Excel Gears and Pinions for Cone Crushers

Excel is Committedto 24/7 Support Excel Wherever You Are... Whenever You Need Us! Premium Components +1.309.347.6155 Toll Free 800.523.9129 1 Excel Way • P.O. Box 400 Pekin, Illinois • 61555-0400 • USA Fax +1.309.347.1931 • [email protected] Crusher Gears & Pinions For emergency after-hours support, call 309.202.8300 to speak to an Excel professional. Scan this QR code with your smartphone or visit YouTube.com/ExcelFoundry ExcelFoundry.com All brand names, model names or marks are owned by their respective manufacturers. Excel Foundry & Machine has no affiliation with the OEM. These terms are used for identification purposes only and are not intended to indicate affiliation with or approval by the OEM. All parts are manufactured by, for and warranted by Excel Foundry & Machine and are not manufactured by, purchased from or warranted by the original equipment manufacturer. © FLSmidth USA Inc. All Rights Reserved. putting reliability at the customer’s risk. Straight Tooth Incorrect Contact Correct Contact Skew Tooth Master Gears and Bluing Process Spiral Tooth Coniflex Tooth Engineering & Quality Control Excel has the quality assurance programs. Each gear or pinion made is contact-tested against the master and must meet the precise specifications of the gear’s contact criteria. ExcelFoundry. The load must be distributed properly on the tooth face. OEM manufacturers do not go to this trouble and expense. This translates to lower operational stresses placed on the crusher’s gearing and adjacent components and maximum operational uptime for the customer’s application. the benefit to our customer is consistency. gear manufacturing equipment. Excel offers direct replacement gearing that exceeds OEM quality. starting with the highest quality steel forgings. Without good contact tooth-to-tooth. Simply put. Poor contact also creates excessive noise. Whether the gear is made now or five years from now. The contact pattern is the single most important factor to control when manufacturing crusher gears.Excel maintains a master gear set for each size of gear we make. • Metso® • Nordberg® • HP®/MP®/GP® • Symons® • Sandvik® • Omnicone® • Allis Chalmers® • Svedala® • Gyradisc® • Telsmith® • Cedarapids® • Gyratory Models Excel Uses the Latest Technology It’s All About the Contact Pattern From straight bevel teeth to spiral bevel teeth. All gears and pinions are contact-tested against a master. it will be consistent because it is checked against the same master gear. Our gear “gasher” mill at the beginning of the process and the gear checking center at the end of the process help ensure that Excel delivers high quality gears and pinions efficiently and consistently. the load transfer can point-load the tooth face and result in premature or uneven wear or tooth breakage. and of the highest quality in our industry. and each piece is inspected 100%.com . Precision Equals Peace of Mind Our manufacturing technology and expertise enables the customer to rest assured that the high quality gears and pinions supplied by Excel will have optimal field performance and wear life. and expertise to ensure that our gears are made consistently. and Excel rigorously assures this condition is met through contact-testing with our master gears. We ensure field performance and wear life when it comes to gear manufacturing by retaining a high quality set of “master gears” to be used in the production process. ensuring that our tooth contact patterns are correct and consistent year after year.