FACTORY ACCEPTANCE TESTS CERTIFICATE EN 10204 3.1 Customer P.O. DWG RP VALVES 63036 P.O. item TAG 2 DF Job/item VDS No. Date 3604_2 11‐Mar‐13 3604 2 Material description Type Size Class Flange Body material Qty Trunnion ball valve Operator Sour service 4" ASME 300 RF Antistatic design Fire safe design to ASTM A350 LF2 Cl 1 Cl.1 YES 13 API6D Gear YES compliant to NACE MR0175 ed. 2002 API 607 ‐ BS 6755 p.2 ‐ ISO 10497:2004 ‐ API6FA Serial nos. presented to the testings: DF: 3604002001‐013 3604/ITP The following testings were carried out in accordance to ITP no.: Test Visual check Dimensional check NDTs: Pressure test: High pressure shell test Hi h pressure seats High t test t t Low pressure seats test Functional test under Dp Double block and bleed Remarks: Medium Water W t Water Air Water Water see details on page 2 Pressure (bar) Result satisfactory f y satisfactory satisfactory Time (minutes) 78 58 6 52 58 15 5 5 ‐ 5 No leak satisfactory No leak satisfactory No leak satisfactory satisfactory No leak satisfactory Conformity to pressure Equipment Directive 97/23/EC: Yes PED Category: II We declare that the valves are fully in compliance with the requirement of: ‐ Pressure Equipment Directive 97/23/EC ‐ Module H certificate n. RPS 0160456/01; Notified body: 0038 Lloyd's Register Verification LTD, 71 Fenchurch Street, London, EC3M 4BS (UK) di i 94/9/EC / / ‐ II, 2G/D / ‐ Technical h i l dossier d i number: b AT01/04 / ‐ ATEX directive ‐ DLGS n. 17, 27/01/2010 Reference to harmonized standards: EN 13463‐1/EN 13463‐5 For materials of construction refer to relevant "Materials certificates list" and general assembly drawing. By signing this certificate the Client’s representatives confirm the full compliance of the valves and actuators test results to the Project requirements. Issued electronically and CUSTOMER REPRESENTATIVES CUSTOMER REPRESENTATIVES controlled by QC department page 1 of 2 Materials certificates list Doc N: 3604_2 Dwg pos 1 Component BODY Material ASTM A350 LF2 CL.1 ASTM A350 LF2 CL.1 Heat 825191 Certificate A09/3958 MT PT UT PMI 2 CLOSURES 825191 A09/3958 3 STEM ASTM A182 F51 ASTM A182 F316 ASTM A182 F316 ASTM A350 LF2 CL.1 272411 2012068418 4 BALL 424276 MEST029164 5 SEAT RING 000575 2010029126 24 GLAND FLANGE 38425 A12-3361 28 TRUNNION ASTM A350 LF2 CL.1 ASTM A320 L7M ASTM A194 GR. 7M 38425 A12-3361 14 BODY STUDS 27431 700/2012 15 BODY NUTS 030779 1588/2012 PO number: PO item: ITEM: Serial number: 63036 DTD 23-11-12 2 2 3604002001-013 Issued electronically and controlled by Q.C department. The certificates and reports listed in the table above and attached hereafter have been checked and accepted by Q.C department. By signing this certificate the Client’s representatives confirm the full compliance of the valves and actuators test results to the Project requirements. BODY CLOSURES STEM BALL Spett.le DELLA FOGLIA Srl V.le Kennedy, 149 I-21050 MARNATE VA CONFORMITY DECLARATION UNI EN ISO 10204 Type 2.1 Or.n.: 1030011277 / 20 UM Quantity Code Description Your Confirm/Item Yr-Order _________________________________________________________________________________________________________________ _ No 2 PVT PV17 145,00 102,00 41,5 4" F316 OA/2012-498 pos. 2 07.03.2012 6-TYE04101-S207 GA05 mat. Not required drw. TY6E04101 rev. drw. R01 size 4" GRZ mat. F316 BK mat. Not required Treat. PV ENP class 1500 PV spec. raw mat. PA03 PEEK BLACK + Grafite TO10 mat. TOTS mat. mat. 00 TORS mat. TOGR mat. PVMO mat. - Note: 1) Serial Number: 2012-4"-1792 - 2012-4"-1793 2010029126 2) Raw material certificate N° ........................ in according to UNI EN ISO 10204 Type 3.1 3) Other .............................................. Certificate emission date 19.03.2012 Note: Material free from radioactive contamination. We declare on our responsibility that the products regarding enclosed order are in conformity with what requested. We declare the products are realized in Italy. THIS CERTIFICATE IS GENERATED AUTOMATICALLY FROM OUR SYSTEM SO NO TO STAMP AND SIGNATURE A10-10001143 SEAT RING GLANDE FLANGE TRUNNION Officina Meccanica COLOMBO MAGNO Srl - Via Umbria n. 9 - 20025 Legnano (MI) - Tel. 0331/407024 - 407025 - Fax 0331/404666 Customer : DELLA FOGLIA SRL VIALE KENNEDY 149 MARNATE(VA) Your order nr. : OA/2011-2156-REV.3 Date : 13/01/2012 Test certificate Conform EN 10204-3.1 BODY STUDS Pag.: 01 ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Certificate nr.: 001588/2012 Date : 05/03/2012 ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material : ASTM A.320 L7M Chemical composition: Required Value Quantity Product Description Heat Nr. Min: Max: % C 0,380 0,480 % Mn 0,750 1,000 % Si 0,150 0,350 % Cr 0,800 1,100 % Mo 0,150 0,250 0,040 0,035 Finish Pos. % S % P ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------248,00 TIRANTI 5/8X70 320,00 TIRANTI 3/4X80 160,00 TIRANTI 1"3/8X140 120,00 TIRANTI 2"X170 030779 AB5269 AE3924 AE2215 0,415 0,390 0,395 0,400 0,750 0,820 0,780 0,780 0,260 0,230 0,240 0,240 1,040 1,000 0,980 0,920 0,190 0,160 0,170 0,180 0,022 0,006 0,005 0,004 0,011 0,009 0,013 0,017 0660 0650 0800 0510 ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material : ASTM A.320 L7M Mechanical requirements: R 690 min R.Tens.Str. Quantity Product Description Heat Nr. N/mm2(MPa) Rs 550 min Rs.Yeld Str. N/mm2 (MPa) A % 18 min A % Elongation Z % 50 min Z.Y. Reduction KV -73°C J KV -73°C J Average Hardness Test HB - max 235 ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------248,00 TIRANTI 5/8X70 320,00 TIRANTI 3/4X80 160,00 TIRANTI 1"3/8X140 120,00 TIRANTI 2"X170 030779 AB5269 AE3924 AE2215 758 960 780 740 674 700 600 650 26,0 29,0 25,0 24,0 65,0 66,0 63,0 60,0 30- 33- 30 63- 63- 61 33- 32- 32 31- 32- 29 31 62 32 30 230230235230- ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------According to ASTM latest edition Heat treatment: quenching and tempering 620°C min We certify that the material is in accordance with the specification of your order. ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Heat nr : 030779 Heat nr : AB5269 Heat nr : AE3924 Heat nr : AE2215 Certificate nr : 064520 Certificate nr : 54181 Certificate nr : 018531 Certificate nr : 034993 date : 29/11/2010 date : 13/12/2006 date : 01/04/2010 date : 14/10/2009 ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Riferimento DDT numero : 000182 del : 05/03/2012 Quality Control GIUSEPPE COLOMBO Inspection Agency Officina Meccanica COLOMBO MAGNO Srl - Via Umbria n. 9 - 20025 Legnano (MI) - Tel. 0331/407024 - 407025 - Fax 0331/404666 Customer : DELLA FOGLIA SRL VIALE KENNEDY 149 MARNATE(VA) Your order nr. : OA/2011-1997-R.1 Date : 25/11/2011 Test certificate Conform EN 10204-3.1 BODY NUTS Pag.: 01 ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Certificate nr.: 000700/2012 Date : 17/02/2012 ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material : ASTM A.194 GR.7M Chemical composition: Required Value Quantity Product Description Heat Nr. Min: Max: % C 0,370 0,490 % Mn 0,650 1,100 % Si 0,150 0,350 % Cr 0,750 1,200 % Mo 0,150 0,250 0,040 0,035 Finish Pos. % S % P ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------100,00 DADI 1/2 408,00 DADI 5/8 128,00 DADI 1.1/8 328,00 DADI 1"1/4 320,00 DADI 1"3/8 095781 27431 7880 460 36301 0,395 0,420 0,400 0,420 0,410 0,747 0,830 0,810 0,730 0,820 0,243 0,240 0,240 0,270 0,220 0,891 1,020 0,890 1,100 0,920 0,233 0,220 0,220 0,200 0,230 0,028 0,015 0,013 0,032 0,010 0,008 0,015 0,013 0,015 0,018 0220 0290 0330 0320 0370 ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material : ASTM A.194 GR.7M Mechanical requirements: KV -73°C 20min KV -73°C 27min average Quantity Product Description Heat Nr. J J HB 159-235 After Heat Treatment at 590°for 24h HB 159 min Proof Load Test ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------100,00 DADI 1/2 408,00 DADI 5/8 128,00 DADI 1.1/8 328,00 DADI 1"1/4 320,00 DADI 1"3/8 095781 27431 7880 460 36301 131-135-131 91- 77- 86 27- 56- 29 128-132-130 48- 56- 58 132 84 37 130 54 200-216 222-235 186-199 212-226 224-235 185-200 218-226 181-190 206-215 218-226 O.K. O.K. O.K. O.K. O.K. ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------According to ASTM latest edition - Heavy hex nuts ANSI B18.2.2 Heat treatment:quenching and tempering 620°C min We certify that the material is in accordance with the specification of your order ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Heat nr : 095781 Heat nr : 27431 Heat nr : 7880 Heat nr : 460 Heat nr : 36301 Certificate nr : 870113-465 Certificate nr : 36899 Certificate nr : 22459 Certificate nr : 20421 Certificate nr : 53507 date : 12/12/1996 date : 24/03/2010 date : 02/05/2008 date : 25/01/2008 date : 25/01/2012 ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Riferimento DDT numero : 000130 del : 17/02/2012 Quality Control GIUSEPPE COLOMBO Inspection Agency CERTIFICATO DI CONTROLLO VERNICIATURA Painting Inspection Certificate ROSS COLOR SRL Via A. Colombo, 130 - 21055 GORLA MINORE CLIENTE/ Client DELLA FOGLIA SRL DOCUMENTO DI RIFERIMENTO/ Document Ref. No. DDT NR 96 DATE 12/03/2013 X SA 2.1/2 X HEMPEL 15360 Data Date Nr No 21/02/2013 Nr. ORDINE/ Purchase Order No. P.O. 58 DATE 12/02/2013 QUANTITA' e DESCRZIONE/ Quantity and Description 157 NR 13 TRUNNION VALVE DN 4" CL 300 - 3604002 DESCRIZIONE CICLO DI VERNICIATURA3604/ Description of the Painting Cycle 3604 METALLIC GRIT 50 µm SPESSORE TOTALE ASCIUTTO RICHIESTO/ Total Dry Thickeness recommended 50 µm 1 PULITURA/ Cleaning METODO/ Method: MATERIALE/ Material: CLEANING ISO 8501-1 SKY NET ALCALINE Final Colour: AS PER STANDARD 2 PREPARAZIONE SUPERFICIALE - SABBIATURA/ Surface Preparation and Sandblasting X SURFACE CLEANLINESS VISUAL SSPC-SP1 Results: SATISFACTORY SA 2.1/2 Profile Iso 8503-2 Equipment: REPLICA TAPE FTG2000 46 µm < 50 mg/m2 X SALT TEST Iso 8502-6 Results: 8,1 mg/m2 Equipment: Bresle Kit X COMPRESSED AIR ASTM D4285 Equipment: BLOTTER EQUIPMENT Results: SATISFACTORY X DUST CHECK ISO 8502-3 Required: Level 2 Max Resuts: Level 1 - SATISFACTORY 3 VERNICIATURA PRIMA MANO/ First Coat NOME PRODOTTO E MARCA/ Name of product: PENNELLO/ With paint brush (STRIPE COATING) SPESSORE ASCIUTTO RILEVATO/Dry Thickness Detected Air Temp. C° 16,60 Steel Temp. °C 17 HEMPEL 15360 X PISTOLA A SPRUZZO/ Spray gun 59 µm Dew Point°C 2,4 AS PER STANDARD Iso 2808 Method 6 RH: 37,00% Micrometer Positector 6000 F45S PROBE - S.n. 158682 SPESSORE ASCIUTTO FINALE RILEVATO/ Final dry thickness noted 7. TEST RICHIESTI/ Tests required ADHESION TEST ISO 4624 HOLIDAY X VISUAL INSPECTION 59 ADHESION TESTER WET SPONGE NONE µm Average Equipment: Equipment: Equipment: Required: NOT REQUIRED Results: NOT REQUIRED Results: SATISFACTORY FIRMA FORNITORE/ Supplier Signature DATA 21/02/2013 ISPETT. CLIENTE /Customer Inspector Terza parte ispettore/ Third part inspector ROSS COLOR SRL Moira Santoro Via Redipuglia 25 - 21055 Gorla Minore (VA) Phone 0331603423 - Fax 0331318208 P.I. IT02788590129