INSPECTION and TEST PLAN OVERHEAD CRANEProject User Location : Inspeksi dan Resertifikasi 12 Unit Over Head Crane : PT Pertamina EP : Prabumulih PJIT NDT Comp. : PT. Sucofindo : Project Duration : No. 1. 2. Migas Letter Assignement No. : Date : Activity / Description Document Review : - Owner QA/QC Procedure - Inspection Certificate & Operating Permit of Facility of Crane Base Support - Crane Manufacturer's Data Report & Crane Manual - Installation Document of Crane Support & - Crane Bearing - Previous Inspection Report & Migas Operating Permit Certificate - Crane Repair & History Report Physical Crane Inspection (PCI) : - Structural Component - Hydraulic & Electrical Component - Wire Rope Test - Hook Blocks & Sheaves - Welding & Bolting Connections - Non Destructive Testing (NDT) - Motor Listrik - Crane Cabin AR A1, A2 W1, W2 S Reference Document : : : : Approval Required Actual Inspection Witness Inspection Operation surveillance/provide Verifying Document R1, R2 T/C H M : : : : Review of Document Test Certification Required Hold Point Monitoring Acceptance Criteria - Inspection Procedure ANSI/ASME B30.2 ANSI/ASME B30.17 SK 84K / 38 / DJM / 1998 - Design, Fabrication, Installation - Inspection Procedure & Inspection Prosedure & - ANSI/ASME B30.2 Document - ANSI/ASME B30.17 - NDT Procedure - Crane Manufacturer Data Report & Crane Manual - Inspection, Maintanance, Repair & History Record - Inspection Procedure ANSI/ASME B30.2 ANSI/ASME B30.17 SK 84 K/38.DJM / 1998 - Inspection Procedure - Inspection Report - Inspection Procedure - ANSI/ASME B30.2 - ANSI/ASME B30.17 PT Sucofindo Verified by. 4.Load Testing Release Note Reporting : .Functional Testing Procedure .ANSI/ASME B30.ANSI/ASME B30.ANSI/ASME B30.ANSI/ASME B30.Repair Activity .Resume of Recitification Action Functional Testing : .ANSI/ASME B30.17 Inspection Report Inspection Certificate New Load Chart & Table Any Recommendations Reviewed by.Inspection Procedure .17 - Inspection Procedure ANSI/ASME B30.No. MIGAS .2 ANSI/ASME B30.2 .Load Testing Procedure .Recertification Procedure .Load Testing Execution .ANSI/ASME B30.Post Inspection of Load Testing .Repair Procedure .2 ANSI/ASME B30.17 SK 84K / 38 / DJM / 1998 .Inspection .17 SK 84K / 38 / DJM / 1998 .Load Testing Procedure/Sequence .Report Handling to MIGAS .17 - Inspection Procedure ANSI/ASME B30.Inspection Procedure .2 .Safety Devices .17 - Inspection Procedure ANSI/ASME B30.Inspection Procedure .2 .Inspection Report .2 .Recitification Prosedure .2 ANSI/ASME B30. Activity / Description .Functional Testing Execution .Post Functional Testing Inspection . 5.MIGAS Operating Permit Prepare by. 6.Final Inspection Report .Inspection Report .2 ANSI/ASME B30.Functional Testing Release Note Load Testing (if Required) .17 SK 84K / 38 / DJM / 1998 - .Inspection Procedure .Non Destructive Test (NDT) .ANSI/ASME B30.Inspection Procedure .Inspection Report .Inspection Report .Inspection Procedure .PCI Overall Comment Certification Action : . 3. PT Pertamina Reference Document Verifying Document Acceptance Criteria - Inspection Procedure ANSI/ASME B30.ANSI/ASME B30.17 SK 84K / 38 / DJM / 1998 . Activity / Description Reference Document Verifying Document Acceptance Criteria .No. tification Required 1 = 2 = 100% 10% INSPECTION LEVEL TPI User / MIGAS Owner SCI S S R1 R1 S R1 S R1 S R1 S R1 S S S S S S S S V V V V V V V V . INSPECTION LEVEL TPI User / MIGAS Owner SCI S V S/AR V S/AR S S S S R1 V V V V S/AR S S S R1 H V V S S S S/AR V H H AR S S S - S S S - H . INSPECTION LEVEL TPI User / MIGAS Owner SCI . Crane Repair & History Record AR A1.Owner QA/QC Procedure .7 .SK 84K / 38 / DJM / 1998 .Manufacture record ASME / ANSI B30. Maintanance. . Telescopic. A2 W1.Previous Inspection Report & Operating . : PT.5 .Wirerope : main.Manual Operation & Owner Specification .ASME/ANSI B30.SK 84K / 38 / DJM / 1998 Data Report & Manual .Applicable code. (Govt. Migas Letter Assignement No.ASME / ANSI B30. Sucofindo : Project Duration : No. : Date : Activity / Description Review Document : .NDT Procedure .SK 84K / 38 / DJM / 1998 (Govt. 2.Electrical system. R2 T/C H M : : : : Review of Document Test Certification Required Hold Point Monitoring Acceptance Criteria .Crane base.10 API SPEC 9A . pendant & boom line - Insp Procedure of mobile crane . Brake.Insp Procedure of Mobile Crane . load & diagram table . Fabrication.Historial data record ASME / ANSI B30.Design. .5 .INSPECTION and TEST PLAN MOBILE CRANE Project User Location : Inspeksi dan Resertifikasi 3 Unit Mobile Crane : PT Pertamina EP Region Sumatera : PJIT NDT Comp. a frame column & girde.Inspection.Inspection requirements for lifting devices. Safety device . Regulation) Repair & History Record Physical Crane Inspection (PCI) : . aux.Joint : welding. Alarm system. W2 S Reference Document : : : : Approval Required Actual Inspection Witness Inspection Operation surveillance/provide Verifying Document R1.5 .Insp Procedure of Mobile and Inspection Crane .Crane specification.Crane Manufacture and specification .Insp procedure of mobile crane . Swing circle ass.Permit Certificate .Cover moving parts .Manufacture Report . Installation .Steel contruction : boom.Construction Drawing & Calculation . 1. .Hook & block & all suspected area . and bolt . Regulation) . nut . std.API SPEC 9A .Maint & Inspect record SK 84K / 38 / DJM / 1998 ASME / ANSI B30. : Date : Activity / Description . handling & insp.All brakes & clutch . R2 T/C H M Verifying Document : : : : Review of Document Test Certification Required Hold Point Monitoring Acceptance Criteria .ASME/ANSI B30.Manufacture record ASME/ANSI B30.Manufacture record API spec 2D .Insp Procedure of Mobile Crane .SK 84K / 38 / DJM / 1998 Non Destructive Test : . standard & spec.Lift & go down main hoist & auxilary hoist . Migas Letter Assignement No. A2 W1.Inspection .Swing mechanism - Insp Procedure of Mobile Crane .Maintanance.Repair activity .Repair procedure .All suspected component include welding & structural attachments .Historial data record .5 .Lift & go down boom mechanism .Manufacture record .Insp Procedure of Mobile Crane . Sucofindo : Project Duration : No. : PT.10 AWS D1.1 part C SK 84K / 38 / DJM / 1998 Recommendation If Any Repair : . 5. .Driven power PCI overall comment 3.ASME/ANSI B30.SK 84K / 38 / DJM / 1998 . AR A1.Non Destructive Test (NDT) - Insp Procedure of Mobile Crane .Applicable code.5 SK 84K / 38 / DJM / 1998 .INSPECTION and TEST PLAN MOBILE CRANE Project User Location : Inspeksi dan Resertifikasi 3 Unit Mobile Crane : PT Pertamina EP Region Sumatera : PJIT NDT Comp.Maint & Inspect record - Insp Procedure of Mobile Crane ASME / ANSI B30.5 SK 84K / 38 / DJM / 1998 Functional Test : . W2 S : : : : Reference Document Approval Required Actual Inspection Witness Inspection Operation surveillance/provide R1.5 record SK 84K / 38 / DJM / 1998 - Insp Procedure of Mobile Crane API spec 2D ASME/ANSI B30.Maint & Inspect record API spec 2D .API SPEC 9A .5 . ASME/ANSI B30. 4. Insp Procedure of load testing .Inspection procedure .Inspection requirements for All safety devices : alarm. A2 W1. Load Test : .Applicable code & std.Load Testing execution . : Date : AR A1. oil levelling. hydrolic pressure gauge. boom hoist limit.Inspection certificate . R2 T/C H M : : : : Review of Document Test Certification Required Hold Point Monitoring Acceptance Criteria Winch.Manufacture record . drum. water engine temperature.Final Inspection report Inspection certification . : PT. Migas Letter Assignement No.INSPECTION and TEST PLAN MOBILE CRANE Project User Location : Inspeksi dan Resertifikasi 3 Unit Mobile Crane : PT Pertamina EP Region Sumatera : PJIT NDT Comp.Manufacture of crane data report .Post Inspection of Load Testing . Sucofindo : Project Duration : No.Inspection procedure . Activity / Description - 6. signal lamp etc. safety & lifting equipments All Wire ropes Control gauge : speedmeter.Insp Procedure of Mobile Crane . 7.5 .Load Testing procedure . Gauge. W2 S Reference Document : : : : Approval Required Actual Inspection Witness Inspection Operation surveillance/provide Verifying Document R1.ASME/ANSI B30.ASME/ANSI B30.Insp Procedure of Mobile Crane .SK 84K / 38 / DJM / 1998 .SK 84K / 38 / DJM / 1998 . pulley .ASME/ANSI B30.Load Testing release note Reporting ( Compleion Report ) : . .5 . engine water levelling.Maint & Inspect record .5 . oil pressure stopper.Insp Procedure of load testing . W2 S : : : : Approval Required Actual Inspection Witness Inspection Operation surveillance/provide Reference Document .ASME/ANSI B30.SK 84K / 38 / DJM / 1998 Verified by. A2 W1. PT Pertamina AR A1. Sucofindo : Project Duration : No.New load chart & table . MIGAS .Maint & Inspect record . : Date : Activity / Description New load chart & table . PT Sucofindo R1.Report handling to Migas for operating permit Prepared by.5 . R2 T/C H M : : : : Review of Document Test Certification Required Hold Point Monitoring Acceptance Criteria . : PT. Migas Letter Assignement No.Any recommendations Reviewed by.INSPECTION and TEST PLAN MOBILE CRANE Project User Location : Inspeksi dan Resertifikasi 3 Unit Mobile Crane : PT Pertamina EP Region Sumatera : PJIT NDT Comp.SK 84K / 38 / DJM / 1998 Verifying Document . tification Required 1 = 2 = 100% 10% INSPECTION LEVEL TPI User / MIGAS Owner SCI S S S S S S R1 R1 R1 R1 R1 R1 S R1 S S S S A1 A1 A1 A1 S S S A1 A1 A1 . tification Required 1 = 2 = 100% 10% INSPECTION LEVEL TPI User / MIGAS Owner SCI S A1 S R1/W1 S S S - R1 R1/W1 A1 R1/W1 S S S S W1 W1 W1 W1 . tification Required 1 = 2 = 100% 10% INSPECTION LEVEL TPI User / MIGAS Owner SCI S W1 S W1 S W1 S W1 S S S S R1 R1/W1 R1 R1/W1 S - S S H . tification Required 1 = 2 = 100% 10% INSPECTION LEVEL TPI User / MIGAS Owner SCI S S S S/AR .