Material Receiving Inspection of Electrical and Instrumentation Cables Autosaved

REHABILITATION OF YANBU SOUTHTERMINAL PROJECTS BI # 10-00567 Material Receiving, Handling, Storage and preservation Inspection of Electrical & Instrumentation Cables 1 Presented By: SAIFUDDIN CHAUDHRY ID/WRPIS. 2 Contents  Types of Cables  Electrical Cables  Metallic I&C Cable  Documents Required for Material Receiving Inspection  Cable Storage. Handling and Preservation  General Requirement for LV Power Cable  General Requirement for MV Power Cable  General Requirement for HV Power Cable  General Requirement for Metallic Instrumentation and Control Cable . .001 kV to 35 kV).3 Types of Cables  Electrical Cables  Low Voltage Power Cable and Building Wire (up to 1 kV). Multi pair / triad.001 kV to 69 kV).  Metallic Instrumentation and Control Cable  I&C Copper Cable .  Instrument Cable .Unshielded Single Twisted Pair / Triad.Coaxial and Twin axial Data Cable.  I &C Copper Cable -Thermocouple Extension Cable. Multi pair / triad.  High Voltage Cable (35.  I&C Copper Cable -Shielded Single Twisted Pair / Triad.  Very High Voltage Cable (above 69 kV).  Medium Voltage Cable and Conductors (1.  Material Requisition.  Material Technical Approval Letter. .  SAIC (Saudi Aramco Inspection Checklist).  IFC Drawings.4 Documents Required for Material Receiving Inspection  SATIP (Saudi Aramco Typical Inspection Plan).  Material Test Certificate.  Vendor Approval Letter.  Delivery Note.  Purchase Order.  SATR (Saudi Aramco Test Report).  SAIC-P-3211.  SATIP-P-104-10 for HV Cable (35.5 References for Material Receiving Inspection  SCHEDULE-Q  SATIP (Saudi Aramco Typical Inspection Plan)  SATIP-P-104-01 for LV Power Cable and Building Wire (up to 1 kV). SAIC-P-3212 and SATR-P-3207 for MV Power Cable. SAIC-J-6603.  SAIC-P-3220 and SATR-P-3215 for VHV Power Cable. 3202. 3205 and SATR-P-3201. SAIC-J-6602.  SATIP-P-104-11 for VHV Cable (above 69 kV). SAIC-J-6604 and SATR-J-6601 for I&C Cable.  SAIC-P-3216 and SATR-P-3211 for HV Power Cable.001 kV to 69 kV). 3203. 3202 for LV Power Cable.001 kV to 35 kV). .  SATIP-J-902-01 for Metallic I&C Cable  SAIC (Saudi Aramco Inspection Checklist) and SATR (Saudi Aramco Test Report)  SAIC-3201.  SATIP-P-104-02 for MV Cable and Conductors (1. 3204.  SAIC-J-6601.  Material Test Certificate.  Material Requisition:  A material requisition form lists the items to be picked from inventory and used in the production process or in the provision of a service to a customer. and agreed prices for products or services. usually for a specific job.  A letter that certifies the supplier is approved by Saudi Aramco.6 Documents Required for Material Receiving Inspection  Purchase Order. and quantity of the goods delivered. indicating types.  A document that certifies that the supplied material is according to all applicable standards. Drawings that justifies the quantity and use of received material.  IFC Drawings.   Vendor Approval Letter.  A commercial document and first official offer issued by a buyer to a seller.  A letter that certifies that supplied material is approved for the specific project.  Material Technical Approval Letter.  Delivery Note. quantities.  A document accompanying a shipment of goods that lists the description. . or handling.  Manufacturer's special handling instructions shall be followed. .  Cable reels shall be supported off the ground and provided with a weatherproof (i.  Cable reels shall be stored away from chemicals and petroleum products. rain and dust-tight) cover. unloading.  Storage and Preservation  Firm dry support shall be provided for storage of cable reels.e. Handling and Preservation  Handling  Cable reels shall be checked for damage by store yard personnel prior to acceptance of shipment..  Cable ends shall be sealed (water and dust-proof seals) and firmly secured during shipping and storage.7 Cable Storage.  Cable reels shall be shipped and handled on edges of flanges only (not on flat side of flanges).  Cable and wire for industrial locations shall be stranded (regardless of size).5 mm² (14 AWG). or larger.quantity and size  Cables with a neutral conductor that is smaller than ungrounded .  Manufacturer’s name.  Marking . trademark.8 General Requirement for LV Power Cable  Cable and wire shall be rated 600 V.  Control conductor cross-sectional-area shall be 2.  Cable and wire shall have a minimum temperature rating of 90°C dry locations and 75°C for wet locations.Cable and wire shall be externally marked by the manufacturer to indicate  Maximum rated voltage  Type letters for the cable and/or wire.  Power conductor cross-sectional-area shall be 4 mm² (12 AWG). or other distinctive marking  M/C Cable . or larger.  Conductor and insulation screening is required for all cables. if IEC cable is specified. is prohibited.9 General Requirement for MV Power Cable  Each phase of multi-conductor cables shall be permanently identified. and vice versa. suitable for 90°C maximum rated conductor temperature. shall be heavy duty wood reels. alternatively.  Reels shall be made of steel.  The outer sheath (jacket) shall be polyvinyl chloride (PVC).  Substitution of IEC cable with AEIC cable.  All cables shall have a continuous overall outer nonmetallic sheath (jacket). . or.  Minimum size of MV cable shall be 10mm² (8 AWG). lists.  High Voltage Cable shall be in accordance with the Saudi Aramco- approved project-specific design drawings. schedules. . diagrams.  Check that the end cap (seal) of cable are heat-shrinkable.  Check that the cables are supplied from acceptable manufacturers.  Wires and cables shall have copper conductors.  The sizing of cables rated 69 kV and above shall be per IEC 60287.10 General Requirement for HV Power Cable  Incoming High Voltage Cable shall be visually inspected for damage / defects occurred during transportation. Aluminum conductors are permitted to be used in community areas for sizes 25 mm² or larger. databases. and associated design documents.  Primary Insulation Voltage Rating:  300 V for Type PLTC and Type ITC Cable  600 V for Type TC Cable  Jacket Material:  Flame retardant PVC. 7 strands minimum. circular copper. minimum temperature rating 90°C. per ASTM B33.11 General Requirement for Metallic Instrumentation and Control Cable  Conductor:  Stranded.  Jacket Color:  Non-intrinsically safe applications: Manufacturer's standard other than blue. per ASTM B3.  Intrinsically safe applications: Blue  FF Application: Orange . if primary insulation may corrode unprotected copper. tinned. 12 THANK YOU .