Jotun Paint School 2014 01 Day

Jotun TSS Academy 1 Day Paint SchoolJotun TSS Academy Welcome to Jotun 1 Day Paint School PT. Wijaya Karya, 26 June 2017 By : Mochamad Rizal Efendi Technical Training - TSS Performance Coatings PT. Jotun Indonesia Jotun Paint School 1 © Copyright Jotun TSS Academy 1 Day Paint School 1 Day Paint School 1. Introduction of Jotun 2. Why and what do we paint? 3. Paint technology 4. Corrosion 5. Surface pre-treatment 6. Application 7. Health and Safety 8. Green step Jotun Paint School 4 © Copyright Jotun TSS Academy 1 Day Paint School Jotun Paint School 5 © Copyright Jotun TSS Academy 1 Day Paint School Jotun HQ Norway The Global Company • Established since 1926 • Head office in Sandefjord, Norway • Turnover 2,1 bill USD (2015) • More then 9800 employees • 71 companies in 45 countries, with 36 Production Facilities in 19 countries, represented in more then 90 countries in the world • Regional Lab and R&D in UEA,Norway,USA,China,S.Korea,and Malaysia Jotun Paint School 6 © Copyright Jotun TSS Academy 1 Day Paint School Facts and figures • Among the 20 largest paint companies in the world • 36 production facilities in 19 countries • 71 companies in 45 countries • Represented in more than 90 countries around the world • More than 9.400 employees worldwide • Head office in Sandefjord, Norway Jotun Paint School 7 © Copyright Jotun TSS Academy 1 Day Paint School PT. Jotun Indonesia • Sales in Indonesia since 1985, • First factory in Indonesia 1996, • Expansion production factory in MM2100 Bekasi 2005 • Expansion Jotun Distribution Center in 2015 • No 1 in Marine segment • No 1 in Protective segment • No 1 in Powder Coating Segment • Top 3 in Decorative segment • Branch Offices in Surabaya, Pekanbaru, Balikpapan, Medan, Makasar and Batam • Computerized tinting machines (Multicolor) in more than 700 shops Jotun Paint School 8 © Copyright Jotun TSS Academy 1 Day Paint School PT. Jotun Indonesia • Our current production capacity is up to 40million liters (mix Solvent and Water base) per year • We had build new warehouse, called Jotun Distribution Center with capacity up to 10.000 pallets • Multi Color Tinting Machine capacity of 1200 cans/day (mix Solvent and Water Base) Jotun Paint School 9 © Copyright Jotun TSS Academy 1 Day Paint School 6 Branches : • Medan • Palembang • Makassar • Pekanbaru • Surabaya • Batam • Balikpapan Jotun Paint School 10 © Copyright Jotun TSS Academy 1 Day Paint School More then 700 Jotun Multicolor Centre and 50 Multi Color Industry in Indonesia (Dealers) Jotun Paint School 11 © Copyright Jotun TSS Academy 1 Day Paint School Decorative paints Marine coatings Protective coatings Powder coatings Use Application Brands/ Products Jotun Paint School 12 © Copyright Jotun TSS Academy 1 Day Paint School Jotun Customers Red HPI Box Customers Customers Jotun Paint School 13 © Copyright Jotun TSS Academy 1 Day Paint School Customers already signed up for HPS • Jotun’s Hull Performance Solutions was launched early 2011 • Numerous sophisticated customers have applied or contracted one or more vessels with HPS Jotun Paint School 14 © Copyright Jotun TSS Academy 1 Day Paint School Jotun Paint School 15 © Copyright Jotun TSS Academy 1 Day Paint School Protective Coatings HPI Energy Infrastructure Mining Heavy Industry Offshore Jotun Paint School 16 © Copyright Jotun TSS Academy 1 Day Paint School Worldwide Project References Jotun Paint School 17 © Copyright Jotun TSS Academy 1 Day Paint School Cruiseship FREEDOM OF THE SEA Jotun Global Marine references Jotun Paint School 18 © Copyright Jotun TSS Academy 1 Day Paint School SSP PIRANEMA (Photo Sevan HORDALAND BRIDGE, Norway Marine) Jotun Global Protective references Jotun Paint School 19 © Copyright Jotun TSS Academy 1 Day Paint School DELTA PROJECT, TIANJIN PORT, CHINA NEDHERLAND Jotun Paint School 20 © Copyright Jotun TSS Academy 1 Day Paint School DUBAI METRO, U.A.E. WEST TOWER, GUANGZHOU, CHINA Jotun Paint School 21 © Copyright Jotun TSS Academy 1 Day Paint School BURJ KHALIFA, DUBAI, U.A.E. UNION PROPERTIES TOWER, DUBAI, U.A.E. Jotun Paint School 22 © Copyright Jotun TSS Academy 1 Day Paint School Jotun Decorative global references Jotun Paint School 23 © Copyright  Jotun TSS Academy 1 Day Paint School ATLANTIS THE PALM, DUBAI, U.A.E. BAHRAIN WORLD TRADE CENTRE, BAHRAIN Jotun Paint School 24 © Copyright Jotun TSS Academy 1 Day Paint School Petronas – Twin Tower Kuala Lumpur. Burj Dubai Jotun Paint School 25 © Copyright Jotun TSS Academy 1 Day Paint School THE EIFFEL TOWER Jotun Paint School 26 © Copyright Jotun TSS Academy 1 Day Paint School Indonesia Project References Jotun Paint School 27 © Copyright Jotun TSS Academy 1 Day Paint School OIL TANKER, HUMPUSS BOGASARI Indonesian Marine references Jotun Paint School 28 © Copyright Jotun TSS Academy 1 Day Paint School Conoco Phillips, Natuna Sea FSO Arco Ardjuna PHE ONWJ BP TANGG UH LNG Indonesian Protective Project References Jotun Paint School 29 © Copyright Jotun TSS Academy 1 Day Paint School PLTU Tanjung Jati B 3&4 2x 660 MW PLTGU Muara Karang Expansion 600MW PLTU Lontar 3x315 MW And many more in acceleration program 10.000 MW phase 1 and 2 and up coming 35.000 MW Jotun Paint School 30 © Copyright Jotun TSS Academy 1 Day Paint School PLTGU Tanjung Priok 1x 740 MW PLTU Paiton III 1x850 MW PLTU Rembang 2x316 MW And many more in acceleration program 10.000 MW phase 1 and 2 and up coming 35.000 MW Jotun Paint School 31 © Copyright Jotun TSS Academy 1 Day Paint School Regatta Grand Indonesia Sea World Indonesian Decorative references Jotun Paint School 32 © Copyright Jotun TSS Academy 1 Day Paint School Jotun Single Source Solution Juanda Airport, Surabaya Jotun Paint School 33 © Copyright Jotun TSS Academy 1 Day Paint School Training and Tools • Jotun Paint School • Coating Academy • JAMP (Jotun Assets Management Program) Jotun Paint School 34 © Copyright Jotun TSS Academy 1 Day Paint School A Wide Pool of Qualified Coating Advisors PT. Jotun Indonesia currently supported by 60 Coating Advisor for Performance Coating Segment certified as Inspector by NACE, SSPC and FROSIO Jotun Paint School 35 © Copyright Jotun TSS Academy 1 Day Paint School 1 Day Paint School 1. Introduction of Jotun 2. Why and what do we paint 3. Paint technology 4. Corrosion and Cathodic Protection 5. Surface preparation 6. Application 7. Health and Safety 8. Green step Jotun Paint School 38 © Copyright Jotun TSS Academy 1 Day Paint School Mengapa Cat Diperlukan? Ada dua alasan utama untuk mengecat : Untuk melindungi properti dan untuk alasan kosmetik Hal ini secara finansial sangat penting untuk melindungi struktur terhadap korosi. Sebuah sistem cat yang baik akan menjadi metode biaya-efektif untuk melindungi struktur: Umur struktur diperpanjang, biaya pemeliharaan berkurang dan resiko kecelakaan yang mempengaruhi orang-orang dan lingkungan berkurang. Jotun Paint School 39 © Copyright Jotun TSS Academy 1 Day Paint School Why do we paint? Safety and economy: The industry wishes to preserve their investments to avoid accidents. If it was cheaper to let constructions corrode, and simply build new ones when the safety limit was passed, we would have seen many more rusty plants, ships and platforms Jotun Paint School 40 © Copyright Jotun TSS Academy 1 Day Paint School What are differences between below terms? Coating Any layer that covering /shielding construction from environment Painting Liquid , applied in liquid condition, cured as solid coating Lining Thick or very thick coating, used in submerged condition Jotun Paint School 41 © Copyright Jotun TSS Academy 1 Day Paint School What kind of coating could protect this construction Jotun Paint School 42 © Copyright Jotun TSS Academy 1 Day Paint School Jotun Paint School 43 © Copyright Jotun TSS Academy 1 Day Paint School 1 Day Paint School 1. Introduction of Jotun 2. Why and what do we paint 3. Corrosion 4. Paint technology 5. Surface preparation 6. Application 7. Health and Safety 8. Green step Jotun Paint School 45 © Copyright Jotun TSS Academy 1 Day Paint School Definition of corrosion Corrosion is a chemical reaction between a metal and its surrounding environment under the formation of corrosion products Jotun Paint School 46 © Copyright Jotun TSS Academy 1 Day Paint School Pengertian Korosi Logam Korosi Karat (Metal) (Corrosion) (Rust) • Karat/Rust hanya bisa dihilangkan dengan cara mekanik, dengan dibakar, digerinda, di-wire brush atau dengan blasting • Coating atau cat hanya mencegah proses korosi tidak terjadi Jotun Paint School 47 © Copyright Jotun TSS Academy 1 Day Paint School Parameters influencing the corrosion speed • Humidity • Temperature • Concentration of salts • Amount of air pollution, including acid rain, soot and dust particles Jotun Paint School 53 © Copyright Jotun TSS Academy 1 Day Paint School Corrosion Protection by coatings • Barrier effect – Creates a barrier that stops the ionic current (i.e. corrosion current) Example: epoxy-coatings • Inhibitive/passivizing effect – The coating passivizes the steel surface Example: coatings mixed with anti corrosive pigments (lead, chromates or phosphates) • Cathodic effect – The coating itself acts as an anode (galvanic effect) Example: zinc rich coatings Jotun Paint School 54 © Copyright Jotun TSS Academy 1 Day Paint School Barrier effect Most paints protect the steel by forming a barrier to the surrounding environment • A barrier will increase the resistance in the galvanic circle • A thick barrier will give better protection than a thin Jotun Paint School 55 © Copyright Jotun TSS Academy 1 Day Paint School Jotun Barrier Effect with Glass Flake Technology Thickness 1500 Baltoflake Chemflake for internal tank with excellent Marathon 1000GF chemical resistant 600 500 400 Marathon 300 Jotamastic 90 GF 75 • A thick barrier will give better protection than a thin Jotun Paint School 56 © Copyright Jotun TSS Academy 1 Day Paint School Inhibitor effect In inhibitive coatings, moisture may penetrate to reach the inhibitive primer where the reactive pigments are activated, which in turn passivizes the metal substrate at the coating/metal interface Example of Inhibitive pigments: • Red Lead (not used) • Lead/zinc chromate (not used) • Zinc phosphate Product with inhibitive pigments are not suited for immersed substrates Jotun Paint School 57 © Copyright Jotun TSS Academy 1 Day Paint School Cathodic effect • Some paints offer the same cathodic protection effect as sacrificial anodes • A zinc-rich primer reacts to protect the steel substrate when the topcoat is damaged • The CP type of paints is not an inert paint film as the barrier coatings • The paints contain active, metallic pigments • The pigments react with moisture and the steel and creates a calcareous deposit on bare spots of the steel substrate Jotun Paint School 58 © Copyright Jotun TSS Academy 1 Day Paint School Zinc Rich Paints (Cathodic Protection) Zinc Epoxy (Organic Zinc) Zinc Ethil Silicate (In Organic Zinc) • Chemically curing • Good adhesion & mechanical • Very good solvent resistance strength • Very high heat resistance (max • May be recoated with most types 400ºC) of paint, except Alkyd • Very high mechanical strength • Dry heat resistant up to 120ºC • Max. DFT: 100 µm At higher DFT • Film thickness: 25 – 125 µm tendency of mud-cracking or • Not acid- and alkaline resistant checking (Resistant between pH 5-9) Jotun Zinc Ethil Silicate Product Jotun Zinc Epoxy Product Barrier 77, Barrier 80, Barrier 90 Resist 78 , Resist 86, Jotun Paint School 59 © Copyright Jotun TSS Academy 1 Day Paint School 1 Day Paint School 1. Introduction of Jotun 2. Why and what do we paint 3. Corrosion 4. Paint technology 5. Surface preparation 6. Application 7. Health and Safety 8. Green step Jotun Paint School 60 © Copyright Jotun TSS Academy 1 Day Paint School Composition of paints Paints Binder Pigments Solvents Additives Natural Resin Colouring Hydro carbons Wetting agent Drying oil Coal Tar Extender Ketones Anti-settling Nitrocellulose Synthetic Resin Inhibitive pigm. Esters Dryer Alkyd CR Cathodically Ethers Anti-skinner Epoxy protective Polyester Polyurethane Alcohols Plasticiser Silicate Biocides Vinyl Water Jotun Paint School 61 © Copyright Jotun TSS Academy 1 Day Paint School The properties of a paint will be decided by the binder • Three generic type of binders are applied to test panels: Alkyd, epoxy and polyurethane • Exposed to sunlight, water chemicals • Different properties are demonstrated. • Important to select the correct type of paint for the purpose Jotun Paint School 63 © Copyright Jotun TSS Academy 1 Day Paint School Solid Content ( illustration only ) Solvents, 20% Additives, 8% Solvents, 50% Pigments, 24% Additives, 5% Pigments, 15% Binder, Binder, 48% 30% Solid content: 50% Solid content: 80% Jotun Paint School 64 © Copyright Jotun TSS Academy 1 Day Paint School Drying / Curing Mechanism • The properties of a paint film is closely related to how the binder dries or cures • The three most common drying / curing mechanisms are: 1. Solvent evaporation (physically drying) 2. Reaction with oxygen in the air (oxidation) 3. Chemical reaction between resin and hardener Jotun Paint School 74 © Copyright Jotun TSS Academy 1 Day Paint School Drying / Curing Mechanism Physically drying Oxidative drying Chemically curing • Chlorinated rubber • Alkyd • Epoxy (solvent and • Vinyl water borne) • Acrylic • Zinc epoxy • Silicone • Epoxy Mastic • Bitumen • Polyurethane • Tar • 2-pack Acrylic • Antifoulings • Zinc Silicate • Polysiloxane • Polyester • Vinylester Jotun Paint School 75 © Copyright Jotun TSS Academy 1 Day Paint School Jotun Product Jotun Physically Jotun Oxidative Jotun Chemically drying drying curing •Pioner Primer • Alkyd primer • Penguard / •Coastal Uniprime • Aluflex Jotacote/Tankguard • Jota QD Primer • Barier 80 •Solvalitt • Pilot II • Jotamastic 80/90/ SF •Pioner Top Coat • Jota TC Gloss • Hardtop AX/XP/HB •Pilot AC • Jota QD Top Coat • Hardtop Smart Pack • Coastal Gloss • Resist 78/86/ Tankguard •Pilot WF • Coastal Prime QD Zinc • Hardtop Optima/Pro • Baltoflake • Chemflake Jotun Paint School 76 © Copyright Jotun TSS Academy 1 Day Paint School Chemically curing binder? Harus Memperhatikan hal penting berikut : 1. Pastikan umur pakai (Self Life) cat masih bagus. 2. Pastikan Comp A bertemu Comp B yang tepat 3. Pastikan mixing ratio Comp A : Comp B 4. Gunakan mechanical agitator (mixer) 5. Applikasikan sebelum masa reaksi (pot life) habis 6. Diamkan selama waktu induction time Untuk bereaksi awal 7. Lakukan pengecatan ulang sesuai waktu recoating intervals Jotun Paint School 86 © Copyright Jotun TSS Academy 1 Day Paint School Chemically curing ? Jotun Paint School 88 © Copyright Jotun TSS Academy 1 Day Paint School 1 Day Paint School 1. Introduction of Jotun 2. Why and what do we paint 3. Paint technology 4. Corrosion 5. Surface preparation 6. Application 7. Health and Safety 8. Green step Jotun Paint School 107 © Copyright Jotun TSS Academy 1 Day Paint School Penyebab Utama Kegagalan Pengecatan Penyebab utama kerusakan cat/coating adalah : • Persiapan permukaan yang kurang bagus • Aplikasi pengecatan yang kurang baik Meskipun menggunakan cat/coating dengan kualitas tinggi, tetapi jika persiapan permukaan dan cara aplikasinya salah maka performa cat tersebut tidak akan bagus. Jotun Paint School 108 © Copyright Jotun TSS Academy 1 Day Paint School Persiapan permukaan (Surface Steel Preparation) terdiri dari : 1. Menghilangkan permukaan tajam 2. Membersihkan permukaan dari kotoran dan minyak /grease menggunakan detergent 3. Membilas dengan air tawar (fresh water) 4. Melakukan treatment permukaan sesuai standard yang digunakan Jotun Paint School 109 © Copyright Jotun TSS Academy 1 Day Paint School 1. Removing Sharp Edges Cross section of painted steel with a sharp edge • Paint applied with spray • Forms inferior coating thickness around the edge Sharp edge, low DFT Steel Paint Jotun Paint School 110 © Copyright Jotun TSS Academy 1 Day Paint School 1. Removing Sharp Edges Cross section of painted steel with well rounded edge • Paint applied by spray • Forms even thickness around the edge Paint Steel Jotun Paint School 111 © Copyright Jotun TSS Academy 1 Day Paint School 1. Removing Sharp Edges Pre-surface condition • Visual inspection should be conducted on all steel items prior to surface preparation • This will determine the level of pre-preparation requirements such as grinding, filling etc. Jotun Paint School 112 © Copyright Jotun TSS Academy 1 Day Paint School 1. Removing Sharp Edges Steel preparation prior to cleaning: Laminations, undercuts, welding seams Jotun Paint School 113 © Copyright Jotun TSS Academy 1 Day Paint School 1. Removing Sharp Edges Steel preparation: Edges and weld spatters Jotun Paint School 114 © Copyright Jotun TSS Academy 1 Day Paint School 1. Removing Sharp Edges Bad welding and non-removal of spatters Jotun Paint School 115 © Copyright Jotun TSS Academy 1 Day Paint School 1. Removing Sharp Edges Early corrosion on sharp edge and spot welds • Paint has newly been applied • Exposed to wind and weather for approximately 2 weeks Jotun Paint School 116 © Copyright Jotun TSS Academy 1 Day Paint School 1. Removing Sharp Edges Rough welding seam at internal water tank Jotun Paint School 117 © Copyright Jotun TSS Academy 1 Day Paint School 1. Removing Sharp Edges Paint unable to cover intermittent area Jotun Paint School 118 © Copyright Jotun TSS Academy 1 Day Paint School 2. Removing Dirt, Oil and Grease Cleaning with detergent • Apply the cleaner from below and upwards • Work systematically on all surfaces • Let the cleaner react, normally 1-5 minutes • Wash off from below and upwards • Final rinse from above and down Jotun Paint School 119 © Copyright Jotun TSS Academy 1 Day Paint School 2. Removing Dirt, Oil and Grease Washing with detergent, rinse with fresh water Jotun Paint School 120 © Copyright Jotun TSS Academy 1 Day Paint School 3. Washing with fresh water Osmotic blistering Osmotic blistering occurs when paint has been applied on a surface contaminated with water soluble salts Jotun Paint School 121 © Copyright Jotun TSS Academy 1 Day Paint School 3. Washing with fresh water Formation of blisters as a function of salt concentration on substrate (1 of 2) Salt: 0 mg/ m² Salt: 60 mg/ m² Film: 150 microns Film: 150 microns Jotun Paint School 122 © Copyright Jotun TSS Academy 1 Day Paint School 3. Washing with fresh water Formation of blisters as a function of salt concentration on substrate (1 of 2) Salt: 100 mg/ m² Salt: 200 mg/m² Film: 150 microns Film: 150 microns Jotun Paint School 123 © Copyright Jotun TSS Academy 1 Day Paint School 3. Washing with fresh water Welding smoke is water soluble and can only be removed by water Jotun Paint School 124 © Copyright Jotun TSS Academy 1 Day Paint School 3. Washing with fresh water Blisters close to weld • Welding smoke is water soluble and will create osmotic blistering if not removed • Galvanic difference between steel plate and weld may aggravate the attack Jotun Paint School 125 © Copyright Jotun TSS Academy 1 Day Paint School 4. Surface Treatment Steel Preparation Standards Jotun Paint School 126 © Copyright Jotun TSS Academy 1 Day Paint School 4. Surface Treatment ISO 8501-1 Jotun Paint School 127 © Copyright Jotun TSS Academy 1 Day Paint School 4. Surface Treatment Wire Brush • Wire brushing is relatively easy to use for maintenance on previously coated surfaces • Wire brushing will not, however, feather edge existing coatings • Wire brushing will not remove mill scale Jotun Paint School 128 © Copyright Jotun TSS Academy 1 Day Paint School 4. Surface Treatment Hand wire brushed surfaces Jotun Paint School 129 © Copyright Jotun TSS Academy 1 Day Paint School 4. Surface Treatment Disc sanding and grinding Disking and grinding is a similar process to mechanical wire-brush There is a danger of polishing the surface or gouging the steel or substrate Suitable for feathering of edges to intact paint after spot repair Jotun Paint School 130 © Copyright Jotun TSS Academy 1 Day Paint School 4. Surface Treatment Polished erection and welds Jotun Paint School 131 © Copyright Jotun TSS Academy 1 Day Paint School 4. Surface Treatment Abrasive blast cleaning • Gives a good surface profile • Surface stays dry • High production rate • Several blasting standards can be achieved • Does not remove oil, grease and salts from the substrate • Creates dust Jotun Paint School 132 © Copyright Jotun TSS Academy 1 Day Paint School 4. Surface Treatment Abrasive blast cleaning Abrasive is projected under high pressures onto the surface which removes: – Old coatings, surface ready for new coatings to be applied – Mill scale and rust Surface profile is created Jotun Paint School 133 © Copyright Jotun TSS Academy 1 Day Paint School 4. Surface Treatment Blasting standard ISO 8501-1 Jotun Paint School 134 © Copyright Jotun TSS Academy 1 Day Paint School 4. Surface Treatment Blasting test area • It may be difficult to evaluate a surface according to a standard • Test areas are often put up on the site to make sure that the actual standard specified is followed • Agreement before the work starts will help to avoid later disagreements Jotun Paint School 135 © Copyright Jotun TSS Academy 1 Day Paint School Types of abrasives Abrasives used in the abrasive blast cleaning process The main groups are metallic, non-metallic and specialist products Jotun Paint School 136 © Copyright Jotun TSS Academy 1 Day Paint School Abrasives and blasting profile Jotun Paint School 137 © Copyright Jotun TSS Academy 1 Day Paint School Abrasives and blasting profile Abrasive blast cleaning increases the surface area of the steel The profile will differ depending on type of abrasive: shot, grit and also size The surface profile can determine the adhesion value of a coating and is a very important aspect to coatings and corrosion protection Profile comparison ISO 8503-1 Jotun Paint School 138 © Copyright Jotun TSS Academy 1 Day Paint School Abrasive spot blasting Jotun Paint School 139 © Copyright Jotun TSS Academy 1 Day Paint School Spot blasting • Blast-cleaning destroys the edges of the intact paint film around the damage • This results in poor adhesion • Damaged paint edges must be feathered prior to application of the new paint Jotun Paint School 140 © Copyright Jotun TSS Academy 1 Day Paint School Kerusakan akibat spot blasting • Edges has not been feathered prior to application of the paint • The edges are weak points in the paint film • Corrosion attack initiates on such areas CD 4934 no. 80 Jotun Paint School 141 © Copyright Jotun TSS Academy 1 Day Paint School 1 Day Paint School 1. Introduction of Jotun 2. Why and what do we paint 3. Paint technology 4. Corrosion 5. Surface preparation 6. Application 7. Health and Safety 8. Green step Jotun Paint School 147 © Copyright Jotun TSS Academy 1 Day Paint School Application • Good work practice • Brush • Roller • Stripe-coating • Airless spray Cleanliness and good housekeeping before, during and after application are one of the most important factors to have a good result Jotun Paint School 148 © Copyright Jotun TSS Academy 1 Day Paint School Important to open the tin correctly ! • Remove all loose particles from the lid • Loosen the lid • Lift the lid away from the tin in such a manner that the contaminants do not fall into the paint Application: Open_dirtytin1 Jotun Paint School 149 © Copyright Jotun TSS Academy 1 Day Paint School Chemically curing binder? Harus Memperhatikan hal penting berikut : 1. Pastikan umur pakai (Self Life) cat masih bagus. 2. Pastikan Comp A bertemu Comp B yang tepat 3. Pastikan mixing ratio Comp A : Comp B 4. Gunakan mechanical agitator (mixer) 5. Applikasikan sebelum masa reaksi (pot life) habis 6. Diamkan selama waktu induction time Untuk bereaksi awal 7. Lakukan pengecatan ulang sesuai waktu recoating intervals Jotun Paint School 150 © Copyright Jotun TSS Academy 1 Day Paint School Chemically curing ? Jotun Paint School 151 © Copyright Jotun TSS Academy 1 Day Paint School Tools for mixing of paints • Always use mechanical agitator to ensure proper mixing of both one and two pack products • Proper mixing will not be achieved by a stick • A wooden stick may also contain dirt and loose parts that may contaminate the paint and clog the spray equipment Jotun Paint School 152 © Copyright Jotun TSS Academy 1 Day Paint School Mixing two component paint • Component B is poured into the component A (base) • Component B may have a high viscosity. Make sure to use all of it • Ensure correct mixing ratio • Use mechanical agitator Jotun Paint School 153 © Copyright Jotun TSS Academy 1 Day Paint School Consequence of inferior mixing: • To the right: Correct mixing and mixing ratio. • To the left: Insufficient mixing and / or incorrect mixing ratio. Cd-4930-60 Jotun Paint School 154 © Copyright Jotun TSS Academy 1 Day Paint School What factors influence the drying / curing process ? • Relative humidity, % • Ventilation • Temperature • Film thickness • Number of coats • Evaporation speed of solvents Jotun Paint School 155 © Copyright Jotun TSS Academy 1 Day Paint School Parameter kondisi cuaca yang baik untuk coating ? • Relative humidity di bawah 85% • Suhu permukaan konstruksi 10˚C -40˚C • Suhu permukaan konstruksi minimum 3˚C diatas Dew Points Jotun Paint School 156 © Copyright Jotun TSS Academy 1 Day Paint School Application by brush • The brush pushes the coating into the substrate assisting with wetting and the subsequent adhesion • Certain coatings such as epoxy mastics are specifically formulated for this type of application • Always check the product data sheets for details on application etc. Jotun Paint School 157 © Copyright Jotun TSS Academy 1 Day Paint School Application by brush Brush vs Airless Spray Application • Brush application may often achieve in the range of 50 microns dry film thickness • Airless spray can apply coatings at extremely high dry film thickness • Brush much slower than airless spray Jotun Paint School 158 © Copyright Jotun TSS Academy 1 Day Paint School Application by roller • Type of roller to use must be selected on what to paint and the type of paint to use • Not recommended to use roller on the 1st coat Jotun Paint School 160 © Copyright Jotun TSS Academy 1 Day Paint School Application by roller Roller Application vs Spray Application • The use of rollers to apply a coating will result in a thinner dry film compared to spray application • The dry film thickness with roller application will be much lower than airless spray application. High solids and high performance coatings are normally spray applied • Additional coats may have to be applied to meet the desired dry film thickness while applying coatings by roller application Jotun Paint School 163 © Copyright Jotun TSS Academy 1 Day Paint School Stripe coating Stripe coating is defined as an additional coating applied to selected areas of a substrate or surface The extent of stripe coating that may be required on a structural steel member with lots of edges etc. Jotun Paint School 165 © Copyright Jotun TSS Academy 1 Day Paint School Stripe coating • A paint brush is an excellent tool for stripe coating • Wet the substrate properly • Works the paint well into the substrate • Welds, edges and notches must be stripe coated Jotun Paint School 166 © Copyright Jotun TSS Academy 1 Day Paint School Stripe coating • Many holidays • The paint must be worked properly into the rough substrate using several strokes with the paint brush Cd- Cd-4934- 4934-97 Jotun Paint School 167 © Copyright Jotun TSS Academy 1 Day Paint School Stripe coating Stripe coating between first and second full coat: – Weld seams – Edges – Bulbs – Angels – Notches etc. Note the contrasting colours Excellent work Jotun Paint School 168 © Copyright Jotun TSS Academy 1 Day Paint School Application by Airless spray • Airless spray painting is particularly suitable for anti- corrosive and high performance coatings applied to large structures such as ships, bridges, tanks etc. • This illustration demonstrates a coating applicator applying a high build coating to structural steelwork • Airless spray is by far the most popular form of coating application for heavy duty industries Jotun Paint School 169 © Copyright Jotun TSS Academy 1 Day Paint School Application by Airless spray • This animation demonstrates the use of an airless spray gun • The paint, coloured in red, is forced through the gun at high pressure and through the tip where it is atomized and pushed onto the surface • Although the process is called airless, the process requires compressed air to work the equipment • Electric type airless spray equipment are also available Jotun Paint School 170 © Copyright Jotun TSS Academy 1 Day Paint School Airless spray equipment • PUMP - The pump pressurizes the paint • POWER - A power source is required • HOSE - High pressure hoses. • CONTAINER - Holds the material • GUN - Atomizes and directs the paint onto the surface It is important that only genuine parts are used for the equipment. Never purchase cheap replacements or spares Jotun Paint School 171 © Copyright Jotun TSS Academy 1 Day Paint School Airless spray Jotacote UHB Jotamastic 90GF Jotamastic 90 Hardtop AX Jotun Paint School 172 © Copyright Jotun TSS Academy 1 Day Paint School Airless spray 215 2” 2” 10” or 25,4 cm Jotun Paint School 173 © Copyright Jotun TSS Academy 1 Day Paint School Rules when spraying • Correct distance between spray gun and substrate: (30-60 cm) • Correct angel (90°) • Overlapping (50% or cross application) Jotun Paint School 174 © Copyright Jotun TSS Academy 1 Day Paint School Airless spray • Keep the spray gun at a correct distance from the object • A correct distance ensures a good, homogenous paint film • Too great a distance gives poor float and an uneven surface • Trying to reach areas far away will give an uneven film thickness • Shadows are created behind welds • Waving with the gun results in an unacceptable spray pattern Jotun Paint School 176 © Copyright Jotun TSS Academy 1 Day Paint School Application of a Tank • Pre-treatment Sa 2 ½ • Paint system: Glass flake reinforced polyester • Good application technique Jotun Paint School 177 © Copyright Jotun TSS Academy 1 Day Paint School Application technique combination of tools • Some areas are difficult to reach with a spray gun • Start with the paint brush • Then, use the back roller • Finally, apply the remaining areas with the spray gun Jotun Paint School 178 © Copyright Jotun TSS Academy 1 Day Paint School 1 Day Paint School 1. Introduction of Jotun 2. Why and what do we paint 3. Paint technology 4. Corrosion and Cathodic Protection 5. Surface preparation 6. Application 7. Health and Safety 8. Green step Jotun Paint School 179 © Copyright Jotun TSS Academy 1 Day Paint School Many risks are involved when working with paints Safety – Explosion and Fire Health – Manufacturing and Surface treatment Environment – Emission to air (VOC) – Emission to water (Maintenance) – Emission to soil (Waste handling) Jotun Paint School 180 © Copyright Jotun TSS Academy 1 Day Paint School HSE Information – SDS 1. Identification of the company 9. Physical and chemical 2. Composition and ingredients properties 3. Hazard identification 10. Stability and reactivity 4. First aid measures 11. Toxicological information 5. Fire fighting measures 12. Ecological information 6. Accidental release measures 13. Disposal considerations 7. Handling and storage 14. Transport information 8. Exposure control and personal 15. Regulatory information protection 16. Other information Jotun Paint School 181 © Copyright Jotun TSS Academy 1 Day Paint School Personal Protective Equipment (PPE) General PPE list: • Safety Helmet • Safety Harness (if working in height) • Safety shoes or boots • Protective overalls • Visible jacket • Gloves • Safety glasses or goggles • Ear protectors • Respirator Jotun Paint School 182 © Copyright Jotun TSS Academy 1 Day Paint School Physical risk – High pressure Surface treatment involves equipment with high pressures • Blast cleaning • - Mixture of air and particles • Airless spray application • - Paint Never point any high pressure unit at another person or at yourself! - This includes pure air (> 5 bar)! Jotun Paint School 183 © Copyright Jotun TSS Academy 1 Day Paint School Inhalation of Solvents The most dangerous hazard • Solvents will be transported by the blood stream to internal organs of the body • Amount absorbed depends on: Type of solvent, period of exposure, concentration and work load • Will cause damage to: Brain, nervous system, respiratory system, liver, kidneys and reproductive systems Jotun Paint School 184 © Copyright Jotun TSS Academy 1 Day Paint School Chemical risk – Skin contact Chemicals can be absorbed through both intact skin and damaged skin Typical health effects: – Irritation • Reddening, stinging sensation etc. – Corrosion • Tissue damage; eyes, skin, respiratory system – Sensitisation • Reddening, blisters etc. Jotun Paint School 185 © Copyright Jotun TSS Academy 1 Day Paint School Flammability - Solvents Solvents are heavier than air: • A fire may start in lower areas or compartments • Hot work may ignite the solvents • A fire or an explosion may be initiated • Ignorant personnel below can be affected Jotun Paint School 186 © Copyright Jotun TSS Academy 1 Day Paint School Precautions When Painting in Confined Spaces. • Ensure good ventilation • Exhaust points for fumes / solvents must be close to the bottom • Start application from the bottom and up • Always use non-sparking tools • Use only approved light and electrical equipment • Use fresh air masks • Safety lines • Sufficient rest periods Never smoke or use naked flames ! Jotun Paint School 187 © Copyright Jotun TSS Academy 1 Day Paint School Explosion Typical explosion range for paint solvents: 1 vol.% (10.000 ppm) - 8 vol.% (80.000 ppm) Jotun Paint School 188 © Copyright Jotun TSS Academy 1 Day Paint School General precautions Good house- keeping is very important for avoiding accidents! Jotun Paint School 189 © Copyright Jotun TSS Academy 1 Day Paint School 1 Day Paint School 1. Introduction of Jotun 2. Why and what do we paint 3. Paint technology 4. Paint production 5. Corrosion 6. Surface preparation 7. Application 8. Health and Safety 9. Green step Jotun Paint School 190 © Copyright Jotun TSS Academy 1 Day Paint School Green step Jotun Paint School 191 © Copyright Jotun TSS Academy 1 Day Paint School Green Step • VOC emission • Hazardous materiel These substances can give chronic Hazardous raw materials are to health effects and contribute to be replaced by less hazardous high levels of ozone and smog at alternatives. New raw materials ground level, and they are must not reduce products' therefore regulated in many overall safety, health and countries environmental properties Jotun Paint School 192 © Copyright Jotun TSS Academy 1 Day Paint School Green Step • Reducing energy consumption • Reducing carbon footprint First and foremost, Jotun's The carbon footprint is a consumption of energy is linked to measure of the impact our our facilities, including production activities have on the and warehouse environment, and in particular climate change Jotun Paint School 193 © Copyright Jotun TSS Academy 1 Day Paint School Green step • Reducing waste Our key objectives are Reduce, Reuse and Recycle, to be applied in all our operations, including waste from offices as well as production waste. Reducing and disposing of chemical waste is a major focus area For a more colourful world, we all need to be a little greener Jotun Paint School 194 © Copyright Jotun TSS Academy 1 Day Paint School Jotun Paint School 195 © Copyright