduced into the power supply section. Clean it once a week. IMPORTANT If the scanner power supply section air filter is clogged, the temperature in the power supply section will rise, causing circuit boards to malfunction. q Turn OFF the power to the scanner. (See subsection 5.2.1.) w Remove the scanner power supply section air filter. e Wash the air filter in tap water. r Allow the air filter to dry completely, then reinstall it in the reverse order of removal. EZ1841 Scanner Power Supply Section Air Filter EZ678 Scanner Power Supply Section Air Filter 91 5 PER IO DICAL M AINTENANCE AND INSPECTIO N q Turn OFF the power to the printer. (See subsection 5.2.2.) w Remove the filters and holders by pressing the lock tabs. e Wash the air filters in tap water. Replace the filter with a new one if it is damaged. r Allow the air filters to dry completely, then reinstall them into the holders. t Reinstall the holders in the reverse order of removal. 5.5 Cleaning the Printer Section Air Filters The printer section air filters are provided to ensure that clean air is introduced into the printer section. Clean them once a week. IMPORTANT If the printer section air filters are clogged, the temperature in the electrical equipment section will rise, causing circuit boards to malfunction. 1890 Air Filter GD1332 Lock Tabs Holders (6) Air Filters (6) 92 5.6 Cleaning the Printer Power Source Section Air Filters The printer power source section air filters are provided to ensure that clean air is introduced into the printer power source section. Clean them once a week. IMPORTANT If the printer power source section air filters are clogged, the temperature in the power supply section will rise, causing power supply circuit board to malfunction. q Turn OFF the power to the printer. (See subsection 5.2.2.) w Remove the filters and holders by pressing the lock tabs. e Wash the air filters in tap water. Replace the filter with a new one if it is damaged. r Allow the air filters to dry completely, then reinstall them into the holders. t Reinstall the holders in the reverse order of removal. 1890 Air Filter GD1602 Lock Tabs Air Filter Holders (4) 93 5 PER IO DICAL M AINTENANCE AND INSPECTIO N q Turn OFF the power to the printer. (See subsection 5.2.2.) w Remove the filters and holders by pressing the lock tabs. e Wash the air filters in tap water. Replace the filter with a new one if it is damaged. r Allow the air filters to dry completely, then reinstall them into the holders. t Reinstall the holders in the reverse order of removal. 5.7 Cleaning the Processing Solution Cooling Air Filters The processing solution cooling air filters are provided to ensure that clean air is introduced into the processing solution cooling fans. Clean them once a week. IMPORTANT If the processing solution cooling air filters become clogged, temperature control will be impaired. 1890 Air Filter GD1333 Air Filters (5) Lock Tabs Holders (5) 94 q Turn OFF the power to the printer. (See subsection 5.2.2.) w Remove the filter and holder by pressing the lock tabs. e Wash the air filter in tap water. Replace the filter with a new one if it is damaged. r Allow the air filter to dry completely, then reinstall it into the holder. t Reinstall the holder in the reverse order of removal. 5.8 Dryer Section Air Filter The dryer section air filter is provided to ensure that clean air is introduced into the dryer section. Clean it once a week. IMPORTANT If the dryer section air filter becomes clogged, temperature control will be impaired. 1890 Air Filter GD1629 Air Filter Air Filter Holder Lock Tabs 95 5 PER IO DICAL M AINTENANCE AND INSPECTIO N q Wipe the lower cutter loop sensor with a clean dry cloth. 5.9 Cutter Loop Sensor Cleaning If the cutter loop sensor is dirty, the cutter loop will not detect properly. Clean the sensor once a week. GD1325 Cutter Loop Sensor 96 q Turn OFF the power to the printer. (See section 5.2.2.) w Remove the sub-tank cover. e Turn the P1-1 filter holder 90 degrees counterclockwise, lift it out and place it on the tray. Do not let the solution drip or run. 5.10 Replacing the Circulation Filters The circulation filters are provided to filter out any dirt or sediment contained in the circulating solutions in the processing tank. The filters should be replaced once a month, irrespective of how much paper has been processed. Processing solutions may irritate the eyes and skin. When handling processing solutions, wear protective goggles, a rubber apron, rubber gloves, rubber boots and other protective gear, as appropriate, to prevent the any solution from coming in contact with the body. Always wash hands well after handling the processing solutions. IMPORTANT · If the circulation filters are not replaced, the circulation of processing solutions will be reduced. This will cause impaired temperature control and poor processing performance. · To prevent processing solution contamination, replace the filters one at a time in the following order: P1-1 ➝ P1-2 ➝ P2-1 ➝ P2-2 ➝ PS1 ➝ PS2 ➝ PS3 ➝ PS4. GD1316 Sub-tank Cover GD1277 P1-1 Filter Holder 97 5 PER IO DICAL M AINTENANCE AND INSPECTIO N r Remove the filter from the holder. t Install a new filter into the holder. y Install the holder by aligning its fastening tab with the cutout, and turn it 90 degrees clockwise to secure it. u Replace the P1-2, P2-1, P2-2, PS1, PS2, PS3 and PS4 filters in the order indicated by repeating steps 3 to 6. i Reinstall the sub-tank cover. GD1334 Filters Filter Holder Tray GD1278 Fastening Tab Cutout 98 q Turn OFF the power to the printer. (See section 5.2.2.) w Remove the processor and squeegee rack covers. e Release the lock and remove the squeegee rack. 5.11 Washing the Processing Racks To maintain developing performance, wash the processing racks once a month. Processing solutions may irritate the eyes and skin. When handling processing solutions, wear protective goggles, a rubber apron, rubber gloves, rubber boots and other protective gear, as appropriate, to prevent any solution from coming in contact with the body. Always wash hands well after handling the processing solutions. IMPORTANT · If the P1 solution is contaminated with the P2 and/or PS solutions, it will become unfit for use. To prevent solution contamination*, always attach the contamination prevention cover onto the P1 rack when removing or returning all the processing racks except for the P1 rack. · Clean the racks in the following order: PS4➝ PS3➝PS2➝PS1➝P2-2➝P2-1➝P1-2➝P1-1. · Take special care not to allow any solution to drip or splash when removing or refitting the processing racks. * Contamination: Care must be taken to prevent processing performance deterioration resulting from inter-mixing of solutions, especially the intrusion of other solutions into the P1 solution. GD1335 Squeegee Rack Cover Processor Cover GD1285 Squeegee Rack Lock 99 5 PER IO DICAL M AINTENANCE AND INSPECTIO N r Remove the No.1 to No.9 crossover racks. t Install the contamination prevention cover over the P1-2 and P1-1 racks. y Loosen the screw securing the large-size tray and remove the tray. GD1337 Crossover Racks No.9 No.8 No.7 No.6 No.5 No.4 No.3 No.2 No.1 GD1338 Contamination Prevention Cover GD1339 Screw Large-size Tray 100 u Place the rack tray near the PS4 processing tank. i Carefully pull up the PS4 rack and wait until solution stops dripping from it. Be careful when removing the processing rack because it is heavy. o Place the rack carefully on the rack tray. !0 Take the rack with the tray to the sink. !1 Run about one liter of water over the entire rack. Collect the waste in the waste solution collection tank. !2 Run warm water (30° to 40 °C/86° to 104 °F) over the rack, and thoroughly wash the roller bearing sections and parts that come in contact with the solution in the tank. To avoid scalding injuries and rack deformation, do not use water hotter than 40 °C (104 °F). IMPORTANT Do not brush the rollers and paper guides or processing marks on the prints may result. GD1340 PS4 Processing Rack Rack Tray GD1336 Water (1R) Processing Rack Tray GD1253 Warm Water (30˚ to 40˚C) 101 5 PER IO DICAL M AINTENANCE AND INSPECTIO N !3 Widen the paper width guides and wipe clean the grooves in the guides using the sponge soaked in water as shown. !4 Wipe clean the inside surfaces of the front and rear guides using the sponge soaked in water. !5 After all the water has dropped off, make sure the variable width knob is pointing in the same direction as the other knobs on the racks and carefully reinstall the PS4 rack. IMPORTANT Reinstall the racks immediately after washing them. If the processor is left without the racks in place for a long period, water in the solutions will evaporate and the processing performance may be reduced. !6 Repeat steps 4 to 15 to wash the PS3 to P2-1 processing racks. Hold the contamination-prevention cover down when removing the P2-1 rack. GD1275 Variable Width Knob Sponge Guides GD-1631 Sponge Paper Width Guide Paper Width Guides GD-1630 102 IMPORTANT When installing the P2-1 rack, take special care to prevent overflow of the P2 solution into the P1 solution. !7 Remove the contamination prevention cover . !8 Repeat steps 4 to 13 to wash the P1-2 and P1-1 racks. !9 Reinstall the No.1 to No.6 crossover racks in sequential order. @0 Reinstall the large-size tray and tighten the screw. GD1342 Contamination Prevention Cover GD1337 Crossover Racks No.9 No.8 No.7 No.6 No.5 No.4 No.3 No.2 No.1 GD1341 Large-size Tray Screw 103 5 PER IO DICAL M AINTENANCE AND INSPECTIO N @1 Reinstall the squeegee rack while aligning its grooves with the guide pins. @2 Secure the squeegee rack with the lock. @3 Reinstall the squeegee rack cover, then the processor cover. GD1329 Squeegee Rack Lock Guide Pins (4) GD1343 Squeegee Rack Cover Processor Cover 104 q Turn OFF the power to the scanner. (See section 5.2.1.) w Remove the air filter cover. e Remove the air filter case by unscrewing the wing screw. r Remove the air filter from the air filter case. 5.12 Cleaning the Film Cooling Air Compressor Filter The film cooling air compressor filter is provided to ensure that clean air is introduced into the compressor. Clean it every 3 months. Air Filter Section Cover EZ928 Wing Screw Air Filter Case EZ929 Air Filter Air Filter Case EZ930 105 5 PER IO DICAL M AINTENANCE AND INSPECTIO N t Wash the air filter with tap water. y Squeeze the air filter and allow it to dry naturally. u Reinstall the air filter into the case. i Reinstall the filter case with its air intake upward, and tighten the wing screw. o Reinstall the air filter section cover. Air Filter EZ931 Air Filter Case Air Intake Wing Screw EZ932 106 q Open the light source section cover by releasing the latch. w Disconnect the motor connector by releasing the lock. e Remove the two screws securing the filter unit. r Shift the filter unit to the front and remove it. t Remove the filter bracket by unscrewing the screw. 5.13 Cleaning the Light Source Optical Filters Clean the light source optical filters every 3 months. The light source section becomes very hot during operation. Wait until the printing lamp cools down. Screw Filter Bracket EZ593 Filter Unit LockMotor Connector Screws EZ879 107 5 PER IO DICAL M AINTENANCE AND INSPECTIO N y Remove the lamp unit (see section 3.6) and blow off any dirt or dust on the first IR filter using the blower. Reinstall the lamp unit. u Blow off any dirt or dust adhering to the second IR filter using the blower. i Blow off any dirt or dust adhering to the balance filter using the blower. o Reinstall the filter bracket and tighten the screw. First IR Filter EZ1215 EZ594 Second IR Filter Screws Filter Bracket EZ595 Balance Filters EZ592 108 !0 Reinstall the filter unit and tighten the two screws. !1 Connect the motor connector. !2 Close the light source cover, and close the latch. !3 Perform “Scanner Correction” on the “Pre- operation Check” menu. Motor Connector EZ1262 Filter Unit Screws EZ1216 109 5 PER IO DICAL M AINTENANCE AND INSPECTIO N q Withdraw the table and remove the densitometer. w Turn OFF the power to the densitometer. e Remove the white board cover by sliding it to the right while depressing it with thumb. 5.14 Cleaning the Densitometer White Board Clean the densitometer white board every 3 months. White Board Cover EZ699 GD1433 Densitometer Table GD1434 DensitometerSwitch 110 r Clean the white board with a cotton swab. t Reinstall the white board cover. y Turn ON the densitometer power. u Place the densitometer on the table and push in the table. Cotton Swab White Board EZ700 111 6 ERROR MESSAGES AND ACTION TO TAKE In the event of an operational error or machine failure, an error message appears on the screen and an alarm sounds. When an error message is displayed, proceed with the action indicated in the manual. If the machine does not return to normal operation after the action has been taken, consult your technical representative. With some errors, the previous screen returns and the alarm stops when the [OK] button is pressed; with other errors, the error status is cleared when the cause of the error is remedied; and with still other errors, the error should be remedied after stopping the alarm sound by turning the power OFF. Errors with the “X-####” code are related with software trouble. If these error occurs, follow the steps below. 1. Perform the emergency power OFF (see section 4.2). 2. Restart the system. 3. If the “X-####” error occurs again, record the error number and consult your technical representative. 112 Install the film or mask. Close the light source section cover. Wait until the message disappears. Perform “Scanner Correction” in the pre- operational check menu. Install the film carrier properly. Process the film. Close the film carrier pressure cover. Remove the carrier and turn the release knob counterclockwise to release the cartridge holder. Cartridge Holder Release Knob EZ1327 Remove the film or mask and perform scanner correction. Remove the film carrier and install the mirror box. Consult a technical representative. Perform “135 Light Source Aperture Table” in Menu 433. Film or mask not installed. Install film or mask. Light source cover is opened. Close cover. Stabilizing lamp. Please wait. (Max. waiting time 10min) Scanner correction not performed. Perform scanner correction in “Pre-operational Check”. Carrier not installed. Install carrier. This film is not processed. Printing impossible. Remove cartridge. Carrier cover opened. Close cover. Removing cartridge failed. Remove cartridge referring to manual. Scanner correction cannot be performed because with film or mask exists. Take out film or mask. Mirror box not installed. Install mirror box. Focus calibration not performed. Call technical representative. Focus position adjustment for each carrier not performed. Consult a technical representative. Density measurement for ND filter not performed. Do measurement in “Scanner Adjustment/ Maintenance” menu. Light source aperture table not created. Create table through “Scanner Adjustment/ Maintenance” menu. W-1101 W-1102 I-1103 W-1104 W-1105 W-1106 W-1107 W-1108 W-1109 W-1110 E-1111 E-1112 W-1113 W-1114 No. Message Action to Take 113 6 ER RO R M ESSAG ES AND ACTIO N TO TAKE W-1115 W-1116 E-1117 E-1118 E-1119 W-1120 W-1121 W-1122 W-1123 W-1124 W-1125 W-1127 W-1128 W-1129 E-1130 E-1131 W-1132 Dark correction not performed. Perform scanner correction in “Pre-operational Check”. Brightness correction not performed. Perform scanner correction in “Pre-operational Check”. Lens registration not performed. Call technical representative. Magnification calibration not performed. Call technical representative. Focus position adjustment for each carrier not performed. Consult a technical representative. Incorrect combination of carrier and mirror box. Install carrier and mirror box in a correct combination. Carrier not installed. Install carrier. Film is installed. Remove film. No film installed Install film. Film improperly installed. Remove film. Flow rate for film cooling air compressor lowered. Clean compressor’s air filter referring to manual. Dust adhesion to mirror box or carrier detected during pre-scanning. Clean mirror box and carrier, then perform scanner correction in “Pre-operational Check”. Dust adhesion to mirror box or carrier detected during scanner correction. Remove carrier, then clean mirror box and carrier. Abnormal light amount pixels detected during scanner correction. Auto light adjustment failed due to high CCD output. Consult technical representative. Offset cancellation failed. Call technical representative. Auto focus failed. Check if the carrier and film mask are correctly installed. Perform “Scanner Correction” in the “Pre- operational Check” menu. Consult technical representative. Install the proper mirror box. Install the proper film carrier. Remove the film from the film carrier. Insert film properly into the film carrier. Remove the film and insert the next film. See section 5.12. Clean the film carrier and mirror box and perform “Scanner Correction” in the “Pre- operation Check” menu. Perform “Scanner Correction”. If the error appears again, consult your technical representative. Consult your technical representative. Check if the carrier and film mask are correctly installed. If the error appears again, consult your technical representative. No. Message Action to Take 114 W-1133 W-1134 W-1135 W-1136 W-1137 W-1138 W-1139 W-1140 I-1141 I-1142 W-1147 W-1190 W-1191 W-1192 W-1193 W-1194 E-1196 I-1197 I-1198 Incorrect carrier ID. Install correct carrier. Mirror box not installed. Install mirror box. Incorrect mirror box. Install correct mirror box. Density measurement for ND filter failed. Remove foreign matter on light axis, then perform measurement again. Carrier, mask or mirror box may be removed. Lamp turned off. Perform the input check in “Scanner Adjustment/Maintenance” menu. Mask improperly installed. Reinstall mask. Mask not installed. Install mask. Stabilizing lamp. Please wait. (Max.10 min) Performing darkness correction. Please Wait. Fine-scanning not performed. Start from pre-scanning. Processing aborted because error detected during scanner correction. Perform scanner correction at pre-operational check. The scanner will be corrected. Remove the carrier momentarily, then reinsert it. Processing has been aborted due to the detection of an error during scanner correction. The scanner will be corrected. Remove the carrier momentarily, then reinsert it. Light amount insufficient. Lamp may malfunction. Check the light source section, scanning lamp, carrier and the film. Film mask not installed. Remove carrier and check film mask. Focus position adjustment not performed for this film type. Consult your technical representative. Setting scanner correction table. Please wait. Stabilizing lamp. Install the proper film carrier. Install the proper mirror box. Remove foreign matter and re-try. If the error appears again, consult your technical representative. Re-install the film carrier, mask and mirror box properly and re-try. Check the lamp in Menu 435 and replace it if necessary. Install the mask properly. Wait until the message disappears. Start from pre-scanning. Perform “Scanner Correction” in the “Pre- operational Check” menu. Remove and re-install the film carrier. Check the lamp and replace it, if necessary. Install the film mask properly. Consult your technical representative. Wait until the message disappears. No. Message Action to Take 115 6 ER RO R M ESSAG ES AND ACTIO N TO TAKE W-1199 W-1201 W-1202 W-1203 W-1208 W-1209 W-1210 W-1211 W-1212 W-1213 W-1214 W-1215 W-1216 W-1217 W-1218 W-1219 W-1220 W-1221 W-1222 W-1223 Auto focus failed. Check if the film is installed. If problems persist even if the film exists, take measurements referring to the manual. Perforation rupture exists. Frame position may not be correctly detected. Remove film and correct it. Pre-scan cancelled. Re-install film, then press [START/Enter] key again. Carrier status changed. Remove carrier and reinstall it. Present film mask cannot be identified. Replace mask. Light source cover opened. Processing cancelled. Close light source section cover. Feeding film and scanning are cancelled because carrier’s upper cover is opened. Remove film, close cover, and insert film. Carrier not installed. Install carrier. Take out cartridge. Film exists in carrier. Remove carrier. Film feeding failed. Feed out film. Remove carrier and clean it. Film feeding error occurred. Remove carrier and remove film. Non-standardized perforation type detected. Feeding film failed. Film cannot be fed out from cartridge. Remove cartridge and inspect it. This cartridge is not processed, so cannot be used. Fold IPI with unprocessed cartridge. This cartridge is not processed, so cannot be used. Check that cartridge mark is set to 4. Cartridge’s door section malfunction. Check cartridge. Unsupported splice tape detected. Replace or correct tape. Film is inserted in wrong direction. Check direction and side, then insert film. Film too long. Make sure the film is inserted. If the film is inserted, consult a technical representative. Remove the film and repair it before loading it. Remove the film and reload it. Remove carrier and reinstall it. Install the proper mask. Close the light source section cover and re- try. Remove the film carrier and the film (see “Basic Operating Instructions”). Install the film carrier properly. Remove the film cartridge (see “Basic Operating Instructions”). Remove the film (see “Basic Operating Instructions”). Remove the film cartridge (see “Basic Operating Instructions”). If the film is abnormal, use the MFC10Y. Process the film before loading. Make sure the VEI mark is at “4”. Check that the cartridge is normal. Shorten the length of splicing tape. Insert the film into the carrier from the correct direction. Remove the film (see “Basic Operating Instructions”). Make sure the length of the film is normal. No. Message Action to Take 116 W-1224 W-1225 E-1226 E-1227 E-1228 E-1229 E-1230 E-1231 E-1232 E-1233 E-1234 E-1235 E-1236 E-1237 W-1238 W-1239 E-1240 Cartridge improperly installed. Remove cartridge, check and reinstall it. Carrier’s sensor incorrectly calibrated. Remove carrier, clean and reinstall it. Lens control sensor (conjugate length upper limit) abnormality detected. Call technical representative. Lens control sensor (conjugate length lower limit) abnormality detected. Call technical representative. Lens control sensor (conjugate home) abnormality detected. Call technical representative. Lens control sensor (lens home) abnormality detected. Call technical representative. Shutter control sensor (home) abnormality detected. Call technical representative. Light source aperture control sensor (home) abnormality detected. Call technical representative. Balance filter control sensor (home) abnormality detected. Call technical representative. Error occurred in slider control sensor (home position). Call technical representative. Film nip control sensor (home) abnormality detected. Call technical representative. Variable film mask control sensor (home) abnormality detected. Call technical representative. Cartridge door control sensor (home) abnormality detected. Call technical representative. Spool control sensor (home) abnormality detected. Call technical representative. Scanning lamp abnormality detected. Replace lamp. Scanner section temperature too high Keep ambient temperature less than 30°C. Error occurred in slider drive axis stop sensor (home position). Call technical representative. Remove the cartridge, check that no irregularity is found, then reinstall it. Remove the film carrier, clean the sensors and re-try. Consult your technical representative. Replace the scanning lamp (see section 3.6). Clean the light source section air filter and reset the thermostat by pressing its switch. If the error appears again, consult your technical representative. Consult your technical representative. No. Message Action to Take 117 6 ER RO R M ESSAG ES AND ACTIO N TO TAKE W-1241 W-1243 W-1244 W-1246 E-1247 W-1248 W-1249 W-1250 W-1251 E-1304 E-1318 W-1404 W-1405 W-1408 I-1414 I-1415 W-1417 I-1420 I-1421 W-1422 Carrier removed. Remove film and re-start from pre-scanning. Cartridge reshaped. Process it with strip. Carrier’s magnetic head is stained. Clean magnetic head. Film is too short. Cannot be scanned at correct frame position. Remove carrier and remove film. Carrier EEPROM data abnormal. Consult technical representative. Wrong carrier installed. Carrier status changed. Remove the film, then remove the carrier and install it again. Feeding film failed. Remove the film, then remove the carrier and clean it. Film feed error occurred. Remove the film, then remove the carrier and install it again. Image processing section malfunction. Consult technical representative. Carrier not installed. Install carrier and perform pre-scan. MFC mask not installed. Install mask and perform pre-scan. Back print cannot be performed with specified paper. Press [Continue] to perform printing without back print. To obtain the best print quality, stabilize scanning lamp. Please wait. (Takes max. 10min) Monitoring cancelled due to error occurrence. Printing may be cancelled with some frames. Check print results. Error occurred while creating monitoring images. Perform pre-scan again. Post-operational check cannot be started because printer is still processing another job. Post-operational check not started due to error occurrence in printer. Connection with printer failed. Remove the film and re-try. Remove the film from the cartridge and load it as a strip film. Clean the magnetic head of the film carrier. Remove the film and print it using the MFC10Y. Consult a technical representative. Install the proper carrier. Remove the film. Then remove the carrier and reinstall it. Remove the film. Then remove the carrier and clean it. Remove the film. Then remove the carrier and reinstall it. Consult technical representative. Install the film carrier properly. Install the film mask to the carrier MFC10Y. Back printing is not applied to medium weight paper. Wait until scanning lamp stabilizes. Reload the film and print the frames not printed. Re-try pre-scanning. Perform post-operation checks after completing paper processing. Clear the error condition of the printer processor and perform post-operation checks. Make sure the printer processor is in normal condition. No. Message Action to Take ~ 118 E-1423 E-1424 W-1425 W-1426 W-1427 W-1428 W-1431 E-1432 E-1433 E-1434 E-1435 W-1436 W-1437 W-1438 W-1439 W-1440 W-1441 W-1442 E-1443 W-1445 Downloading image processing section program failed. Restart the system. Downloading carrier program failed. Restart the system. Printer initialization failed. Call technical representative. Press [End] to shut down the system. Press [S-alone] to perform scanner stand- alone operation at next start-up. Remote printer operation failed. Confirm printer’s breaker is ON, and press [Retry]. Connection with printer failed. After connection is established, click [Retry]. Connection with printer failed. Confirm connection with printer, click [Retry]. Software error occurred. Re-start scanner and printer. Communication error occurred between main controller and image processor (sending parameter failed). Call technical representative. Communication error occurred between main controller and image processor (image processing control failure). Call technical representative. Communication error occurred between main controller and image processor (image processing circuit board GMB malfunction). Call technical representative. Error occurred in transferring image from scanner to printer. Call technical representative. Software error. Re-start scanner and printer. Magnification too high. Remove film, set “Q’ty for index printing” to zero, and perform printing. Software error. Re-start scanner and printer. Communication error occurred between main controller and image processor (parameter setting error). Call technical representative. Normal pre-scanning was not performed. Retry pre-scan. See subsection 4.2.1. Make sure the printer processor is in normal condition. See subsection 5.2.2. Check the connection to the printer and click [Re-try]. Restart the scanner and printer. Consult technical representative. Restart the scanner and printer. Reset the index printing number to zero and re-try scanning. Restart the scanner and printer. Consult technical representative. Re-try pre-scanning. No. Message Action to Take 119 6 ER RO R M ESSAG ES AND ACTIO N TO TAKE W-1446 W-1447 W-1448 W-1449 W-1450 I-1451 I-1453 I-1455 E-1456 W-1461 W-1462 I-1466 I-1467 W-1468 W-1471 E-1472 W-1473 W-1474 I-1476 Error occurred while retrieving parameters from image processing module. Press [Scan Cancel] and retry pre-scanning. FID cannot be read. Press [Cancel] to rewind film. Check CID, and install film again. Back printer not installed. Install back printer properly. No valid frame detected during frame detection. Retry pre-scanning. Error occurred while reading magnetic information. Clean magnetic head and perform pre- scanning again. Negative is inserted upside down. Press [Scan Cancel] to take out negative, and reinstall it correctly. Film bar-code cannot be read. Process continued. Abnormal magnetic information on film Perform printing without magnetic information. Downloading 135ANL programs failed. Shut down the system and turn it on again. Reading digital image file failed. Digital image print cancelled. Digital image processing error Printing digital image cancelled. File format incorrect. Move slider to diffusion plate cleaning position? Press [SKIP] to start scanner correction. Moving slider to diffusion plate cleaning position. Do not touch slider. Mask type incorrectly detected. Re-install film mask. Image file cannot be generated. External output cancelled. Communication error occurred between scanner and printer. Call technical representative. Incorrect template Consult technical representative. Magnification too high Lower the magnification by changing print/ pixel size or cropping. Film with FTPM loaded. Perform printing with FTPM. Click [Scan Cancel], and re-try pre- scanning. Click [Cancel], check FID and reload the film. Position the back printer properly. Re-try pre-scanning. Try scanning without magnetic information. Reload the film correctly. (see subsection 2.13.1) Resume printing. Restart the system. Refer to the DI operating instructions. Clean diffusion plate before scanner correction. Wait until the message disappears. Install the film mask correctly. Refer to the DI operating instructions. Consult a technical representative. Delete and reinstall all templates. If the trouble is not remedied, consult a technical representative. Lower the magnification. Click [OK] if the FTPM is specified by the customer. No. Message Action to Take 120 I-1477 W-1478 W-1479 W-1480 E-1481 E-1482 E-1483 W-1484 W-1485 W-1486 W-1489 I-1490 I-1491 W-1492 I-1493 W-1494 I-1501 I-1502 W-1503 I-1504 W-1505 E-1506 “Series Scene” film loaded. “Series Scene” magnetic information incorrect. Process continued. Template image size does not match print size. Confirm print size and template size. Cannot be printed with this cropping. Re-crop within the image area. Hard disk failure occurred during the data copy. Copying data cancelled. Consult technical representative. Hard disk failure occurred. Consult technical representative. Index image data cannot be read. Consult technical representative. Printer initialization failed. Press [S-alone] to perform scanner stand- alone operation at next start-up. Couldn’t generate image file due to insufficient disk space. Writing image file failed. Scanner correction not performed because the mask for MFC is installed. Remove the mask and press [OK]. Prepare for the diffusion plate cleaning. Press [Clean] to move the slider to the cleaning position. Press [Skip] to perform the scanner correction. Clean the diffusion plate. Upon completion of cleaning, press [End]. Carrier not installed. Install carrier and press [OK]. Setting up the correction table. Wait for a moment. An error occurred in calling the exposure condition retrieve. Return to the state just after the pre-scan. Selected function cannot be used. Insert FD. FD not inserted. Insert next FD. Wrong FD inserted. Insert correct FD. Reading of control information file failed. Selected image cannot be displayed. Click [OK] and resume printing. Continue processing. Confirm print size and template size. Move or reduce the image so that the printing frame goes within the image. Consult technical representative. Turn OFF the power supply (see subsection 4.2.1) and restart the system. If the error appears again, consult a technical representative. Refer to the operating instructions of the DI. Remove the mask and click [OK]. Clean the diffusion plate before scanner correction. Upon completion of cleaning, click [End]. Install the carrier and click [OK]. Wait until setting completes. The exposure condition cannot be retrieved. Correct color and density manually by referring to back printing. The function cannot be used. Insert the floppy disk into the drive. Insert the floppy disk with the next number into the drive. Insert the correct floppy disk into the drive. Turn OFF the power supply (see subsection 4.2.1) and restart the system. If the error appears again, consult technical representative. No. Message Action to Take 121 6 ER RO R M ESSAG ES AND ACTIO N TO TAKE I-1507 I-1508 W-1509 W-1510 W-1511 W-1512 W-1513 W-1521 W-1522 W-1523 W-1524 W-1525 I-1526 W-1527 E-1530 W-1531 W-1532 W-1533 W-1534 W-1535 E-1536 Data backup completed abnormally. Cancel data backup. Not enough free space on hard disk. Unnecessary files have been deleted. Date value exceeds the limit. (1998/01/01 00:00:00 - 2100/12/31 23:59:59) Next timer-ON time exceeds the limit. (1998/01/01 00:00:00 - 2100/12/31 23:59:59) Confirm the present time. Insufficient FD free space. Insert correct FD. Unsorted print remains. Perform sorting. PU800B is not turned ON or is disconnected. Check the connection with PU800B. Press [Retry] to retry or [Cancel] to cancel. PU800B is not turned ON or is disconnected. Check the connection with PU800B. Press [Retry] to retry or [Cancel] to cancel. Pricing unit is not turned ON or is disconnected. Check the connection with PU800B. Press [Retry] to retry. To cancel printing invoice, press [Cancel]. To stop it, press [Stop]. Backup data for PU800B cannot be read. Backup data for PU800B cannot be written. Production information log file not found. Create a new file. Production information cannot be written into file. F-DI device registration failed. Consult technical representative. F-DI device registration failed. Check the network connections. Press [Retry] to retry or [Cancel] to cancel. Registration to F-DI not performed. To complete registration, perform pre- operational check. Stopping the image file output. Resume printing by selecting “Digital Image” as “Input Device”. Order not unlocked. Check the network connections. Cannot be serviced. Check the network connections. Cannot be serviced. Consult technical representative. Re-try. Continue operation. Enter present date and time properly. Verify present date and time. Insert an empty floppy disk into the disk drive. Press the [SORT] key. Check the connection to the PU800B. Check the condition of the floppy disk. Wait until the message disappears. Turn OFF the power supply (see subsection 4.2.1) and restart the system. If the error appears again, consult a technical representative. Refer to the DI operating instructions. No. Message Action to Take 122 E-1537 W-1538 E-1539 I-1540 W-1541 W-1547 W-1548 E-1549 E-1551 E-1552 E-1553 E-1554 E-1555 W-1556 I-1557 I-1558 W-1560 W-1561 W-1562 W-1563 W-1564 W-1565 W-1566 W-1567 Cannot be serviced. Consult technical representative. F-DI registration not performed. To complete registration, perform the pre- operational check. Cannot be serviced. Consult technical representative. No order can be printed with the selected paper width. Print service not performed. Check the network connections. Printer not in standby. Press [Retry] to retry digital printing, or press [Cancel] to cancel it. Cannot be serviced. Consult technical representative. Dialog cannot be displayed. Message definition file not found or defective. Cannot start Red-eye/Soft/Cross. Red-eye/Soft/Cross not found, or any file(s) may be corrupted. Cannot continue Red-eye/Soft/Cross process. The files required for Red-eye/Soft/Cross not found, or any file(s) may be corrupted. Cannot continue Red-eye/Soft/Cross process. Cannot create the files required for Red-eye/ Soft/Cross. Cannot continue Red-eye/Soft/Cross process. Data for Red-eye/Soft/Cross process is wrong. This frame cannot be selected. Frame No. to specify template not matched. Select other frame. Characters can be entered in selected template. Enter characters? Printing the image being composed. Creating order failed. Sending order failed. Adding order failed. Deleting order failed. Printing external file. Wait! Registering device into F-DI failed. Press [Retry] to retry or [Cancel] to cancel. Pre-scan not performed, because image file is being output. Eject film. Digitizing cannot be performed with MFC. Replace MFC with AFC. Refer to the DI operating instructions. Consult a technical representative. Select correct frame number that matches the template. Select [Yes] or [No]. Wait until the message disappears. Refer to the DI operating instructions. Wait while. Use auto film carrier. No. Message Action to Take ~ 123 6 ER RO R M ESSAG ES AND ACTIO N TO TAKE Exceeds the available times of scanning. Press [Sort] key to feed out film, and then insert film into carrier again. The “Q’ty” value is set to “0”. Press [OK] to set a correct value, and then continue operation. If [Continue] is pressed, printing is not performed. Message definition file not found or defective. Check message definition file. Incorrect font size value. Specify 8 to 72 points as font size. Logo or title exceeds area. Select smaller font size or reduce number of characters. Frame with selected No. already mounted. Frame overwritten. Pre-scan not performed, because template is being set up. Eject film. The processor cover closed. Open the processor cover. Exited from high-speed mode. Check if reading is normally performed, and then re-try operation. Because some dialog is displayed, pre-scan cannot performed. Film is fed out. Editing error log info failed. Editing working information failed. Editing production information failed. Editing system information failed. Editing quality information failed. Reading of sending Pre-Maintenance data failed. Stop sending Pre-Maintenance data. Service to be exported not selected. Couldn’t perform pre-scan. Film ejected. Reading print mag. fine adjust data. Wait. Saving print mag. fine adjust data. Wait. Carrier/mask and composite type mismatch, so pre-scan not performed. Film is fed out. RC50D cannot be used with the present printer process type. Check printer process type. Frame specified on invoice not detected. Press the [SORT] key, remove the film and reload it. Click [OK] to set the correct value, and then continue operation. If [Continue] is pressed, printing is not performed. Consult a technical representative. Specify 8 to 72 points. Select smaller font size or reduce number of characters. Mount frame by overwriting. Insert the film after setting up template. Open the processor cover. Verify that reading was normally performed, then re-try. Close the dialog box, then re-try. For Japan only. Wait and reload the film. Wait until the message disappears. Install the carrier and mask matched to template. Consult a technical representative. Re-try reorder print setting. W-1568 I-1569 W-1571 W-1572 W-1573 W-1574 W-1575 I-1576 W-1578 W-1579 W-1580 W-1581 W-1582 W-1583 W-1584 W-1585 W-1586 I-1587 I-1588 W-1589 W-1590 W-1591 No. Message Action to Take 124 Frame not detected. %TEMPLATE%. Wait. %TEMPLATE_MESSAGE% Reading service name list. Wait. Connect to Imaging Controller for updating data. Press [OK] to start. Service info cannot be read. Check the network connections. Pre-scan cannot be performed, because service type is not selected. Feed out the film. Processing Red-eye/Soft/Cross %HQ%. Wait. An error occurred. Cannot continue Red-eye/ Soft/Cross process. Exit Red-eye/Soft/Cross. Film remains in the 135ANL feeder section. Open the upper guide or negative holder cover, and remove film. Film remains in the 135ANL catcher section. Remove the film from the catcher section. 135ANL negative holder closing movement abnormal. Check the negative holder operation by opening and closing the holder cover. If problems persist, consult your technical representative. Film overlapping detected in the 135ANL. Open the upper guide or negative holder cover, and remove the film, then install it in the negative holder again. Feeding film failed in the 135ANL negative holder section. Re-install the film in the negative holder. Feeding film failed in the 135ANL negative feeder section. Open the upper guide or negative holder cover, and remove film, then install it in the negative holder again. The 135ANL negative holder opening operation abnormal. Check the negative holder operation by opening and closing the holder cover. If problems persist, consult your technical representative. Remove film and make sure there is no abnormality. Wait until the message disappears. Refer to the DI operating instructions. Wait until the message disappears. End the Red-eye/Soft/Cross mode. Open the upper guide and negative holder cover, and remove the film (see section 8.1). Remove the film from the catcher section. Check the negative holder operation by opening and closing the holder cover. If problems persist, consult your technical representative. Open the upper guide and negative holder cover. Remove the film and install it in the negative holder again (see section 8.1). Reinstall the film in the negative holder. Open the upper guide and negative holder cover. Remove the film and install it in the negative holder again (see section 8.1). Check the negative holder operation by opening and closing the holder cover. If problems persist, consult your technical representative. W-1592 I-1593 I-1594 I-1595 E-1596 W-1597 I-1598 E-1599 W-1601 W-1602 E-1606 W-1607 W-1608 W-1609 E-1610 No. Message Action to Take 125 6 ER RO R M ESSAG ES AND ACTIO N TO TAKE Feeding film failed in the feeder side of the 135ANL switch guide section. Open the upper guide or negative holder cover, and remove the film, then install it in the negative holder again. Feeding film failed between the 135ANL and the 135AFC. Open the carrier cover with the 135AFC set to FRONTIER, and open the upper guide or negative holder cover, then remove film. Re-install the film in the negative holder, and re-install the 135AFC. Feeding film failed in the catcher side of the 135ANL. Open the carrier cover with the 135AFC set to FRONTIER, and remove film. Set the film in a waiting position to the negative holder. The 135ANL catcher side nip cannot be released. Remove the 135AFC, and remove the film, then re-install the 135AFC. And pass the film in a waiting position through the negative holder. The 135ANL catcher side nip malfunction. Remove the film from the 135ANL catcher section. And pass the film in a waiting position through the negative holder. Feeding film failed in the catcher side of the 135ANL switching guide section. Remove the film from the 135ANL catcher section. And pass the film in a waiting position through the negative holder. Feeding-out film from the 135AFC not performed normally. Open the carrier cover with the 135AFC set to FRONTIER, and remove film. Set the film in a waiting position in the negative holder. The negative press operation of the 135ANL malfunction. Open the carrier cover with the 135AFC set to FRONTIER, and open the upper guide or negative holder cover, then remove film. Re-install the film in the negative holder, and re-install the 135AFC. W-1612 W-1613 W-1614 W-1615 W-1616 W-1617 W-1618 W-1619 Open the upper guide and negative holder cover. Remove the film and install it in the negative holder again (see section 8.1). Open the carrier pressure cover with the NC135AG installed. Open the upper guide and negative holder cover and remove the film (see section 8.1). Reinstall the film in the negative holder. Reinstall the NC135AG. Open the pressure cover without removing the NC135AG and remove the film (see section 8.2). Reinstall the films in the negative holder. Remove the NC135AG and the film (see section 8.2). Reinstall the NC135AG. Reinstall the films in the negative holder. Remove the film from the negative catcher section. Reinstall the films in the negative holder. With the NC135AG installed, open the pressure cover and remove the film (see section 8.2). Reinstall the films in the negative holder. With the NC135AG installed, open the pressure cover, upper guide and negative holder cover. Remove the film (see section 8.2). No. Message Action to Take 126 The 135ANL catcher side nip cannot be released. Open the carrier cover with the 135AFC set to FRONTIER, and open the upper guide or negative holder cover, then remove film. Re-install the film in the negative holder, and re-install the 135AFC. The 135ANL negative catcher full. Remove the film from the negative catcher. The 135ANL upper guide is opened. Close it. Loop not detected in the 135ANL feeder section. Consult your technical representative. The 135ANL upper guide is opened, so the operation cancelled. Remove the film, and close the upper guide. Loop created continuously in the 135ANL feeder section. Consult your technical representative. The negative holder not operated because the holder cover is opened. Close the holder cover. Operation cancelled because the 135ANL negative holder cover is opened while the negative holder is operated. Close the negative holder cover. When the negative holder is opened, remove the film. The 135ANL continuous process is completed. Remove the negative from the negative catcher. Because the carrier is removed, the 135ANL continuous process is cancelled. Remove the film, and install the carrier. An error occurred while the 135ANL flash ROM is deleted, resulting in the download failure. Consult your technical representative. An error occurred while writing to the 135ANL flash ROM, resulting in the download failure. Consult your technical representative. A communication error occurred between the 135ANL and the 135AFC. Consult your technical representative. Interrupt process available. The 135ANL is not installed correctly. Set the 135ANL to the operating or waiting position. With the NC135AG installed, open the pressure cover, upper guide and negative holder cover. Remove the film (see section 8.2). Remove the film from the negative catcher. Close the upper guide. Consult technical representative. Remove the film and close the upper guide. Consult technical representative. Close the negative holder cover. Close the negative holder cover. When the negative holder is opened, remove the film. Remove the film from the negative catcher. Remove the film and install the 135AFC. Consult technical representative. Set the 135ANL to the operating or waiting position. No. Message Action to Take W-1620 W-1621 W-1622 E-1623 W-1624 E-1625 E-1626 W-1627 I-1629 W-1630 E-1633 E-1634 E-1635 I-1636 W-1637 127 6 ER RO R M ESSAG ES AND ACTIO N TO TAKE Film inserted except from the 135ANL. When the 135ANL is not used, set it to the waiting position. Because the 135ANL position change is detected, the 135ANL continuous process is cancelled. Remove the film, and set the 135ANL to the operating position. The 135ANL circuit board failure detected. Consult your technical representative. Continuous process cancelled. Remove the film in a waiting position. A negative holder open/close sensor abnormality detected during the initialization of the negative holder section. Consult your technical representative. The loop sensor abnormality detected during the initialization of the feeder section. Consult your technical representative. The nip not released normally during the initialization of the catcher section. Consult your technical representative. The negative press remains in the home position during initialization. Consult your technical representative. The negative press remains left from the home position during the initialization of the catcher section. Consult your technical representative. The 135ANL sensor calibration failed. If film remains, remove it. If not, clean the sensor. The film currently being processed scan- cancelled. Continue processing a next film? Because the 135ANL upper guide is opened, the 135ANL sensor calibration cannot be done. Close the upper guide. This is the last frame. Press [OK] to feed out film. Because the carrier or mask was removed, the custom setting information are not displayed correctly. The related dialog(s) closed. The custom setting No. is invalid. Changed to master settings. Because the exposure condition retrieve in progress, pre-scan not performed. Feed out film. This function is not supported. No. Message Action to Take Set the 135ANL to the waiting position. Set the 135ANL to the operating position. Consult technical representative. Remove the film in the waiting position. Consult technical representative. If film remains, remove it. If not, clean the sensor. Click [OK] or [Cancel]. Close the upper guide. Press [OK] to feed out film. Perform the custom setting again. Print with master settings, or select a correct custom setting No. Reload the film after the exposure condition retrieve is completed. The function cannot be used. W-1638 W-1639 E-1640 W-1641 E-1642 E-1643 E-1644 E-1645 E-1646 W-1647 W-1680 W-1681 W-1701 W-1702 W-1703 W-1705 E-1706 128 Perform scanner correction. Remove the film, and remove the carrier and install it again. Process is cancelled because an error occurred during the setup of the scanner correction table. Consult your technical representative. Abnormal flow rate detected in flowmeter. Call technical representative. Storing the exposure condition failed. After this, storing the exposure condition will not be performed. Cannot print because the printer memory is full. Retry printing when enough memory is reserved. Cannot output because the image data occupy large amounts of memory. Wait until enough memory is reserved and try again. %MAGAZINE% not installed or paper end processing in progress. After door LED in the magazine section turns green, install magazine and restart printing. %MAGAZINE% not installed or paper end processing in progress. After the door LED in the magazine section turns green, install magazine and restart printing. Print size and magazine paper width mismatched. Press [OK] to change magazine, or change print size. Press [Output] to output forcibly. Magazine paper width and print size of index format mismatched. Press [OK] to replace magazine, or select other index format. If you press [Output], an incorrect index print will be outputted. Template width and magazine paper width mismatched. Press [OK] and replace magazine. Press [Output] to output forcibly. The high-speed mode cancelled due to error occurrence. Printing may be cancelled with some frames. Check print results. No. Message Action to Take W-1801 E-1802 E-1803 W-1901 W-1902 W-1903 W-1930 W-1931 W-1932 W-1933 W-1934 I-1935 Remove the film, and remove the carrier and install it again. Consult technical representative. Turn OFF the power supply (see subsection 4.2.1) and restart the system. If the error appears again, consult a technical representative. Wait until enough memory is reserved and try again. After door LED in the magazine section turns green, install magazine and restart printing. Press [OK] to change the magazine, or change print size. Press [Output] to output forcibly. Press [OK] to replace the magazine, or select other index format. If you press [Output], an incorrect index print will be outputted. Press [OK] and replace magazine. Press [Output] to output forcibly. Check print results. 129 6 ER RO R M ESSAG ES AND ACTIO N TO TAKE Restart from pre-scanning. Consult technical representative. Change print size. Perform the post-operational check after the processing is completed. If the printed paper remains, perform All Process. Turn OFF the power supply (see subsection 4.2.1) and restart the system. If the error appears again, consult a technical representative. Consult technical representative. Consult a technical representative. The magazine is not in setup condition. Perform a condition setup. Consult technical representative. Turn OFF power supply (see subsection 4.2.1) and restart the system. If the error appears again, consult technical representative. Turn the power switch to STANDBY. An error occurred in generating image in the high-speed mode. Re-start from pre-scan. Initializing 135ANL failed. Consult your technical representative. Print size exceeds the limit. Change print size. The post-operational check cannot be started because printing is in progress or the printed paper remains in the printer. If the printed paper remains, perform ALL PROCESS. Error table item( %TableItem% ) cannot be omitted. Sub-system:%SubSystemID% (%TableFileName% ). Error No.:%NUM% Error table items( %TableItem% ) are incorrect. Sub-system:%SubSystemID% (%TableFileName% ). Error No.:%NUM% Communication error occurred between scanner and printer. (Command time-out) Call technical representative. Communication error occurred. (nn system) Performing printer maintenance. Setup printing conditions. Data files not opened. Call technical representative. Communication error occurred between scanner and printer. (IEEE1394 communication error: Code No.=%NUM%) Refer to manual for guidance. Communication error occurred between scanner and printer. (SCSI communication error: Code No.=%NUM%) Consult technical representative. Communication error occurred between scanner and printer. (communication error: Code No.=%NUM%) Refer to manual for guidance. Printer switch turned to ON. Change switch to STANDBY. W-1936 E-1937 W-1938 I-1939 E-1998 E-1999 E-2102 E-2103 W-2106 E-2107 W-2108 E-2109 W-2110 W-2201 No. Message Action to Take 130 No. Message Action to Take Turn OFF power supply (see subsection 4.2.1) and restart the system. If the error appears again, consult technical representative. Change the printer to on-line condition. Click [Cancel] to cancel All Process. Click [OK] to perform All Process creating margins. Consult a technical representative. Wait until the laser temperature adjustment completes. Wait until the processing temperature adjustment completes. Wait until intializing completes. Wait until processing completes. Wait until save cut processing completes. Perform All Process. Reinstall the paper magazine. Resume printing. If necessary, perform All Process. Press [Cancel] to cancel All Process. Press [Continue] to continue it. Remove paper (see section 7.1). Request not accepted by printer. Request rejected. Printer is off-line. Request rejected. Change printer to online and perform operation. Paper too short for all process. Cancel All Process? Press [Cancel] to cancel All Process. Press [OK] to perform All Process creating margins. Abnormal printer backup memory. Call technical representative. (No problem even if this message appears at the upgrade (reversion) of the printer software.) Printer’s timer abnormal. Scanner time adopted. If problems persist, call technical representative. Laser temperature adjustment not completed in exposure section. Please wait. Temperature adjustment of processing tanks is process. Please wait. Initializing printer. Please wait. Printer is processing. Please wait. Save Cut command already received. Request rejected. Residual image seen. Perform All Process. Rewinding paper. Reinstall magazine. Processor error is cleared. Resume printing. If under All Processing, All Process aborted. Select [All Process] again. Soon paper end(remaining paper:about%NUM%m). Cancel All Process? Press [Cancel] to cancel All Process. Press [Continue] to continue it. Paper jamming occurred in the paper feed unit. Remove paper. Paper jamming occurred in the unit 1. Remove paper. E-2301 W-2302 W-2303 E-2305 E-2306 I-2307 I-2308 I-2309 I-2310 I-2312 I-2313 W-2314 I-2315 W-2317 W-2401 W-2402 131 6 ER RO R M ESSAG ES AND ACTIO N TO TAKE No. Message Action to Take W-2403 W-2404 W-2405 W-2406 W-2407 W-2408 W-2409 W-2410 W-2411 E-2412 E-2413 E-2414 E-2415 W-2416 W-2417 E-2418 E-2419 E-2420 E-2421 E-2422 E-2423 E-2424 E-2425 Paper jamming occurred in the exposure section feed unit. Remove paper. Paper jamming occurred in the unit 2. Remove paper. Paper jamming occurred in the unit 4. Remove paper. Paper jamming occurred in the unit 5. Remove paper. Paper jamming occurred in the unit 1 (loop 1). Remove paper. Paper jamming occurred in the unit 1 (loop 2). Remove paper. Paper jamming occurred in the unit 2 (loop 3). Remove paper. Paper jamming occurred in the unit 3 (loop 4). Remove paper. Paper jamming occurred in the unit 5 (loop 5). Remove paper. Hole punch not detected in the exposure section feed unit. Call technical representative. Hole punch not detected in the unit 2. Call technical representative. Hole punch not detected in the unit 3. Call technical representative. Hole punch not detected in the unit 4. Call technical representative. Paper cannot be drawn from magazine. Check the magazine. Paper remains in printer. Remove paper. Laser unit shutter in the exposure section feed unit malfunctions. Call technical representative. Cutting hole punch in the unit 1 malfunctions. Call technical representative. Sorting hole punch in the unit 1 malfunctions. Call technical representative. Cutter 1 in the unit 3 malfunctions. Call technical representative. Cutter 2 in the unit 4 malfunctions. Call technical representative. Loop 1 guide plate in the unit 1 malfunctions. Call technical representative. Loop 2 guide plate in the unit 1 malfunctions. Call technical representative. Loop 3 guide plate in the unit 2 malfunctions. Call technical representative. Remove paper (see section 7.1). Consult technical representative. Check the paper magazine. Remove paper (see section 7.1). Consult technical representative. 132 No. Message Action to Take E-2426 E-2427 E-2428 E-2429 E-2430 E-2431 E-2432 E-2433 E-2434 E-2435 E-2436 E-2437 E-2438 E-2439 W-2440 W-2441 W-2442 W-2443 W-2444 W-2445 Loop 4 guide plate in the unit 3 malfunctions. Call technical representative. Loop 5 guide plate in the unit 5 malfunctions. Call technical representative. Paper width guide in the paper feed unit malfunctions. Call technical representative. Paper width guide 1 in the unit 1 malfunctions. Call technical representative. Paper width guide 2 in the exposure section feed unit malfunctions. Call technical representative. Paper width guide 3-1 in the unit 2 malfunctions. Call technical representative. Paper width guide 3-2 in the unit 2 malfunctions. Call technical representative. Paper width guide 3-3 in the unit 2 malfunctions. Call technical representative. Reservoir paper width guide in the unit 3 malfunctions. Call technical representative. Paper width guide 4 in the unit 4 malfunctions. Call technical representative. Paper width guide 5 in the unit 5 malfunctions. Call technical representative. Roller nip in the exposure section feed unit malfunctions. Call technical representative. Cutter 1 in the unit 3 and cutter 2 in the unit 4 malfunction. Processor driving stopped. Call technical representative. Calibration of the hole sensor in printer failed. Call technical representative. Error code: %NUM% (decimal) Paper too short. Remove paper. Splice section detected. Remove paper. Unknown magazine ID is set. Set correct magazine ID. Magazine ID not detected. Magazine ID not registered. Perform “Paper Magazine Registration” in “Printer Adjustment/Maintenance” in “Setup and Maintenance”. Magazine not loaded. Consult technical representative. Remove paper. Install the proper paper magazine. Register the paper magazine in Menu 451. Install the paper magazine. 133 6 ER RO R M ESSAG ES AND ACTIO N TO TAKE W-2446 E-2447 E-2448 W-2449 W-2450 W-2451 I-2452 I-2453 I-2454 I-2455 I-2456 I-2457 I-2458 I-2459 W-2460 W-2461 I-2462 I-2463 W-2464 W-2465 E-2466 W-2467 W-2468 Back printer is not installed. Refer to manual for guidance. A communication error occurred in printer (main circuit board to paper feeding system A). Call technical representative. A communication error occurred in printer (main circuit board to paper feeding system B). Call technical representative. Printer section door open. Remove paper in printer and close door. Magazine removed during the feed. Remove paper. Cutter 1 in the unit 3 malfunctions while in restoring. Processor driving stopped. Call technical representative. Auto-loading paper. Please wait. Save Cut not performed. Save-cutting. Paper-splicing. Performing paper end process. Please wait. Paper end process completed. Replace magazine. If not replaced, press [PRINT STOP] to cancel print instruction. Dispose the cut wastes. Reservoir full. Please wait. All Processing. Please wait. Printed paper not detected. All Process not performed. Printed paper too short. Save Cut not performed. Rewinding paper. Please wait. Printed paper remains. Perform All Process. Rewinding request rejected. Printer section door opened. Close door. Roller nip in the feeder unit malfunctions. Call technical representative. Feeding of paper cannot be continued. Remove paper. Magazine with different paper width installed. Install magazine with correct paper. Position the back printer properly. Consult a technical representative. Remove the paper from the printer and close door. Remove paper. Consult a technical representative. Wait until auto-loading is completed. Continue printing. Wait until the message disappears. Wait until paper end processing is completed. Replace the magazine. If the magazine is not replaced, press [PRINT STOP] to cancel print instruction. Dispose cutting waste. Wait. Wait until All Process is completed. All Process is unnecessary. Continue printing or perform All Process. Wait. Perform All Process. Paper is already rewound or not loaded. Close the printer door. Consult a technical representative. Remove paper from the printer (see section 7.1). Install the proper magazine. No. Message Action to Take 134 I-2469 E-2501 E-2502 E-2503 E-2504 E-2505 E-2506 W-2507 E-2508 E-2509 E-2510 E-2511 E-2512 E-2513 E-2514 E-2515 E-2516 E-2517 W-2518 E-2519 E-2520 Magazine installed. Resume printing. Anti-dust shutter abnormal. Call technical representative. Anti-dust fan malfunction. Call technical representative. Polygon malfunctions. Call technical representative. AOM driver cooling fan malfunctions. Call technical representative. FM cooling fan malfunctions. Call technical representative. Exposure section cooling fan malfunctions. Call technical representative. Condition setup for present paper not performed. Perform condition setup for paper. Communication error occurred in printer.(between main circuit board and LDD20 circuit board on laser unit) Call technical representative. Abnormal R laser (R-LD) information. Call technical representative. Abnormal G laser (G-SHG) information. Call technical representative. Abnormal B laser (B-SHG) information. Call technical representative. R laser (R-LD) temperature adjustment outside specified range. Call technical representative. G laser (G-SHG) temperature adjustment outside specified range. Call technical representative. B laser (B-SHG) temperature adjustment outside specified range. Call technical representative. Abnormal R laser (R-LD) temperature. Call technical representative. Abnormal G laser(G-SHG) temperature. Call technical representative. Abnormal B laser (B-SHG) temperature. Call technical representative. Abnormal temperature detected in printer. Refer to manual for guidance. Abnormal AOM temperature. Call technical representative. R laser (R-LD) current exceeded. Call technical representative. Press [OK] to resume printing. Consult technical representative. Set up paper condition (see section 3.3). Consult technical representative. Adjust room temperature to 10°C to 40°C. If the temperature is within this range, consult technical representative. Consult technical representative. No. Message Action to Take 135 6 ER RO R M ESSAG ES AND ACTIO N TO TAKE E-2521 E-2522 E-2523 E-2524 E-2525 W-2526 W-2527 W-2528 E-2529 E-2530 E-2531 W-2532 W-2533 E-2534 E-2535 E-2536 G laser (G-SHG) current exceeded. Call technical representative. B laser (B-SHG) current exceeded. Call technical representative. R laser (R-LD) current measurement value outside specified range. Call technical representative. G laser (G-SHG) current measurement value outside specified range. Call technical representative. B laser (B-SHG) current measurement value outside specified range. Call technical representative. R laser (R-LD) is about to its lifetime. No problem for the moment, but call technical representative. G laser (G-SHG) is about to its lifetime. No problem for the moment, but call technical representative. B laser (B-SHG) is about to its lifetime. No problem for the moment, but call technical representative. SOS detection failed. Call technical representative. Electric power failure occurred in the exposure and light source sections. If problems persist, call technical representative. Abnormal frame memory. Call technical representative. G, B laser(SHG) optimal temperature setting periods. Set optimal temperature in “Printer Adjustment/Maintenance” in “Setup and Maintenance”. 10 days passed since the last paper condition setup. We recommend paper condition setup. R laser (R-LD) temperature sensor abnormal. Call technical representative. G laser (G-SHG) temperature sensor abnormal. Call technical representative. B laser (B-SHG) temperature sensor abnormal. Call technical representative. Consult a technical representative. Set the G and B laser (SHG) optimum temperature in Menu 454. (see “Condition Setup and Maintenance”.) Perform a paper condition setup. Consult a technical representative. No. Message Action to Take 136 No. Message Action to Take Adjust room temperature to within indicated range. Check the communication cable connection and re-try. If the error recurs, reinstall system software. See section 7.2 Remove paper in the cutter section. Remove paper in the processor or dryer section (see subsection 7.2). After removal, open and close the processor cover once. Remove paper in the cutter section. Consult technical representative. The laser’s temperature adjustment cannot be performed, because the ambient temperature is too low(high). Adjust the ambient temperature between 15-C and 30-C. (The laser’s temperature adjustment is started if the ambient temperature exceeds 5-C.) Transferring images from scanner has not been completed within a specified time. Transferring of images was aborted. (Code No. = %NUM%) Paper jam in processor (7). Remove paper. Check it. %NUM% strips remains. Paper jamming occurred in the cutter section. Remove paper. Paper remains in the processor or the dryer section. Remove paper. Open and Close Processor cover once. Paper remains in the cutter section. Remove paper. Slant sorter malfunctions. Call technical representative. Horizontal sorter malfunctions. Call technical representative. Cutter malfunctions. Call technical representative. Hole punch not detected in the cutter section. Call technical representative. Paper width guide in the cutter section malfunctions. Call technical representative. Loop guide in the cutter section malfunctions. Call technical representative. Width guide in processor malfunctions. Call technical representative. Exit guide malfunctions. Call technical representative. Communication error occurred in printer (between main circuit board and processor section). Call technical representative. Processor program error. Call technical representative. W-2537 W-2539 W-2540 W-2601 W-2602 W-2603 W-2604 E-2605 E-2606 E-2607 E-2608 E-2609 E-2610 E-2611 E-2612 E-2614 E-2615 137 6 ER RO R M ESSAG ES AND ACTIO N TO TAKE No. Message Action to Take W-2616 W-2617 W-2618 W-2619 E-2620 E-2621 E-2622 E-2623 E-2624 E-2625 E-2626 E-2627 E-2628 E-2629 E-2630 E-2631 E-2632 E-2633 E-2634 Processor cover is open. Processing stopped. Remove paper and restart processing. Squeeze cover is open. Processing stopped. Remove paper and restart processing. Processing tank section cover open. Close cover. Squeeze section cover open. Close cover. P1 processing tank temperature not rising. Call technical representative. P2 processing tank temperature not rising. Call technical representative. PS1 processing tank temperature not rising. Call technical representative. PS2 processing tank temperature not rising. Call technical representative. PS3 processing tank temperature not rising. Call technical representative. PS4 processing tank temperature not rising. Call technical representative. Dryer section temperature not rising. Call technical representative. P1 processing tank temperature abnormal. Heater turned off. Call technical representative. P2 processing tank temperature abnormal. Heater turned off. Call technical representative. PS1 processing tank temperature abnormal. Heater turned off. Call technical representative. PS2 processing tank temperature abnormal. Heater turned off. Call technical representative. PS3 processing tank temperature abnormal. Heater turned off. Call technical representative. PS4 processing tank temperature abnormal. Heater turned off. Call technical representative. Dryer section temperature abnormal. Heater turned off. Call technical representative. P1 safety thermostat activated. Heater turned off. Call technical representative. Remove paper and restart processing. Close the processing tank section cover. Close the squeegee rack cover. Consult technical representative. 138 No. Message Action to Take E-2635 E-2636 E-2637 E-2638 E-2639 E-2640 W-2641 W-2642 W-2643 W-2644 W-2645 W-2646 W-2660 E-2661 W-2679 I-2681 I-2682 Consult technical representative. 1. Check solution level. If it is normal, consult technical representative. 2. If it is low, check that there is no solution leak. If there is leak, consult technical representative. 3. If there is no solution leak, add water into the low level tank. 4. Open the menu 465 “Evaporation Correction Rate Setting” and make sure “YES” is selected for “Evaporation Correction”. Replace the element with a new one. Consult technical representative. Remove prints from the sorter. Wait. Wait. Perform control strip processing after paper processing. P2 safety thermostat activated. Heater turned off. Call technical representative. PS1 safety thermostat activated. Heater turned off. Call technical representative. PS2 safety thermostat activated. Heater turned off. Call technical representative. PS3 safety thermostat activated. Heater turned off. Call technical representative. PS4 safety thermostat activated. Heater turned off. Call technical representative. Safety thermostat in dryer section activated. Heater turned off. Call technical representative. P1 solution level has fallen. Temperature adjustment stopped. Refer to manual for guidance. P2 solution level has fallen. Temperature adjustment stopped. Refer to manual for guidance. PS1 solution level has fallen. Temperature adjustment stopped. Refer to manual for guidance. PS2 solution level has fallen. Temperature adjustment stopped. Refer to manual for guidance. PS3 solution level has fallen. Temperature adjustment stopped. Refer to manual for guidance. PS4 solution level has fallen. Temperature adjustment stopped. Refer to manual for guidance. RC50D flow rate insufficient. Replace element. RC50D flow rate abnormal. Call technical representative. Sorter nearly full. Collect prints from sorter. Performing evaporation correction. Please wait. (Max 50 min.) After replenishment, start temperature adjustment. Processing paper. Please wait. Perform control strip processing after paper processing. 139 6 ER RO R M ESSAG ES AND ACTIO N TO TAKE No. Message Action to Take I-2683 I-2684 I-2685 I-2686 E-2687 E-2688 E-2689 I-2690 I-2691 I-2692 I-2693 E-2700 E-2701 E-2702 E-2703 E-2704 E-2705 Processing paper. Please wait. Temperature adjustment of processing tanks is process. Please wait. Processing paper. Cannot be processed due to different width of paper. Please wait. Switching paper width guide in processor. Please wait. Thermometer abnormal. Call technical representative. Hygrometer abnormal. Call technical representative. Water addition data abnormal. Call technical representative. Set the large size tray. Set the large size tray after paper is fed out. Turn out the large size tray. Turn out the large size tray after paper is fed out. P1R replenisher pump or stirring valve abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. P2RA replenisher pump or cartridge cleaning valve abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. P2RB replenisher pump or cartridge cleaning valve abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. P1R replenisher pump abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. P2RA replenisher pump abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. P2RB replenisher pump abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. Wait. Consult technical representative. Set the large-size tray. Set the large-size tray after paper is fed out. Set the large-size tray to the waiting position. Set the large-size tray to the waiting position after paper is fed out. Consult technical representative. 140 Consult technical representative. Add PSR until the message disappears. Install a new replenisher cartridge. Refer to “Action to Take” for the replenisher system error displayed before this message. Close the replenisher box door. Install a new replenisher cartridge. Check that replenisher cartridge is properly installed. Then start processing. Replace the replenisher cartridge. Add 8 liters of PSR. Add 12 liters of PSR. Consult technical representative. P1R Replenisher cartridge cleaning or dilution valve abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. P2RA Replenisher cartridge cleaning valve abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. P2RB Replenisher cartridge cleaning valve abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. Solution remains in replenisher tank. Call technical representative. Replenisher cartridge opening failed. Call technical representative. Error occurred in replenishment section. Call technical representative. Drive motor for opening replenisher cartridge abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. PSR lowered. Add PSR until message disappears. Replenisher cartridge empty. Insert a new replenisher cartridge. Number of prints exceeds limit. Stop printing. Replenisher door open. Close it. Replenisher cartridge not loaded. Install a new replenisher cartridge. Opening not completed normally. Check that replenisher cartridge is properly installed. Start processing. Last replenishment solution prepared. Replace replenisher cartridge. PSR solution level has fallen. Add 8 liters of PSR. PSR replenisher empty. Add 12 liters of PSR. Remaining replenisher abnormal. Call technical representative. E-2706 E-2707 E-2708 E-2709 E-2710 E-2711 E-2712 W-2713 W-2714 W-2715 W-2716 W-2717 I-2718 I-2719 W-2720 W-2721 W-2722 No. Message Action to Take 141 6 ER RO R M ESSAG ES AND ACTIO N TO TAKE I-2723 W-2730 W-2731 W-2732 W-2733 W-2734 W-2735 W-2736 W-2737 W-2738 W-2739 W-2740 W-2741 W-4101 W-4102 W-4103 W-4105 W-4106 W-4107 W-4108 Mixing replenisher. Please wait. P1R replenisher solution level has fallen. Printing can continue a little further. P2R replenisher solution level has fallen. Printing can continue a little further. PSR replenisher solution level has fallen. Printing can continue a little further. P1R replenisher empty. Add replenisher. P2R replenisher empty. Add replenisher. PSR replenisher empty. Add replenisher. W1 waste solution tank nearly full. Collect waste solution. W2 waste solution tank nearly full. Collect waste solution. W1 waste solution tank full. Printing stopped. Collect waste solution. W2 waste solution tank full. Printing stopped. Collect waste solution. Washing solution level has fallen. Replenish it. Washing solution empty. Add washing solution. Incorrect order No. Enter correct order No. Incorrect sort No. Enter correct sort No. Incorrect CD-ID. To continue the operation without entering the CD-ID, press [Run]. To re-entry the CD-ID, press [Re-entry]. Image data exporting failed. Check the connection with the Imaging Controller. Registering order failed. Check the connection with the Imaging Controller. Retrieving order list information failed. Check the connection with the Imaging Controller. This order No. already exists. Re-enter another order No. Wait until the message disappears. Add replenisher. Collect the waste solution. Add PSR replenisher. Refer to the DI operating instructions. No. Message Action to Take 142 W-4109 W-4110 W-4111 W-4112 W-4113 W-4114 W-4115 W-4116 W-4117 E-4118 W-4119 W-4120 W-4121 W-4122 W-4123 W-4124 W-4125 W-4126 W-4127 This order already contains the specified sort No. Quit this service, change the sort No., and then resume the operation. This order No. cannot be modified, because it is not registered. Enter a correct order No. This sort No. does not exist in this order. Enter a correct sort No. The film mask is not supported with this image export service. Order currently created. Wait. The service cannot be closed, because there is an order currently processed. Wait. The sort No. cannot be changed during this image export service. The sort No. was restored to match the order condition. The number of image export become maximum. Press SORT and continue as a next order. Imaging Controller not recognised. Perform pre-operational check. Not enough free space to copy files. This order being used. Order not found. Creating order that already exists was tried. Correcting no-exist order tried. Insufficient memory A wrong film mask installed in the selected printer. The sort No. cannot be changed during the image export service. The sort No. was restored to match the order condition. Entered order No. created in other service. Re-enter other order No. Error occurred in the external I/O related interface. Refer to the DI operating instructions. No. Message Action to Take 143 7 PAPER JAMMING This section describes the corrective actions for paper jamming. In the event of paper jamming, the printer processor stops paper feeding and an error message appears on the monitor of the scanner. Also, the location where paper has jammed is displayed on the printer operation panel. Paper jamming may occur in several places. If an error message appears again after removing the paper jam, do the corrective action for the new error message. 7.1 Paper Jammed in Printer ...................................................... 144 7.1.1 Paper Magazine Removal .................................................... 144 7.1.2 Paper Jammed in Paper Feed Unit (W-2401) ...................... 145 7.1.3 Paper Jammed in Unit 1 (W-2402) ...................................... 145 7.1.4 Paper Jammed in Exposure Section Feed Unit (W-2403) ... 146 7.1.5 Paper Jammed in Unit 2 (W-2404) ...................................... 147 7.1.6 Paper Jammed in Unit 4/5 (W-2405/W-2406) ...................... 149 7.1.7 Paper Jammed at Loop 1/2/3/4/5 ......................................... 151 7.1.8 Remaining Paper Length Adjustment after Removing Jammed Paper ..... 151 7.2 Paper Jammed in Processor ............................................... 152 7.2.1 Paper Jammed in Processor or Dryer (W-2601) .................. 152 7.2.2 Paper Jammed in Cutter Section (W-2602) ......................... 157 GD1289 144 q Press the [ENTER] key. • The alarm is cleared. w Turn the magazine lock lever clockwise. • The paper magazine lock is released. e Cut the paper at the exit guide of the magazine. 7.1 Paper Jammed in Printer 7.1.1 Paper Magazine Removal Magazine Lock Lever Paper Magazine GD1448 Paper GD1449 145 7 PAPER JAM M ING 7.1.2 Paper Jammed in Paper Feed Unit (W-2401) q Remove the paper magazine (see subsection 7.1.1). w Open the printer right and left doors. e Remove the paper from the paper feed unit. Paper Feed Unit Loop 1 GD1446 7.1.3 Paper Jammed in Unit 1 (W-2402) q Remove the paper magazine (see subsection 7.1.1). w Open the printer right and left doors. e Cut the paper at loop 1. r Remove the paper from the paper feed unit (see subsection 7.1.2). Paper Paper Feed Unit GD1450 146 t Turn the knob clockwise and remove the paper from unit 1. Exposure Section Feed Unit Unit 2 Loop 2 GD1444 Paper Unit 1 GD1447 7.1.4 Paper Jammed in Exposure Section Feed Unit (W-2403) q Remove the paper magazine (see subsection 7.1.1). w Open the printer right and left doors. e Follow steps 1 through 4 of “Paper Jammed in Unit 1” (see subsection 7.1.3). r Cut the paper at loop 2. 147 7 PAPER JAM M ING t Turn the knob on unit 1 clockwise and remove the paper from unit 1. y Remove the paper from the exposure section feed unit. Paper Unit 1 GD1447 Exposure Section Feed Unit Paper GD1445 7.1.5 Paper Jammed in Unit 2 (W-2404) q Follow steps 1 through 5 of “Paper Jammed in Exposure Section Feed Unit” (see subsection 7.1.4). w Cut the paper at loop 3. Exposure Section Feed Unit Loop 3 Unit 2 GD1441 148 e Remove the paper from the exposure section feed unit. r Push the lever to the left to lower the reservoir loop guide plate. t Turn the knob on unit 2 counterclockwise and remove the paper from unit 2. Exposure Section Feed Unit Paper GD1445 Reservoir Loop Guide Plate Lever GD1442 Unit 2 Knob Paper GD1443 149 7 PAPER JAM M ING 7.1.6 Paper Jammed in Unit 4/5 (W-2405/W-2406) q Follow steps 1 through 3 of “Paper Jammed in Unit 2” (see subsection 7.1.5). w Cut the paper at loop 4 (reservoir loop). e Push the lever to the left to lower the reservoir loop guide plate. r Turn the knob on unit 2 counterclockwise and remove the paper from unit 2. Loop 4 Unit 4 Unit 3 GD1439 Reservoir Loop Guide Plate Lever GD1442 Unit 2 Knob Paper GD1443 150 t Turn the knob on unit 4 clockwise and remove the paper from unit 4. If the paper cannot be seen, follow the steps below. q Loosen the two screws and remove the guide plate from unit 4. w Remove the paper from unit 4. e Reinstall the guide plate by aligning its holes with the pins on unit 4 and tightening the two screws. Unit 4 Paper Knob GD1440 GD1563 Screws Pins Unit 4 Guide Plate GD1564 Paper 151 7 PAPER JAM M ING 7.1.7 Paper Jammed at Loop 1/2/3/4/5 If paper is jammed at loop 1, 2, 3, 4 or 5, perform the procedure indicated in the table below. No. Loop Procedure Refer to W-2407 Loop 1 Paper Jammed in Paper Feed Unit 7.1.2 Paper Jammed in Unit 1 7.1.3 W-2407 Loop 2 Paper Jammed in Unit 1 7.1.3 Paper Jammed in Exposure Section Feed Unit 7.1.4 W-2407 Loop 3 Paper Jammed in Exposure Section Feed Unit 7.1.4 Paper Jammed in Unit 2 7.1.5 W-2407 Loop 4 Paper Jammed in Unit 2 7.1.5 W-2407 Loop 5 Paper Jammed in Unit 4/5 7.1.6 7.1.8 Remaining Paper Length Adjustment after Removing Jammed Paper q Measure the length of the paper removed. w In menu 451 “Paper Magazine Registration”, subtract the measured length from the remaining length in the “Left” box. Enter the new remaining length in the “Left” box (see “Condition Setup and Maintenance”). 152 7.2 Paper Jammed in Processor 7.2.1 Paper Jammed in Processor or Dryer (W-2601) Processing solution may irritate the eyes and skin. When handling processing solutions, wear protective goggles, a rubber apron, rubber boots and other protective gear as appropriate to prevent any solution from coming in contact with the body. Always wash hands well after handling the processing solutions. q Remove the processor cover. w Remove the squeegee rack cover. Processor Cover GD1305 Squeegee Rack Cover GD1327 153 7 PAPER JAM M ING e Cut the paper at the processor inlet if it is visible. r Release the lock, lift the squeegee rack and cut the paper at the No.9 crossover rack. t Remove the paper from the squeegee rack. GD1575 Paper GD1565 Squeegee Rack Paper GD1566 Paper Squeegee Rack 154 y Remove the No.1 and No.2 crossover racks. u Lift the P1-1 rack approximately 5 cm (2 in.) and turn the knob counterclockwise until the paper comes out and it can be removed. If the knob is too hard to turn, the paper may be jammed in the P1-1 rack. Remove the P1-1 rack and the paper. GD1307 No.2 Crossover Rack No.1 Crossover Rack GD1568 Knob P1-1 Rack GD1569 Paper 155 7 PAPER JAM M ING i Remove the No.3 crossover rack. o Lift the P1-2 rack approximately 5 cm (2 in.) and turn the knob counterclockwise. If the knob is hard to turn, remove the P1-2 rack and the paper. !0 Install the contamination prevention cover over the P1-1 and P1-2 racks. GD1570 Knob P1-2 Rack GD1571 Paper GD1572 Contamination Prevention Cover 156 !1 Try to remove the crossover racks from No.4 to No.9. If a crossover rack cannot be removed, it means paper is jammed in the rack. !2 Cut the paper at the crossover rack that cannot be removed. !3 Lift the rack slightly, turn the knob counterclockwise until the paper comes out and can be removed. !4 Remove the remaining paper by hand. !5 Lift the P2-1 to PS4 racks in this order and turn the knob counterclockwise approximately 20 times to make sure there is no paper in the rack. !6 Reinstall the No.4 to No.9 crossover racks. !7 Remove the contamination prevention cover. !8 Reinstall the No.1 to No.3 crossover racks. !9 Reinstall the squeegee rack. @0 Reinstall the squeegee rack and processor covers. GD1573 Paper Crossover Rack GD1574 Paper 157 7 PAPER JAM M ING 7.2.2 Paper Jammed in Cutter Section (W-2602) q Pull out the paper from the loop guide section. w Press the “PROCESSOR DRIVE” [ON/ OFF] key twice. • The processor is driven and paper in the processor will be fed out through the dryer section. e Wind the paper being fed out. r Make sure the cutter loop guide plate is closed. If the guide plate is opened, insert the control strip leader or upkeep print into the cutter section through the loop section to close it. IMPORTANT If the cutter loop guide plate is opened, error “W-2602” will occur on the next printing. GD1576 Paper Loop Guide Plate 159 8 NEGATIVE JAMMING IN 135ANL (OPTIONAL) This Section describes the corrective actions for negative jamming in the 135ANL. In the event of negative jamming, the 135ANL stops negative feed and an error message appears on the monitor of the scanner. 8.1 Negative Jamming during Pre-scanning ..................... 160 8.2 Negative Jamming during Fine-scanning ................... 162 160 8.1 Negative Jamming during Pre-scanning q Open the negative holder cover. w Press the button to open the upper guide. Take care not to damage the negative at the loop section. e Pull the release lever as shown in the figure to release the pressure cover of the film carrier. r Remove the negative from the 135ANL. Negative Holder Cover GD157 Upper Guide Lock Release Button Loop Section GD158 GD159 Release Lever Pressure Cover Negative GD160 161 8 N EG ATIVE JAM M ING IN 135ANL (OPTIONAL) t Close the pressure cover and pull the lever to remove the film carrier. y Reinstall the film carrier. u Click [OK] on the monitor screen. • The error message disappears. i Reinstall the negatives to the negative holder. o Close the upper guide and negative holder cover. Film Carrier Pressure Cover Lever GD161 Film Carrier GD162 Upper Guide Negative Holder Cover GD163 162 8.2 Negative Jamming during Fine-scanning q Pull the release lever as shown in the figure to release the pressure cover of the film carrier. w Open the negative loop guide on the carrier inlet guide and remove the negative from the 135ANL. e Remove the negative from the film carrier. Release Lever Pressure Cover GD159 Loop Guide Negative GD164 Loop Guide Negative GD165 163 8 N EG ATIVE JAM M ING IN 135ANL (OPTIONAL) r Close the pressure cover and pull the lever to remove the film carrier. t Reinstall the film carrier. y Click [OK] on the monitor screen. • The error message disappears. u Reinstall the negatives to the negative holder. i Close the upper guide and negative holder cover. Film Carrier Pressure Cover Lever GD161 Film Carrier GD162 Upper Guide Negative Holder Cover GD163 165 9 STREAK MARKS ON PRINTS AND COUNTERMEASURES This section describes the corrective actions to take for streake marks on prints. 9.1 Types of Streak Marks ............................................................ 166 9.1.1 Pressure Cover Section of Auto Film Carrier ....................... 166 9.1.2 Mask Section of Auto Film Carrier ....................................... 166 9.1.3 Mirror Box ............................................................................ 167 9.2 Countermeasures ...................................................................... 168 166 9.1 Types of Streak Marks Dust adheres to the lower section of the pressure cover opening. A Distinct streak mark appears. Dust adheres on the upper section of the pressure cover opening. Instead of actual streak marks, the image may be distorted due to the movement of the dust caused by the film-cooling air. Dirt or dust adhering to the film carrier may cause streak marks on prints. Streak marks on the prints may run in the same direction as the paper feed. 9.1.1 Pressure Cover Section of Auto Film Carrier 9.1.2 Mask Section of Auto Film Carrier Dust adheres to the mask section. A thin, colored streak mark appears on the print due to the nearness of the dust to the film. 167 9 STREAK M ARKS O N PRINTS AND CO UNTERM EASURES Dust on the mask has been dragged by film. Distinct colored, curving streak marks appear on prints. This type of streak mark appears when dust is present during the scanner correction at the pre-operational check stage, but is not present during fine scanning. A dark streak mark appears on prints. 9.1.3 Mirror Box Dust on the upper surface of the mirror box. A diffused contoured streak mark appears on print since the dust is not near the surface of the film. 168 q Clean the mirror box (see “Basic Operating Instructions”). w Clean the auto film carrier NC240AG (see “Basic Operating Instructions”). e Clean the auto film carrier NC135AG (see “Basic Operating Instructions”). r Clean the inside of the film receiver using a vacuum cleaner. t Perform “Scanner Correction” of “1 Pre- operational Check” (see “Basic Operating Instructions”). 9.2 Countermeasures Vacuum Cleaner Film Receiver EZ1836 If streak marks appear on prints, remove the dust or dirt by following the steps below. 169 10 LIST OF CONSUMABLES 10.1 Scanner ........................................................................................... 170 10.2 Printer Processor ...................................................................... 171 170 10.1 Scanner Scanning Lamp Part No.: 122S0026 Reflector Part No.: 602S0001 Light Source Section Air Filter Part No.: 374D895509C Scanner Power Supply Section Air Filter Part No.: 374D890211C GD1550 *Product innovations may result in part number and shape changes without prior notice. 171 10 LIST O F CO NSUM ABLES 10.2 Printer Processor GD1435 GD1436 Back Printer Ink Ribbon Cassette Part No.: 345A9049781 2 pieces Circulation Filter Part No.: 376G03101 8 pieces Power Source Section Air Filters Part No.: 4B5482292 4 pieces Printer Section Air Filters Part No.: 4B5482292 6 pieces Processing Section Heater Cooling Filters 5 pieces Part No.: 4B5482292 Dryer Section Air Filter Part No.: 376G02021 173 11 INDEX 5.1 Index ................................................................................................. 174 5.2 Index of Basic Operating Instructions .......................... 176 174 1-Frame Image Display Printing......................... 2.8 135ANL (Optional) Negative Catcher Section Cleaning .......................................................... 3.9 135 Light Source Aperture Table ........................ 3.8 Additional Operating Instructions .......................... 2 Auto Correction ON/OFF.................................. 2.15 Back Printing Selection and Custom Setup Back Printing Display ...................................... 2.3 Basic Operating Precautions........................... 1.1.1 Black & White Negative Printing ........................ 2.7 Caution Label Locations on Printer/Paper Processor ..................................................... 1.3.2 Caution Label Locations on Scanner/Image Processor ..................................................... 1.3.1 Caution regarding Electric Shock .................... 1.1.2 Center Cropping ................................................. 2.5 Certification and Identification Label Locations ...1.7.1 Certification and Identification Labels ................ 1.7 Cleaning the Densitometer White Board .......... 5.14 Cleaning the Film Cooling Air Compressor Filter ..... 5.12 Cleaning the Light Source Optical Filters ......... 5.13 Cleaning the Light Source Section Air Filter ....... 5.3 Cleaning the Printer Power Source Section Air Filters ......................................................... 5.6 Cleaning the Printer Section Air Filters .............. 5.5 Cleaning the Processing Solution Cooling Air Filters ......................................................... 5.7 Cleaning the Scanner Power Supply Section Air Filter ........................................................... 5.4 Control Strip Preparation................................. 3.5.1 Control Strip Processing .......................... 3.5, 3.5.2 Control Strip Storage and Handling Precautions .... 3.5.3 Countermeasures............................................... 9.2 CRT Monitor .................................................... 1.5.1 CRT Monitor and Main Control Unit Handling Precautions ..................................................... 1.5 Custom Setting Selection ................................. 2.17 Cutter Loop Sensor Cleaning ............................. 5.9 Daily Maintenance................................................. 4 Date/Time Printing .......................................... 2.4.1 Dryer Section Air Filter ....................................... 5.8 Error Messages and Action to Take ...................... 6 Forced Printing ................................................. 2.18 Front Printing...................................................... 2.4 Handling Precautions ...................................... 1.6.1 Ink Ribbon Replacement .................................... 4.1 IX240 Strip Film Printing .................................... 2.2 IX240-size Reversal Film Print ........................... 2.6 Laser Caution Label Locations on Printer ....... 1.3.3 Laser Radiation Safety ............................. 1.2, 1.2.1 Laser Warning Label ....................................... 1.2.2 List of Consumables............................................ 10 Main Control Unit ............................................ 1.5.2 Maintenance Schedule....................................... 5.1 Making Monotone Prints from Color Film ...... 2.13.2 Making Monotone Prints from Monotone Film (for Color Development) ............................. 2.13.1 Manual Shut-off of Printer Power .................... 4.2.3 Manual Shut-off of Scanner Power ................. 4.2.2 Manual Start-up.................................................. 2.1 Mask Section of Auto Film Carrier ................... 9.1.2 Mirror Box........................................................ 9.1.3 Monotone Printing ............................................ 2.13 Negative Jamming during Fine-scanning ........... 8.2 Negative Jamming during Pre-scanning ............ 8.1 Negative Jamming in 135ANL (Optional) .............. 8 Operational Safety and Use Conditions ................ 1 Paper Condition Setup ....................................... 3.3 Paper Feed ...................................................... 2.16 Paper Jammed at Loop 1/2/3/4/5 .................... 7.1.7 Paper Jammed in Cutter Section (W-2602) .... 7.2.2 Paper Jammed in Exposure Section Feed Unit (W-2403) ...................................... 7.1.4 Paper Jammed in Paper Feed Unit (W-2401) .....7.1.2 Paper Jammed in Printer ................................... 7.1 Paper Jammed in Processor .............................. 7.2 Paper Jammed in Processor or Dryer (W-2601) ..... 7.2.1 Paper Jammed in Unit 1 (W-2402) .................. 7.1.3 Paper Jammed in Unit 2 (W-2404) .................. 7.1.5 Paper Jammed in Unit 4/5 (W-2405/W-2406) .....7.1.6 Paper Jamming ..................................................... 7 Paper Magazine Removal ............................... 7.1.1 Periodical Maintenance and Inspection ................ 5 Power OFF/ON .................................................. 5.2 Pressure Cover Section of Auto Film Carrier .. 9.1.1 Printer Processor ............................................. 10.2 Processing Chemical (CP-48S) Handling .......... 1.6 Processing Solution Temperature Check ........... 3.4 Production Information ....................................... 3.2 Remaining Paper Length Adjustment after Removing Jammed Paper ........................... 7.1.8 Replacing the Circulation Filters ...................... 5.10 Replenisher Pump Output Measurement ......... 3.10 Room Conditions ................................................ 1.4 RP-tone Correction .......................................... 2.14 Safety ................................................................. 1.1 Safety Indication................................................. 1.3 Scanner ............................................................ 10.1 Index 175 11 IN D EX Scanning Lamp Position Adjustment .................. 3.7 Scanning Lamp/Reflector Replacement............. 3.6 Selecting Sharpness Level ............................... 2.12 Setup and Maintenance ........................................ 3 “Setup and Maintenance” Menu Screen ............ 3.1 Sort Data Display/Setting ................................... 2.9 Streak Marks on Prints and Countermeasures ..... 9 Title Printing .................................................... 2.4.2 Tone Adjustment............................................... 2.11 Turning OFF/ON Printer .................................. 5.2.2 Turning OFF/ON Scanner ............................... 5.2.1 Turning Power OFF in an Emergency ................ 4.2 Turning Power OFF in an Emergency (Mechanical/Software Abnormality) ............. 4.2.1 Types of Streak Marks ....................................... 9.1 Unexposed Frame-Detection Level Setup ....... 2.10 Washing the Processing Racks ....................... 5.11 176 135ANL (Option) Cleaning .............................. 3.2.5 135ANL Preparation ........................................ 6.2.1 135 Half-size Frame Printing............................ 4.20 135 Reorder Printing (by Frame No.) ............ 4.17.2 135 Reorder Printing (by Frame Order) ........ 4.17.1 135 Reprinting ............................................... 4.16.1 135-size Film Installation................................. 4.8.2 After Printing ......................................................... 7 All Process .................................................... 4.23.1 All Process and Save Cut ................................ 4.23 Auto Film Carrier Installation .............................. 4.3 Auto Film Carrier NC135AG Cleaning ............ 3.2.3 Auto Film Carrier NC135AG Installation ......... 4.3.2 Auto Film Carrier NC240AG Cleaning ............ 3.2.2 Auto Film Carrier NC240AG Installation ......... 4.3.1 Auto Judgement Mode Setup........................ 4.19.2 Basic Operating Precautions........................... 1.1.1 Before Printing ...................................................... 3 Caution Label Locations on Laser Printer/ Paper Processor .......................................... 1.3.2 Caution Label Locations on Scanner/ Image Processor .......................................... 1.3.1 Caution regarding Electric Shock .................... 1.1.2 Certification and Identification Label Locations ...................................................... 1.7.1 Certification and Identification Labels ................ 1.7 Checking .......................................................... 4.11 Cleaning the Magnetic Heads on the Auto Film Carrier NC240AG ........................ 7.2.1 Clicking............................................................ 2.5.3 Collecting the Waste Solution ......................... 7.2.5 Color Correction ............................................... 4.13 Component Names ............................................ 6.1 Compenent Names and Related Function ............ 2 Control Strip Processing ................................. 3.2.8 CRT Monitor .................................................... 1.5.1 CRT Monitor and Main Control Unit Handling Precautions ..................................................... 1.5 Density Correction............................................ 4.12 Discarding the Cuttings ................................... 7.2.2 Discarding the Punching Waste ...................... 7.2.3 External View ..................................................... 2.1 Film Feed Mode Selection ................................. 4.6 FTPM and Series Scene Printing (IX240) ........ 4.21 FTPM Printing ............................................... 4.21.1 Function Keys ................................................. 2.4.6 General Maintenance ............................................ 8 Handling Precautions ...................................... 1.6.1 Index of Basic Operating Instructions High-speed (Three-frame) Mode...................... 4.22 Holding Conditions ........................................... 4.15 Image Frame Display Mode Change ................. 4.5 Index Printing Setup ......................................... 4.18 Inserting Film...................................................... 4.8 Internal Structure and Paper Feed ..................... 2.2 Interrupting Operation .............................. 6.3, 6.3.2 IX240 Reorder Printing.................................. 4.17.3 IX240 Reprinting with Batch Retrieval of Exposure Conditions .................................. 4.16.2 IX240 Reprinting with Individual Exposure Condition Retrieval ..................................... 4.16.3 IX240-size Film Cartridge Installation ............. 4.8.1 Laser Caution Label Locations on Printer ....... 1.3.3 Laser Printer/Paper Processor (LP2500P)...... 2.1.2 Laser Radiation Safety ............................. 1.2, 1.2.1 Laser Warning Label ....................................... 1.2.2 Main Control Unit ............................................ 1.5.2 Memory Indicator ............................................ 2.4.3 Menu Bar ......................................................... 2.4.2 Mirror Box Cleaning ........................................ 3.2.1 Mixed-format Printing Setup............................. 4.19 Moving the Pointer .......................................... 2.5.2 Multiple Printing................................................ 4.14 Negative Preparation ...................................... 6.2.2 Negative Removal ........................................... 6.2.4 Next Timer ON Date/Time Confirmation ......... 7.2.7 No Paper Remaining in the Printer ................. 7.1.2 Normal Printing .................................................. 4.9 Normal Printing of 135-size Film ..................... 4.9.2 Normal Printing of IX240-size Film.................. 4.9.1 Number of Index Prints Setup ............................ 4.4 Operation Keyboard ........................................... 2.3 Operation Panel ................................................. 2.6 Operational Safety and Use Conditions ................ 1 Original Selection ............................................... 4.7 Paper End ........................................................ 4.24 Paper Magazine Installation ............................ 5.3.2 Paper Magazine Removal ............................... 5.3.1 Paper Magazine Replacement ........................... 5.3 Paper Remaining in the Printer ....................... 7.1.1 Paper Rewinding ................................................ 7.1 Post-Operational Checks ................................... 7.2 Pre-operational Checks...................................... 3.2 Print and Paper Size Change and Paper Replacement ...................................................... 5 Print Size Change .............................................. 5.2 Print Size Changes for Mixed-format Films........ 5.1 Print Size Setup ............................................ 4.19.1 Printing ........................................................... 4, 4.1 177 11 IN D EX Printing Screen................................................... 2.4 Printing Status Bar .......................................... 2.4.4 Printing Using the 135 ANL ............................. 6.2.3 Printing with 8.9 cm to 15.2 cm Wide Paper ... 4.2.1 Printing with More than 17.8 cm Wide Paper or 255 mm Feed Length ............................... 4.2.2 Printintg With Optional 135ANL .............................. Printing with the 135ANL.................................... 6.2 Processing Chemical (CP-48S) Handling .......... 1.6 Processing Solution Temperature Confirmation ................................................. 3.2.7 Processor Cover Installation ........................... 3.2.4 PS-R Replenisher Preparation ........................... 8.2 Quick Guide for Basic Key Operations.................. 9 Recording the Daily Processing Volume Data and Clearing the Data ......................... 7.2.6 Reorder Printing ............................................... 4.17 Replenisher Cartridge Replacement .................. 8.1 Reprinting (Exposure Condition Retrieval) ....... 4.16 Roll Paper Installation ........................................ 5.4 Room Conditions................................................ 1.4 Safety ................................................................. 1.1 Safety Indications ............................................... 1.3 Save Cut ....................................................... 4.23.2 Scanner Correction ......................................... 3.2.6 Scanner/Image Processor (SP2500) .............. 2.1.1 Selected Frame ............................................... 2.4.1 Selecting Items................................................ 2.5.1 Series Scene Printing .................................... 4.21.2 Sorter Preparation .............................................. 4.2 Sorting Prints .................................................... 4.10 Starting Processing ......................................... 7.9.3 Status Display Icons........................................ 2.4.5 Stopping Negative Feed.................................. 6.3.1 System Shut Down.......................................... 7.2.8 Upkeep Printing............................................... 3.2.9 Using the Mouse ................................................ 2.5 Washing the Crossover and Squeegee Racks 7.2.4 Waste Solution Treatment .................................. 8.3 Weekly Timer Start-up........................................ 3.1 FUJI PHOTO FILM CO., LTD. in North America FUJI PHOTO FILM U.S.A., INC. 555 Taxter Road, Elmsford, N.Y. 10523, U.S.A. FUJI PHOTO FILM CANADA INC. 275 Britannia Road East, Mississauga, Ontario, L4Z 2E7, Canada FUJI PHOTO FILM HAWAII, INC. 1650 Kalakaua Avenue, Honolulu, Hawaii 96826, U.S.A. in Europe FUJI PHOTO FILM (EUROPE) G.m.b.H. Heesenstrasse 31, 40549 Dusseldorf, Germany FUJI PHOTO FILM (U.K.) LTD. Fuji Film House, 125 Finchley Road, Swiss Cottage, London NW3 6JH, England FUJIFILM ESPAÑA, S.A. Aragon, 180, 08011-Barcelona, Spain FUJIFILM FRANCE SA Parc d'Activites du Pas-du-Lac-2, Avenue Franklin, St.Quentin-en-Yvelines Cedex, France in South America FUJI PHOTO FILM DO BRASIL LTDA. Avenida Vereador Jose Diniz No. 3.400, Campo Belo-CEP 04.604 Cx. Postal 9.959., São Paulo-SP, Brasil in Asia FUJI PHOTO FILM CO., LTD., HONG KONG OFFICE Room 916, Sun Plaza, 28 Canton Road, Tsim Sha Tsui, Kowloon, Hong Kong FUJI PHOTO FILM (SINGAPORE) PTE. LTD. 10 New Industrial Road, Singapore 536201 FUJI PHOTO FILM (THAILAND) LTD. S.P. Building, 8th Floor, 388 Phaholyothin Road, Bangkok 10400, Thailand FUJI PHOTO FILM (MALAYSIA) SDN. BHD. Letter Box 3, 3rd Floor Office Block 1, Crystal Plaza Lot 4, Jalan 51A/223 46100 Petaling Jaya Selangor Darul Ehsan Malaysia FUJI PHOTO FILM CO., LTD., TAIPEI OFFICE Rm. 601, Hung Chong Bldg., No. 38, Sec. 6, Min Chuan E. Rd., Taipei 11412, Taiwan FUJI PHOTO FILM CO., LTD., SEOUL OFFICE 505-19, Kasan-Dong, Kunchon-Gu, Seoul, Korea 152-020 FUJI PHOTO FILM CO., LTD., BEIJING REPRESENTATIVE OFFICE Beijing Fortune Bldg. No. 817, 5, Dong Sanhuan Bei-lu, Chaoyang District, Beijing, China 100004 FUJI PHOTO FILM CO., LTD., HO CHI MINH OFFICE 29-31 Ton That Thiep St., Q.I Ho Chi Minh City, Vietnam FUJI PHOTO FILM CO., LTD., NEW DELHI OFFICE Le Meridian Commercial Tower 8F Janpath, New Delhi 110001, India FUJI PHOTO FILM CO., LTD. MANILA OFFICE 24 Sto. Domingo St., Quezon City, Philippines in Oceania FUJI PHOTO FILM CO., LTD., SYDNEY REPRESENTATIVE OFFICE c/o Hanimex Pty. Limited, 114 Old Pittwater Road, Brookvale, NSW 2100, Australia in the Middle East FUJI PHOTO FILM CO., LTD., DUBAI OFFICE No. 4G-17, L.O.B. No. 4, P.O.BOX 17212, Jebel Ali, Dubai, U.A.E. 26-30, Nishiazabu 2-chome, Minato-ku, Tokyo 106-8620, Japan. Ref.No.PP3-B166E2 INTRODUCTION CONTENTS 1 OPERATIONAL SAFETY AND USE CONDITIONS 1.1 Safety 1.1.1 Basic Operating Precautions 1.1.2 Caution regarding Electric Shock 1.2 Laser Radiation Safety 1.2.1 Laser Radiation Safety 1.2.2 Laser Warning Label 1.3 Safety Indication 1.3.1 Caution Label Locations on Scanner/Image Processor 1.3.2 Caution Label Locations on Printer/Paper Processor 1.3.3 Laser Caution Label Locations on Printer 1.4 Room Conditions 1.5 CRT Monitor and Main Control Unit Handling Precautions 1.5.1 CRT Monitor 1.5.2 Main Control Unit 1.6 Processing Chemical (CP-48S) Handling 1.6.1 Handling Precautions 1.7 Certification and Identification Labels 1.7.1 Certification and Identification Label Locations 2 ADDITIONAL OPERATING INSTRUCTIONS 2.1 Manual Start-up 2.2 IX240 Strip Film Printing 2.3 Back Printing Selection and Custom Setup Back Printing Display 2.4 Front Printing 2.4.1 Date/Time Printing 2.4.2 Title Printing 2.5 Center Cropping 2.6 IX240-size Reversal Film Print 2.7 Black & White Negative Printing 2.8 1-Frame Image Display Printing 2.9 Sort Data Display/Setting 2.10 Unexposed Frame-Detection Level Setup 2.11 Tone Adjustment 2.12 Selecting Sharpness Level 2.13 Monotone Printing 2.13.1 Making Monotone Prints from Monotone Film (for Color Development) 2.13.2 Making Monotone Prints from Color Film 2.14 RP-tone Correction 2.15 Auto Correction ON/OFF 2.16 Paper Feed 2.17 Custom Setting Selection 2.18 Forced Printing 3 SETUP AND MAINTENANCE 3.1 “Setup and Maintenance” Menu Screen 3.2 Production Information 3.3 Paper Condition Setup 3.4 Processing Solution Temperature Check 3.5 Control Strip Processing 3.5.1 Control Strip Preparation 3.5.2 Control Strip Processing 3.5.3 Control Strip Storage and Handling Precautions 3.6 Scanning Lamp/Reflector Replacement 3.7 Scanning Lamp Position Adjustment 3.8 135 Light Source Aperture Table 3.9 135ANL (Optional) Negative Catcher Section Cleaning 3.10 Replenisher Pump Output Measurement 4 DAILY MAINTENANCE 4.1 Ink Ribbon Replacement 4.2 Turning Power OFF in an Emergency 4.2.1 Turning Power OFF in an Emergency (Mechanical/Software Abnormality) 4.2.2 Manual Shut-off of Scanner Power 4.2.3 Manual Shut-off of Printer Power 5 PERIODICAL MAINTENANCE AND INSPECTION 5.1 Maintenance Schedule 5.2 Power OFF/ON 5.2.1 Turning OFF/ON Scanner 5.2.2 Turning OFF/ON Printer 5.3 Cleaning the Light Source Section Air Filter 5.4 Cleaning the Scanner Power Supply Section Air Filter 5.5 Cleaning the Printer Section Air Filters 5.6 Cleaning the Printer Power Source Section Air Filters 5.7 Cleaning the Processing Solution Cooling Air Filters 5.8 Dryer Section Air Filter 5.9 Cutter Loop Sensor Cleaning 5.10 Replacing the Circulation Filters 5.11 Washing the Processing Racks 5.12 Cleaning the Film Cooling Air Compressor Filter 5.13 Cleaning the Light Source Optical Filters 5.14 Cleaning the Densitometer White Board 6 ERROR MESSAGES AND ACTION TO TAKE 7 PAPER JAMMING 7.1 Paper Jammed in Printer 7.1.1 Paper Magazine Removal 7.1.2 Paper Jammed in Paper Feed Unit (W-2401) 7.1.3 Paper Jammed in Unit 1 (W-2402) 7.1.4 Paper Jammed in Exposure Section Feed Unit (W-2403) 7.1.5 Paper Jammed in Unit 2 (W-2404) 7.1.6 Paper Jammed in Unit 4/5 (W-2405/W-2406) 7.1.7 Paper Jammed at Loop 1/2/3/4/5 7.1.8 Remaining Paper Length Adjustment after Removing Jammed Paper 7.2 Paper Jammed in Processor 7.2.1 Paper Jammed in Processor or Dryer (W-2601) 7.2.2 Paper Jammed in Cutter Section (W-2602) 8 NEGATIVE JAMMING IN 135ANL (OPTIONAL) 8.1 Negative Jamming during Pre-scanning 8.2 Negative Jamming during Fine-scanning 9 STREAK MARKS ON PRINTS AND COUNTERMEASURES 9.1 Types of Streak Marks 9.1.1 Pressure Cover Section of Auto Film Carrier 9.1.2 Mask Section of Auto Film Carrier 9.1.3 Mirror Box 9.2 Countermeasures 10 LIST OF CONSUMABLES 10.1 Scanner 10.2 Printer Processor 11 INDEX Index Index of Basic Operating Instructions