ELMAR Catalog

PRESSURE CONTROLEQUIPMENT Section 4: 4 Pressure Control Equipment Page Slickline Pressure Control Equipment: Slickline Pressure Control Equipment String 1 Wellhead Adapter Flange 2 Pump-in Sub 3 Single Silver Series Wireline Valve 4 Dual Gold Series Wireline Valve 5 Lightweight Wireline Valve 6 Quick Test Sub 7 Hydraulic Tool Trap with External Indicator 8 Wireline Lubricator with Integral Unions 9 Wireline Lubricator with Screwed Unions 10 Bleed-Off Sub 11 Lightweight Lubricator 12 Chemical Injection Sub 13 Hydraulic Wireline Tool Catcher 14 S 4 Quick-Interchange Tool Catcher 15 Hydraulic Stuffing Box 16 Manual Stuffing Box 17 Lightweight Stuffing Box 18 Liquid Seal Slickline Control Head 19 © Copyright Varco International Inc, 2002 www.elmar.co.uk PRESSURE CONTROL EQUIPMENT Section 4: 4 Pressure Control Equipment Page Electric Line Pressure Control Equipment: Electric Line Pressure Control Equipment String 20 Lightweight Pressure Control Equipment String 21 Wellhead Adapter Flange 22 Pump-in Sub 23 Compact Wireline Valve 24 Lightweight Wireline Valve 25 Quick Test Sub 26 Hydraulic Tool Trap with External Indicator 27 Wireline Lubricator with Integral Unions 28 Wireline Lubricator with Screwed Unions 29 Bleed-Off Sub 30 Lightweight Lubricator 31 Chemical Injection Sub 32 Hydraulic Wireline Tool Catcher 33 S 4 Quick-Interchange Tool Catcher 34 Wireline Grease Injection Control Head 35-36 Enviro™ Wireline Grease Injection Control Head 37-38 Enviro™ Combination Stuffing Box and Line Wiper 39 Enviro™ Single “Compact” Pack-Off 40 Enviro™ Dual “Compact” Pack-Off 41 © Copyright Varco International Inc, 2002 www.elmar.co.uk PRESSURE CONTROL EQUIPMENT Section 4: 4 Pressure Control Equipment Page Transport Racks: Slickline Transport Baskets 42 5 Series 10,000 psi 2-BOP Pressure Equipment System 43 10 Series 10,000 psi 3-BOP Pressure Equipment System 44 “E-Lite” Transport System 45 15 Series 15,000 psi 3-BOP Pressure Equipment System 46 Open Hole / Large Bore Equipment: 5 1/2” Single Manual Heavy Duty Wireline Valve 47 Hydraulic Wireline Annular Valve 48 Dual Hydraulic Wireline Annular Valve 49 M3000 - Dual Hydraulic Wireline Annular Valve 50-51 Slimline and Slimlite Equipment 52 S 4 Auxiliary Equipment: Hydraulic Ball Valve 53 Multi Line Ram Seal 54 Q-GUIDE™ Wireline Ram 55 Shear and Seal Wireline Ram Assembly 56 Safety Flow Diverter and Cable Clamp 57 Turn Around Sheave (TAS) 58 MPA2 Series Hay Pulley Assembly 59 © Copyright Varco International Inc, 2002 www.elmar.co.uk 2306 • Statutory Instrument 1998 No. A full range of equipment is available.000psi WP manual items such as Stuffing Boxes and the Silver Series Wireline Valve. 913 • Tool Trap • Statutory Instrument 1998 No. manufacture and certify Pressure Control Products to • Ported Lubricator meet and exceed the following established industry standards: • API 6A • API 17D • NACE MR0175 • NPD Regulations • Statutory Instrument 1996 No. 1 4 • Lubricator Lightweight Sheave SSR International design.co. from the basic 2 1/2" ID 5. 2002 www. For a more composite range of all the various products and • Lubricator services on offer contact SSR International. inspected Wireline Valve 100% to assure a product of the highest quality exceeds our customer expectations in accordance with SSR established QMS accredited to BS EN ISO 9001:1994 (SSR Product Line) © Copyright Varco International Inc.uk . The range of accessories is extensive with items such as: • Test Caps • Lift Caps • Wireline Valve Work Stands • Stuffing Box • Clamps for Slickline • Braided Cable and Lubricator Clamps • Hay Pulley's • Sheave Wheels • Chemical • Lubricator Dolly's Injection Sub • Crossovers • Flanged Adaptors • Optional Tool These items provided by SSR International are only a Catcher selection of the product range and capabilities available. PRESSURE CONTROL Slickline Pressure Control EQUIPMENT Equipment String SSR Design and Manufacture Pressure Control Equipment and Accessories for Slickline and Braided Cable Operations. 2307 • Single Hydraulic Products are fully traceable and interchangeable.000psi and a maximum 9" through bore.elmar. through to the SSR Gold Series Dual and Triple Wireline Valves that have been manufactured for applications with a WP of up to 15. TYPICAL ELMAR WELLHEAD ADAPTER FLANGE SECTION Thread Size Seal Dia Thread Per Inch (TPI) 2 4 I.750) Bowen L-974529 4 1/16” R-39 5.co.000 psi.elmar.000 psi H2S 9”-4thd (6.000 psi H2S 4 3/4”-4x2 (3.D.uk .000 psi H2S 7”-5thd (4. 2002 www.750) Elmar L-975187 3 1/16” BX-154 10.000 psi H2S 7”-5thd (4. Otis type or Elmar quick union and can be supplied with a blanking plug and collar if required.375) Bowen L-979123 4 1/16” BX-155 15.375) Bowen © Copyright Varco International Inc.000 psi H2S 7”-5thd (5.000 psi H2S 6 1/8”-4x2 (4.750”) Elmar L-974533 5 1/2” R-44 5.750”) Otis L-978774 3 1/16” BX-154 15. API Ring Groove Typical Elmar Number Adapter Flange L-972237 API Ring Gasket PART NUMBERS Part Flange Ring Working Quick Union Number Size Groove Pressure Service Female Box L-972237 3 1/16” BX-154 10. The Elmar Wellhead Adapter Flange consists of a quick union machined on a standard API flange.500”) Otis L-972366 4 1/16” BX-155 10. Elmar will design and manufacture well-head adapter flanges for all API standard models.000 psi H2S 6 5/16”-4thd (3.000 psi H2S 8 1/4”-4x2 (6.750”) Bowen L-974775 7 1/16” R-46 5.250”) Bowen L-976006 4 1/16” BX-155 10.000 psi H2S 7 1/2”-4thd (5. Elmar adapter flanges are fully traceable and certified to API 6A. Elmar wellhead adapter flanges are available in various bore sizes from 2 1/16" to 7 1/16" and working pressure up to 15. The upper end has a standard Bowen type. PRESSURE CONTROL EQUIPMENT Wellhead Adapter Flange The Elmar Wellhead Adapter Flange provides a means of connecting the wireline valve and lubricator assembly to the wellhead in a safe and secure manner. D. and a WECO (Hammer Union) type side connection.250”) Otis 2” 2202 L-978891 5. with different top and bottom unions are used as wellhead adapter x-overs.000 PSI STD 4 3/4”-4thd (3.375”) Bowen 2” 1502 L-978771 3” 15.750”) Elmar 2” 1502 L-979264 6 3/8” 10.000”) Otis 2” 1502 L-977282 3” 10.000 PSI H2S 5 3/4”-4thd (4.000 PSI H2S 6 5/16”-4thd (4.000 PSI H2S 11 1/2”-4thd (8.000 PSI H2S 9 1/2”-4thd (6. The PIS has quick unions top and bottom.750”) Elmar 2” 1502 L-979733 4. Service Connection Side Outlet Number Pressure L-972052 3” 10.06” 10. Specially designed Pump-in Subs.000 psi H2S 2” 1502 L-840605 Plug Valve 15.000 PSI H2S 7”-5thd (4.000 psi H2S 2” 2202 PART NUMBERS Part Working I.elmar.5” 5. replacing the blind plug. PRESSURE CONTROL EQUIPMENT Pump-in Sub The Pump-In Sub (PIS) is normally positioned below the Wireline Valve and above the Wellhead.000”) Bowen 2” 1502 L-972224 4.000 PSI H2S 8 1/4”-4x2 (6.750”) Elmar 2” 1502 L-979873 3” 10. Pump-in Subs are normally supplied with a blind plug & nut on the WECO port. 2002 www.750”) Bowen 2” 1502 L-979098 3” 10.375”) Bowen 2” 2202 L-978110 4” 10. Its main function is to allow well control by pumping fluid below a closed Wireline Valve.co.uk . Pump-in Subs can also be used for fluid sampling or inhibitor injection.000 PSI H2S 6 1/8”-4x2 (4. A suitable valve is needed to operate the PIS. PUMP-IN SUB IN POSITION • Quick Test Sub • Wireline Valve 3 4 • Pump-in Sub • Plug Valve • Wellhead Adapter Flange ACCESSORIES Typical Elmar 3” Pump-in Sub Part Number Description Working Pressure Service Connection L-840805 Plug Valve 10.000 PSI H2S 4 3/4”-4x2 (3.5” 15.000 PSI H2S 8 1/4”-4x2 (6.250”) Otis 2” 1502 © Copyright Varco International Inc. 000psi 8 7/8" .000psi 4 3/4" .4THD 'BB' 0.125" A005-093 3/16" A005-121 7/32" A005-122 5/16" A005-123 5. PRESSURE CONTROL Single Silver Series EQUIPMENT Wireline Valve The SSR Silver Series Wireline Valve is a hydraulic compact wireline valve of monobloc construction designed specifically to be used as a Single or Dual. 2002 www.125" A005-098 3/16" A005-127 7/32" A005-128 5/16" A005-129 10.4x2 'BB' 0.125" A005-092 3/16" A005-124 7/32" A005-125 5/16" A005-126 10.5THD 'BB' 0.4x2 'BB' 0.750") Seal Dia.125" A001-021 10.uk .4THD 'OO' 0.OTIS type Union 'BB' .4THD 'OO' 0. • Det Norske Veritas and Lloyds Design type approval for use in the North Sea. • The Wireline Valve has single point Equalizer Valve Assembly.4THD 'OO' 0.4THD 'BB' 0. • All Inner and Outer Seals are interchangeable with other major manufacturers.4THD 'OO' 0.000psi 9 7/8" .000psi 4 3/4" .125" A003-168 7/32" A009-148 3/16" A003-170 5/16" A009-149 7/32" A003-171 10.125" A009-068 Working Pressure Unions Wire Size Assembly Number 3/16" A009-069 5.125" A009-146 5/16" A003-176 3/16" A009-147 5. 3/16" A007-140 7/32" A007-141 5/16" A007-142 5.125" A005-111 3/16" A005-130 7/32" A005-131 (SSR Product Line) 5/16" A005-132 © Copyright Varco International Inc.125" A007-146 4 3/16" A001-018 3/16" A007-147 4 7/32" A001-019 7/32" A007-148 5/16" A001-020 5/16" A007-149 5. • Operating Pressure: Up to 10.125" A007-139 (6.000psi 8 1/4" .BOWEN type Union 3/16" A003-179 7/32" A003-180 5/16" A003-181 4” DIAMETER THROUGH BORE Working Pressure Unions Wire Size Assembly Number 5.000psi 8 1/4 4x2 'BB' 0.000psi 9" . • No Welding .000psi. Body with SSR ACME thread which incorporates primary 'O' Ring Seal with Metal to Metal Back-up.000psi 5 3/4" .000psi 6 1/2" .4THD 'OO' 0.125" A003-144 'OO' .4THD 'OO' 0.000psi 6 5/16" .125" A001-025 3/16" A001-026 7/32" A001-027 6 3/8” DIAMETER THROUGH BORE 5/16" A001-028 10.000psi 12 1/4" .000psi 8 3/8" .4THD 'OO' 0.4THD 'OO' 0.000psi 9 1/2" .000psi 8 1/4".elmar.000psi 5 3/4" .000psi 7" .125" A003-173 7/32" A009-070 3/16" A003-174 5/16" A009-071 7/32" A003-175 10.125" A007-104 3/16" A001-022 3/16" A007-150 7/32" A001-023 7/32" A007-151 5/16" A001-024 5/16" A007-152 10.4THD 'BB' 0.4THD 'OO' 0.125" A007-135 2 1/2” DIAMETER THROUGH BORE 3/16" A007-143 7/32" A007-144 Working Pressure Unions Wire Size Assembly Number 5/16" A007-145 5.4x2 'BB' 0.000psi 5 3/4" .125" A001-029 Working Pressure Unions Wire Size Assembly Number 3/16" A001-030 5.125" A009-085 7/32" A001-031 3/16" A009-143 5/16" A001-032 7/32" A009-144 5/16" A009-145 3” DIAMETER THROUGH BORE 5. for Slickline and Braided Line operations. 5” DIAMETER THROUGH BORE Working Pressure Unions Wire Size Assembly Number 5.4x2 'BB' 0. • Hydraulic Cylinders held in position with ACME type Quick Union Collars thereby eliminating the • Sizes: 3" through to 6 3/8" need for special tools or Flogging Hammers during Ram Change-out or Re-dress.4THD 'OO' 0.125" A009-073 5/16" A003-172 3/16" A009-074 10.co.125" A003-165 7/32" A009-075 3/16" A003-166 5/16" A009-076 7/32" A003-177 5/16" A003-178 10.Quick Unions are screwed into the • Manual Back-up Stems fitted as Back-up to Hydraulic System.000psi 11 1/2" .000psi 6 5/16" .125" A001-017 10. • Standard or H2S Service.000psi 5" .4THD 'BB' 0. BOWEN type Union 10.125" A005-144 3/16" A005-145 7/32" A005-146 5/16" A005-147 5” DIAMETER THROUGH BORE Working Pressure Unions Wire Size Assembly Number 5. due to Guide Brackets supplied as standard. Wellhead possible. between Rams.4x2 'BB' 0.125" A007-093 (6.uk .125" A009-152 5/16" A003-192 3/16" A009-153 10.000psi 12 1/4" .000psi 11 1/2" .4THD 'OO' 0.elmar.000psi 6 1/2" .000psi 4 1/2" .125" A003-119 7/32" A009-154 3/16" A003-182 5/16" A009-155 7/32" A003-149 10.125" A005-136 Working Pressure Unions Wire Size Assembly Number 3/16" A005-137 5.5THD 'BB' 0.000psi 8 7/8".000psi 8 1/4" .000psi 9 1/2" .4x2 'BB' 0.4THD 'BB' 0.4THD 'BB' 0.000psi 8 3/8" . equalizing in any combination between • All Inner and Outer Seals are Rams and eliminates interchangeable with other major damage to Equalizing manufacturers.125" A003-185 7/32" A009-158 3/16" A003-183 5/16" A009-159 7/32" A003-121 10.125" A007-092 3/16" A007-124 7/32" A007-125 5/16" A007-126 10.750") Seal Dia.4THD 'OO' 0.4THD 'OO' 0.000psi 8 1/4" .4THD 'OO' 0.125" A009-156 5/16" A003-114 3/16" A009-157 10.125" A003-186 5 3/16" A003-187 Working Pressure Unions Wire Size Assembly Number 7/32" A003-188 5.4THD 'OO' 0.4x2 'BB' 0.000psi.125" A007-111 3/16" A007-130 (SSR Product Line) 7/32" A007-131 5/16" A007-132 © Copyright Varco International Inc. Dual.co. Triple or Quadruple Wireline Valve for Slickline. 3/16" A005-141 7/32" A005-142 5/16" A005-143 'OO' .000psi 5 3/4" .000psi 6 5/16" . • Det Norske Veritas and Lloyds Design type • Main Body is machined with Grease Injection Port approval for use in the North Sea.4THD 'OO' 0. PRESSURE CONTROL EQUIPMENT Dual Gold Series Wireline Valve The SSR Gold Series Wireline Valve is a hydraulic compact wireline valve of monobloc construction designed specifically to be used as a single.OTIS type Union 'BB' . • Forged Monobloc Construction allowing Single.125" A009-082 4 5/16" A003-189 3/16" A009-150 5. Dual.4THD 'OO' 0.000psi 12" .000psi 5" . • Sizes: 3" through to 9" • Hydraulic Cylinders held in position with ACME type Quick Union Collars thereby eliminating the need for special tools or • Operating Pressure: Up to 15.4x2 'BB' 0.000") Seal Dia.125" A005-140 5/16" A104-007 (6. Body with SSR ACME thread which incorporates primary 'O' Ring Seal with Metal to Metal • Easy Ram Inner and Outer Seal Change-out on Back-up. 3” DIAMETER THROUGH BORE Working Pressure Unions Wire Size Assembly Number 6 3/8” DIAMETER THROUGH BORE 5.000psi 9 7/8" 4x2 'BB' 0.Quick Unions are screwed into the Monobloc Injection. Flogging Hammers during Ram Change-out or Re-dress.4THD 'OO' 0.125" A003-193 7/32" A009-084 3/16" A003-190 5/16" A009-151 7/32" A003-191 5. Braided Line and Electric Line Well Service operations.000psi 9" . Assembly. • Standard or H2S Service. • The Wireline Valve has Integral Equalizer Valve • Non-Rising Manual Back-up Assembly allowing Stems eliminate 'Stem Damage'.125" A007-098 3/16" A007-127 7/32" A007-128 5/16" A007-129 10.000psi 8 1/4" . Cavity and therefore allows complete flexibility to arrange Ram configuration as required to include inverting Rams for Grease • No Welding .000psi 7" .125" A104-004 7/32" A005-138 3/16" A104-005 5/16" A005-139 7/32" A104-006 10.125" A005-086 3/16" A005-133 7/32" A005-135 5/16" A005-134 9” DIAMETER THROUGH BORE 5. Triple or • Unique 'Gib Key' design eliminates the need for a slot in the Ram Quadruple configurations. 3/16" A007-121 7/32" A007-122 5/16" A007-123 5. 2002 www.125" A009-160 5/16" A003-184 3/16" A009-101 7/32" A009-161 4” DIAMETER THROUGH BORE 5/16" A009-099 Working Pressure Unions Wire Size Assembly Number 5.4THD 'OO' 0. (357lb) • Compact size.000 PSI H2S Dual 4 3/4”-4x2 (3.750”) Elmar L-974223 3” 10. allowing easier handling 3” Single 66kg.000 PSI H2S Triple 4 3/4”-4x2 (3.D. allowing shorter rig-up heights • Back-up manual closure • Threaded quick unions. Dual 114kg.000 psi working pressure. 5” and 6 3/8” I. glycol and grease injection facilities • Maximum working pressure 10.uk .elmar.co. H2S service. braided wireline and electric line.000 PSI H2S Single 4 3/4”-4x2 (3.) The Elmar “Lightweight” Wireline Valve gives positive protection during well service operations. Service Quick Union Number Pressure Triple L-974111 3” 10. dual or triple configurations. allowing the use of any Bowen type or Otis type union without changing the body • Ram position indicator rods • Manifold blocks with integral equalisation. (251lb) and Triple 162kg.000 psi • API 6A and NACE compliant 6 • Third Party Design Approval 4 • Keyless Q-GUIDE™ ram design providing flexible Part Number L-974111 (Patent Pending) ram configuration and positive wireline guiding • “Multiline” inner seal accommodating a range of LIGHTWEIGHT BOP. All Elmar “Lightweight” Wireline Valves are up to 60% lighter than previous generation Wireline Valves and incorporate the following features as standard :- • Lightweight. when operating with slickline. (146lb).750”) Elmar • Lightweight Note: Ram line size to be specified at time of ordering Slickline Stuffing Box MANIFOLDS Grease/Glycol Injection Bleed Off and Gauge and Equalistion Equalisation Valve • Lightweight Lubricator Glycol Bleed Off Gauge Port Section Injection Grease • 3” Lightweight Injection Manual Wireline Valve Handle Stored Equalisation Valve © Copyright Varco International Inc..D.D. (Soon to be available in 4”. 2002 www. PRESSURE CONTROL EQUIPMENT “Lightweight” Wireline Valve The Elmar “Lightweight” Wireline Valve is available in 3” I. 10.000 psi H2S service • Maximum hydraulic working pressure 3.750”) Elmar L-974224 3” 10. in either single. LUBRICATOR AND STUFFING BOX wireline sizes PART NUMBERS Part Working Single/Dual I. This is achieved by connecting a small hydraulic hand-pump to the Quick Test Sub and testing the joint ‘O’ ring seal from the outside.uk . Pressure Service Connections Seal Kit L-971404 3” 10.co.P. After performing the first pressure test to check the integrity of the whole String.D. rather than having to test the whole assembly.QTS The Elmar Quick Test Sub (QTS) is designed to save rig time while pressure testing the Wireline Pressure Control Equipment String when multiple wireline runs are required. 10.000psi Hose L-690587 with Quick Connectors and Dust Covers L-690586 50ft © Copyright Varco International Inc. subsequent pressure tests can be made using the Quick Test Sub to verify the integrity of the joint disconnected.750”) Otis L-973101K Part Number L-690573 HYDRAULIC HOSE ASSEMBLY Part Number Description Hose Assembly 25ft 6mm ID.) L-973101 5. It is estimated that the use of the Elmar Quick Test Sub can reduce the time needed to pressure test the String at each subsequent test by more than 1/2 hour.125” 10. PRESSURE CONTROL EQUIPMENT Quick Test Sub .750”) Otis L-970918K L-971299 4” 10.000 psi H2S 9”-4thd (6.750”) Elmar L-972222K HAND PUMP ASSEMBLY (10.000 psi H2S 4 3/4”-4x2 (3.06” 10. • Saves time on pressure test due to design features • Eliminates prospect of contaminating well with test fluids • Saves on glycol • Eliminates risks of pressure testing with perforating guns Metal to metal seal.000 psi H2S 6 1/8”-4x2 (4. 2002 www.000”) Otis L-972235K L-970918 3” 10. seals valve after pressure test 7 4 Hand pump connection PART NUMBERS Part Working Number I.000 psi H2S 6 1/2”-4thd (4.000”) Bowen L-971299K L-972222 4.000 PSI W.750”) Elmar L-971404K L-972235 3” 10.elmar.000 psi H2S 8 1/4”-4x2 (6. The Elmar Quick Test Sub is inserted either above or below the wireline valve at the position of the joint normally opened to insert and retrieve tools from the well.000 psi H2S 5 3/4”-4thd (4. The flapper can be lifted remotely when running a tool in the well by activating the piston in the hydraulic actuator.750”) Elmar L-978383 3” 5.750”) Elmar L-978441 5 1/2” 5.000 psi STD 8 1/4”-4x2 (6. connected to the flapper with a low-torque pressure-balanced shaft.750”) Bowen L-976271 2 1/2” 10. The tool string may be pulled freely upwards through the tool trap. The flapper is operated by a hydraulic actuator. The flapper has an opening larger than the wireline.000 psi H2S 6 5/16”-4thd (4. Enhanced operational safety • Can be operated manually in case of hydraulic failure • Hydraulic Option: Actuator • Manual Tool Trap with external indicator 8 4 CROSS SECTION DETAIL • Flapper • Handle ACCESSORIES Part Number Description PART NUMBERS L-690750 Tool Trap Hand Pump Part Number I.000 psi H2S 5 3/4”-4thd (4.co.000 psi H2S 6 5/16”-4thd (3.000 psi H2S 6 1/8”-4x2 (4.elmar. The external handle doubles as a tool passage indicator.000”) Otis L-974828 3” 10.000 psi H2S 4 3/4”-4x2 (3. As soon as the string bottom has cleared the flapper.uk . The hydraulic actuator can be operated by a dual output manual pump or with an Elmar Hydraulic Control Module.375”) Bowen L-690615 50ft Hose Assembly L-971169 3” 10. PRESSURE CONTROL Hydraulic Tool Trap EQUIPMENT with External Indicator The Elmar Hydraulic Tool Trap with external indicator is installed between the Wireline Valve and the lubricator string. The flapper will move upwards. 2002 www. by retaining the dropping tool on a flapper.375”) Bowen L-974794 4” 10. • Lightweight: L-971169 • Positive tool passage indicator • Pressure-balanced flapper shaft • Remote hydraulic operation. pushed by a torsion spring.750”) Bowen © Copyright Varco International Inc. Working Pressure Service Quick Union L-974814 2 1/2” 15. the flapper will drop back into the trap position. Pumping back the piston to its original position allows the flapper to return to its trap position.000”) Bowen L-972219 4 1/16” 10.D. It prevents the loss of wireline tools downhole in the event of the wire being pulled-off the rope socket. together with the external handle. indicating tool passage.000 psi H2S 6 5/16”-4thd (4. through an external handle. but smaller than the tool string.000 psi H2S 8 1/4”-4x2 (6. 000psi 5" . 10ft.4THD 'OO' 8ft.elmar. A016-097 SPECIFICATIONS 9 • Pressure Rating Up to 15. A016-090 10.000psi 4 • Service H2S and Standard Service 'OO' .000psi 6 5/16" . Its purpose is to allow the Wireline Tool String to be raised above the wellhead prior to and after wireline operations. A016-060 (6.000psi 5 1/2" .4THD 'OO' 8ft. each having a different ID. the uppermost section having the smallest.000") Seal Dia. A014-137 5. A014-140 4” DIAMETER THROUGH BORE Working Pressure Unions Length Assembly Number 5. A016-059 10ft. During electric line operations the lubricators normally have the same ID. allowing entry and exit from the well bore. A016-067 10ft. then opening out to the lower section with largest ID. A014-139 10. A014-100 10ft. thereby enabling the wellhead valve to be opened and closed.uk . A016-089 5.000psi 5 3/4" . three Lubricator Sections are normally used.4THD 'BB' 8ft. A016-076 10. During slickline operations.000psi 8 1/4" .OTIS type Union 'BB' . 2002 www. A014-116 10ft.BOWEN type Union SSR Integral Lubricator A014/A016 (SSR Product Line) © Copyright Varco International Inc.4THD 'OO' 8ft.4THD 'OO' 8ft. A014-123 10ft.000psi 8 3/8" .co. PRESSURE CONTROL Wireline Lubricator with EQUIPMENT Integral Unions The SSR Integral Lubricator Section is a pressure containing cylinder used when performing wireline operations.4x2 'BB' 8ft. A014-098 10ft. 3” DIAMETER THROUGH BORE Working Pressure Unions Length Assembly Number 5.000psi 7" . A014-138 10.000psi 6 1/2" .5THD 'BB' 8ft.4x2 'BB' 8ft. A016-091 10ft. 000psi 5 3/4" .4THD 'OO' 8ft.000psi 9 1/2" . A012-008 10ft.000psi 9 7/8" .000psi 5 1/2" . A020-005 10ft.000psi 5" .5THD 'BB' 8ft. A020-008 10. A020-012 SPECIFICATIONS • Pressure Rating Up to 15.4THD ‘BB’ 8ft. A012-043 10ft.000psi 5" .4x2 'BB' 8ft. A018-055 10ft.4THD 'OO' 8ft. A012-002 10ft. A016-002 5.000psi 8 3/8" .000psi 8 1/2" . A020-011 10ft.4THD 'OO' 8ft.000psi 8 1/4" . A018-001 10.4THD 'BB' 8ft.4x2 'BB' 8ft. A016-010 10 5” DIAMETER THROUGH BORE 4 Working Pressure Unions Length Assembly Number 5. A012-007 10.000psi 7" .4x2 'BB' 8ft.4THD 'OO' 8ft. Det Norske Veritas and Lloyds Design type approval is available if required. A016-009 10ft. A018-115 10ft. A020-007 10ft. A016-007 10. A014-021 4” DIAMETER THROUGH BORE Working Pressure Unions Length Assembly Number 5. A020-006 5.000psi 8 1/4" .uk . A018-010 5.750") Seal Dia. 2002 www.4THD 'BB' 8ft. A014-019 10ft.elmar. A014-015 5.4x2 'BB' 8ft.4x2 'BB' 8ft. A018-002 6 3/8” DIAMETER THROUGH BORE Working Pressure Unions Length Assembly Number 5. PRESSURE CONTROL Wireline Lubricator with EQUIPMENT Screwed Unions The SSR Lubricator Section is used when performing wireline or electric line operations with 1/2” NPT Bleed Port Fitted.4THD 'OO' 8ft. A012-009 3” DIAMETER THROUGH BORE Working Pressure Unions Length Assembly Number 5. A014-003 10.000psi 9" . 10ft. 10ft. A012-044 10.000psi 12 1/4" . A014-009 10ft.4THD 'OO' 8ft.000psi 5 3/4" .4THD 'OO' 8ft.000psi 4 3/4" . A014-092 10ft.000psi 6 5/16" . 2 1/2” DIAMETER THROUGH BORE Working Pressure Unions Length Assembly Number 5. A012-006 10ft. A016-026 10. A014-011 10. A018-013 10ft. A020-116 10ft. which incorporates primary ‘O’ Ring Seal with metal back-up. Quick Unions are of the screwed type with a SSR ACME thread.000psi 6 1/2" .4THD 'OO' 8ft.BOWEN type Union SSR Screwed Lubricator (SSR Product Line) © Copyright Varco International Inc. A016-006 10ft.000psi 8 7/8" .4THD 'BB' 8ft.000") Seal Dia. A018-009 (6. A020-117 10. A016-004 10ft.000psi 11 1/2" .co. A016-008 (6.4THD 'OO' 8ft. A014-014 10ft. A018-114 10.000psi 6 5/16" .4THD 'OO' 8ft.OTIS type Union 'BB' . A012-003 5.000psi • Service H2S and Standard Service 'OO' . PRESSURE CONTROL EQUIPMENT Bleed-Off Sub For applications when a bleed-off port is required on the lubricator string . subs are available with a 1/2" NPT Port for connection of a suitable valve.D.375”) Bowen 1/2” NPT • Wellhead Adapter ACCESSORIES Flange Part Number Description L-500060 Needle Valve. 2002 www.uk .000 psi H2S 6 1/8”-4x2 (4.750”) Elmar 1/2” NPT • Pump-in L-974293 4 1/16” 10.000 psi STD 4 3/4”-4thd (3.000 psi H2S 4 3/4”-4x2 (3.750”) Bowen 1/2” NPT L-970916 3” 10. BLEED-OFF SUB IN POSITION ELMAR • Slickline Head • Ball Check Valve • Tool Catcher • Needle Valve • Lubricator Sections 11 • Bleed-Off Sub 4 • Quick Test Sub • Lightweight Wireline Valve PART NUMBERS Part Working Bleed Number I.elmar. Pressure Service Quick Union Port L-974292 3” 10. 10.000 psi H2S 1/2” NPT © Copyright Varco International Inc.000 psi H2S 6 5/16”-4thd (4.co.750”) Elmar 1/2” NPT Sub L-970915 3” 10. P.Special handling tools supplied. Service L. 6 1/8”-4x2 (4.4x2 (3.P. Tool Trap or Quick Test Sub.D. Service L. LIGHTWEIGHT LUBRICATOR Buttress Type Part Upper Lower Thread Number Connections Connections I.750”) L-971249 Elmar Box Elmar Pin 3” 10K H2S 8ft 90 lb 4 3/4”-4x2 (3. • Corrosion Resistant Tube made from high strength NACE Certified Stainless Steel • Quick unions are coupled through Premium Elmar Lite Coupling: . L-971246 4 3/4”-4x2 (3.4 1/16" ID: 6 1/8".D.co.750”) 70% L-971247 3” 10K H2S 5ft 63 lb Elmar Box Elmar Pin lighter 4 3/4”-4x2 (3.elmar.750”) L-971846D Elmar Box Elmar Pin 4.000 psi or 10.06” 10K H2S 10ft 193 lb © Copyright Varco International Inc.D. These are rated 5.750”) L-971846E Elmar Box Elmar Pin 4.uk .000 psi H2S service.750”) 6 1/8”-4x2 (4. and a female quick union.750”) 4 3/4”-4x2 (3. Elmar "Lite" lubricators are supplied with a 3" or 4 1/16" bore. By using high strength Stainless Steel Alloys. 4 • Elmar Lightweight Quick Unions: .750”) 3” 10K H2S 4ft 54 lb Up to Elmar Box Elmar Pin 4 3/4”-4x2 (3.750”) 6 1/8”-4x2 (4.750" seal dia) . and are rated 10. W. Upper and lower adapters are available to connect existing equipment.750" seal dia) ACCESSORIES L-973957 3” Torque Tool L-973958 4 1/16” Torque Tool 3” I.4x2 (4. They are normally positioned above the Wireline Valve.750”) L-971846A Elmar Box Elmar Pin 4. W.750”) 6 1/8”-4x2 (4. 2002 www.750”) 4 3/4”-4x2 (3. Calibrated torque is not required.3" ID: 4 3/4".750”) 6 1/8”-4x2 (4. W.D. PRESSURE CONTROL EQUIPMENT Lightweight Lubricator The Elmar "Lite" lubricators enable the wireline tool string to be introduced or retrieved from a well bore under pressure.750”) L-971846B Elmar Box Elmar Pin 4.750”) L-971251 Elmar Box Elmar Pin 3” 10K H2S 10ft 108 lb 4 1/16” I.750”) L-971248 Elmar Box Elmar Pin 3” 10K H2S 6ft 72 lb 4 3/4”-4x2 (3.06” 10K H2S 4ft 96 lb 6 1/8”-4x2 (4.06” 10K H2S 6ft 129 lb 6 1/8”-4x2 (4.750”) 6 1/8”-4x2 (4. The Elmar "Lite" lubricator consists of four basic parts: a quick union collar.06” 10K H2S 8ft 161 lb 6 1/8”-4x2 (4.750”) L-971846C Elmar Box Elmar Pin 4.Tube-to-union seal is metal-to-metal backed-up by O-Ring . the weight of a lubricator section is reduced by up to 70% with respect to conventional integral lubricators. W.000 psi depending on the type of connection. a lubricator tube.750”) 4 3/4”-4x2 (3.750”) 4 3/4”-4x2 (3. The Elmar Lightweight quick unions have been selected for optimum weight reduction and to prevent unsafe cross-string assembly. LIGHTWEIGHT LUBRICATOR Part Upper Lower Number Connections Connections I. The quick unions are manufactured in H2S resistant alloy steel to prevent galling. a male quick union. • Bending stresses at the thread undercut are 12 minimised.750”) 4 3/4”-4x2 (3.06” 10K H2S 5ft 113 lb 6 1/8”-4x2 (4. 000 psi H2S 4 3/4”-4thd (3.750”) Elmar L-976217 .elmar.125” 10.000 psi STD 4 3/4”-4thd (3.375”) Bowen L-972683 . The Elmar chemical injection sub consists of a one piece body with integral quick unions on both ends.000”) Otis © Copyright Varco International Inc. The check valve assembly is designed for easy and quick replacement. the Elmar chemical injection sub utilises replaceable felt packings to coat the wireline and prevent the chemical from passing downhole.000 psi H2S 6 1/4”-4thd (4.750”) Bowen L-974664 7/32” 15. 2002 www.750”) Elmar L-978049 .000 psi H2S 6 5/16”-4thd (4. a manifold injection block assembly with integral check valve and a felt packing retainer assembly.000”) Otis L-972877 . and 5.125” 10.000 psi H2S 5 3/4”-4thd (4.500”) Otis L-978641 .000 psi H2S 4 3/4”-4x2 (3.co.000 psi to 15.125” 5. Installed below the grease injection control head or slickline stuffing box.000 psi H2S 5”-4thd (3.uk .125” 10.000 psi working pressures. PRESSURE CONTROL EQUIPMENT Chemical Injection Sub The Elmar Chemical Injection Sub is designed to apply a de-icing agent or corrosion inhibitor to the wireline during well service operations.125” 10.750”) Bowen L-976595 7/32” 10.125” 10.000 psi H2S 6 1/8”-4x2 (4.750”) Otis L-970273 7/32” 5.000 psi H2S 6 1/2”-4thd (4. Elmar chemical injection subs are available in a full range of wire sizes. 1/8” NPT Thread 13 4 Check Valve Assembly • Lightweight: L-972901/L-972877 • One piece body with integral quick unions • Integral check valve • Available to suit all wire sizes • Other sizes available upon request PART NUMBERS Part Number Wire Size Working Pressure Service Quick Union L-972901 . a quick union collar assembly. Elmar Hydraulic Tool Catchers are available with ratings from 5.000 psi to 15. Collet sizes vary from 1" to 1 3/4" fishing necks.000 psi H2S 2”-10TPI Acme Box (4.750”) Bowen 4 3/4”-4thd L-974440 1 3/16” 10. Elmar Hydraulic Tool Catchers for electric line are normally supplied with an integral ball check valve assembly. the Tool Catcher will engage the tool's fishing neck and prevent the loss of the tool string into the well bore.uk .000”) Bowen 5 3/4”-4thd L-974816 1 3/8” 10.000 psi H2S 2”-10TPI Acme Box (6.750”) Elmar 4 3/4”-4thd L-974439 1 3/16” 10.500”) Otis 8 1/4”-4x2 • Hydraulic L-976010 1 3/8” 10.000 psi H2S 2”-6-60° Acme Box (3.000 psi H2S 2”-10TPI Acme Box (3.750”) Bowen 6 5/16”-4thd 14 L-974661 1 3/16” 10.000 psi H2S (4. PART NUMBERS Part Collet Working Quick Union Number Size Pressure Service Male Pin Top Connection 4 3/4”-4x2 L-971167 1 3/16” 10.000 psi H2S 6 1/8”-4x2 (4.000 psi H2S (4.375”) Bowen Typical Elmar Combination Hydraulic Tool Catcher/Ball Check Valve ACCESSORIES Part Number Description Hand Pump Assembly L-690730 6. For slick line operations Elmar Hydraulic Tool Catchers are available with quick unions top and bottom.elmar.000 psi H2S 2”-10TPI Acme Box (4.750”) Bowen • Ball Check L-972218 1 3/16” 10.000 psi H2S 2”-10TPI Acme Box (4.000 psi H2S 2”-10TPI Acme Box (3.000 psi H2S 2”-10TPI Acme Box (4.000 psi STD 2”-6-60° Acme Box (3.co.000”) Otis 6 5/16”-4thd L-975279 1 3/16” 10.375”) Bowen 2”-6-60° Acme Box 4 8 1/4”-4x2 L-974715 1 3/16” 10.000”) Bowen 2”-10TPI Acme Box Tool Catcher 6 5/16”-4thd 6 5/16”-4thd L-976157 1 3/16” 10.750”) Bowen 4 3/4”-4thd L-974997 1 3/16” 5.000 psi STD 2”-10TPI Acme Box (3.000 psi H2S 2”-6-60° Acme Box (6. If the tool is pulled into the top of the lubricator and the wire stripped from the rope socket.000”) Bowen 5”-4thd L-975846 1 3/16” 5.750”) Elmar 2”-10TPI Acme Box Valve 6 5/16”-4thd L-974569 1 3/16” 15.000 psi STD 2”-10TPI Acme Box (3. STD and H2S Service.375”) Bowen 8 1/4”-4x2 L-975719 1 3/16” 10.000 psi H2S (6. 2002 www.375”) Bowen (4. and a top connection into which a grease head can be directly screwed.000 psi H2S 2”-6-60° Acme Box (3.000 psi WP. Multi-catch options are available in two ranges: 1" to 1 3/4" and 1 3/16" to 2 5/16".375”) Bowen 6 5/16”-4thd L-976245 1 3/8” 10.500 psi (Steel) HYDRAULIC HOSE ASSEMBLY Part Number Description Hose Assembly L-690760 50ft 1/4” ID 100 R2AT Hose with 1/4” NPT Male Hose Ends and Snaptite Male and Female Connectors L-690740 100ft © Copyright Varco International Inc.750”) Bowen 5 3/4”-4thd L-975268 1 3/16” 10. PRESSURE CONTROL EQUIPMENT Hydraulic Wireline Tool Catcher The Elmar Hydraulic Tool Catcher is a safety device for installation below the Grease Injection Head or Slick Line Stuffing Box. The Tool Catcher is designed to be fail-safe: it is permanently in the catch position and requires hydraulic pressure to release.000”) Otis 4 3/4”-4thd L-974919 1 3/16” 5. 000 psi. 16” wheel • Electric Line L-979184 Slickline Stuffing Box 10. This is made possible by the unique features of a 1.uk . 4 Concentric Flotubes . with 3 3/4”-5thd (2.5” through-bore and a split tool stop that can be inserted after the head is passed through the Tool Catcher body. PRESSURE CONTROL Quick-Interchange Tool Catcher EQUIPMENT for 1 3/8” Cable Head The Elmar Quick-Interchange Tool Catcher allows the field crew to quickly and easily change between slickline and electric line operations without remaking either rope socket. 4 The fishing neck size can be changed by installing the corresponding collet assembly and tool stop.125.5” through bore of the Tool Catcher body. 0. 2002 www. 10.elmar. 15 Up to one hour of rig time is saved at each change-over.108. with Cable Head Sleeve 6 5/16”-4thd (3. with 6 1/2”-4thd (3. connected to the • Slickline Stuffing Ball Check Valve Quick Union. • Stuffing Box This configuration allows considerable savings in rig time. H2S.750”) Bowen male pin and collar . The Cable Head Protector Sleeve is installed. the tool stop removed and • Grease Head the required cable head (slickline or electric line) is passed through the 1. minimises the use of consumable supplies and reduces the risks of human error when making-up new rope sockets • Enviro™ between runs. H2S. Box & Blowout Plug When ready to rig up. The slickline and electric line heads can be made up before the operation after passing the lines through their respective Stuffing Box and Ball Check Valve Assembly or Enviro™ Grease Injection Head and Ball Check Valve Assembly.750”) Elmar male pin and collar .fish neck size to be specified L-971174 Cable Head Protection Sleeve L-972027 Tool Catcher Handling Sub for 3 3/4”-5thd Elmar Union • Handling Sub Similar equipment is available for alternative flotube types. 16” wheel Cable Head L-971444 Enviro™ Grease Injection Control Head 10. The procedure is reversed to rig down one line and replace it with the other.750”) Otis male pin and collar .000 psi.000 psi. 10. H2S. Please ask for details. quick union sizes. the Protector Sleeve is removed. resetting the Tool Catcher to the catch position.000 psi. © Copyright Varco International Inc. the Tool Catcher is pumped open. the quick union at the bottom of the Ball Check Valve is made up to the Tool Catcher and the hydraulic pressure released. working pressures and • Elmar Quick services.co. H2S.fish neck size to be specified L-978707 Combination Tool Catcher and Ball Check Valve.000 psi. H2S. 0. 10.wire size to be specified • Cable Head L-972019 Ball Check Valve 10. Union A Split Tool Stop is available for modification of many types of existing Elmar Combination Tool Catchers • Tool Catcher with Ball Check Valve so as to up-grade to the Quick-Interchange feature. head and rope socket during interchange or transportation.500”) Elmar male pin and collar • Slickline Protector L-975279 Combination Tool Catcher and Ball Check Valve. H2S.000 psi. After installing the split tool stop around the cable.fish neck size to be specified • Split Tool L-971167 Combination Tool Catcher and Ball Check Valve.000 psi. with Stop 4 3/4”-4x2 (3. H2S. • BCV with Elmar Quick QUICK-INTERCHANGE TOOL CATCHER SYSTEM Part Number Description Union L-979540 Slickline Stuffing Box 10. An optional Cable Head Protector Sleeve is • Line Wiper also available to protect the cable. 092" A035-154 0.092" A035-157 0. This minimises any leakage of fluid resulting from well pressure.4THD 'OO' 0.108" A035-105 10.OTIS type Union 'BB' .4THD 'BB' 0. long L-690740 (SSR Product Line) • Hydraulic Hose Assembly 50ft.5THD 'BB' 0.000psi 7" . 14” DIAMETER THROUGH BORE Working Pressure Unions Wire Size Assembly Number 5.108"/0.uk . PRESSURE CONTROL EQUIPMENT Hydraulic Stuffing Box The SSR Stuffing Box is used when carrying out wireline operations with slickline under pressure.4THD 'OO' 0.125" A035-120 10.5THD 'BB' 0. will automatically seal and contain the well pressure.092" A035-095 0.125" • Sheave Size 14" and 16" • Pressure Rating Up to 15.elmar. which in the event of the wireline parting or being detached from the Rope Socket. The Stuffing Box incorporates a 'Blow-out' Plug.000psi 5" .4THD 'BB' 0.092" A035-156 0.000psi 5 1/2" .co.092" A035-177 0.000psi 5 3/4" .4x2 'BB' 0.000psi • Service H2S and Standard Service ACCESSORIES • Stuffing Box Hand Pump L-690730 • Hydraulic Hose Assembly 100ft.000psi 7" .125" A035-124 16 10. The wireline is passed over the Sheave Wheel and fed down through packing in the Stuffing Box Body.092"/0.BOWEN type Union SSR Part Number A035-156 SPECIFICATIONS • Wire Size 0.000psi 5" . long L-690760 © Copyright Varco International Inc.092" A035-096 0.108" A035-100 0.108" A035-150 0. The Stuffing Box includes a male quick union connection and is positioned on top of the Lubricator Stack.108" A035-107 16” DIAMETER THROUGH BORE Working Pressure Unions Wire Size Assembly Number 5. During operation the packing is tightened against the solid wireline by a packing nut which is either manually or hydraulically actuated.125" A035-115 5.108" A035-117 5.092" A035-152 0. 2002 www.125" A035-178 'OO' .108" A035-112 0.125" A035-123 15.092" A035-155 0.108" A035-131 15.000psi 5 3/4" .092" A035-122 0.000psi 5 1/2" .108" A035-114 4 0.4THD 'OO' 0.4THD 'BB' 0.108" A035-129 10.000psi 6 5/16" .000psi 6 5/16" .108" A035-113 0.4THD 'OO' 0.092" A035-108 0. 000psi 5 3/4" . PRESSURE CONTROL EQUIPMENT Manual Stuffing Box The SSR Stuffing Box is used when carrying out wireline operations with slickline. The Stuffing Box includes a male quick union connection and is positioned on top of the Lubricator Stack.108" A035-174 10.OTIS type Union 'BB' .092" A035-169 0.4THD 'OO' 0.4THD 'BB' 0. 14” DIAMETER SHEAVE WHEEL Working Pressure Unions Wire Size Assembly Number 5.co.108" A035-162 0.125" A035-168 17 4 'OO' .108" A035-125 0. 2002 www.125" A035-166 10. will automatically seal and contain the well pressure.000psi • Service H2S and Standard Service (SSR Product Line) © Copyright Varco International Inc. which in the event of the wireline parting or being detached from the Rope Socket.092" A035-164 0. The Wireline is passed over the Sheave Wheel and fed down through packing in the Stuffing Box body.092" A035-173 0.108" A035-165 0. under pressure.108" A035-159 0.092" A035-175 0.092"/0. This minimises any leakage of fluid resulting from well pressure.4THD 'OO' 0.000psi 5 3/4" . During operation the packing is tightened against the solid wireline by a packing nut which is manually actuated.000psi 6 5/16" .092" A035-167 0.4THD 'OO' 0.000psi 5" .4THD 'BB' 0. The Stuffing Box incorporates a 'Blow-out' Plug.000psi 5" .108" A035-172 10.4THD 'BB' 0.125" • Sheave Size 14" and 16" • Pressure Rating Up to 10.125" A035-160 5.4THD 'OO' 0.000psi 6 5/16" .108" A035-170 5.000psi 5 1/2" .125" A035-163 10.4x2 'BB' 0.092" A035-158 0.elmar.108"/0.000psi 5 1/2" .092" A035-161 0.092" A035-171 0.108" A035-176 16” DIAMETER SHEAVE WHEEL Working Pressure Unions Wire Size Assembly Number 5.BOWEN type Union SSR Part Number A035-169 SPECIFICATIONS • Wire Size 0.uk . 125” 5.108” 15.125 5.375”) Bowen 85cm (33.000 psi H2S Hydraulic 8 1/4”-4x2 (6. with safety and convenience. The Elmar slickline stuffing box consists of a chamber which contains packing with an external adjustable nut. compact and simple to operate.500”) Otis WEIGHTS AND DIMENSIONS L-970134 . Elmar slickline stuffing boxes are available for a full range of wire sizes. A 16” diameter sheave bracket assembly and a male quick union assembly are supplied with the stuffing box as standard.750”) Bowen ACCESSORIES L-975275 .000 psi H2S Hydraulic 2”-10thd Acme L-973827 . Positioned at the uppermost point of the pressure control equipment string. and from 5.000”) Otis Overall Height Weight L-978775 .108” 5.000 psi H2S Hydraulic 6 1/4”-4thd (4.uk . the Elmar slickline stuffing box incorporates a blow-out plug to automatically shut-in the well pressure in the event of the slickline breaking or being stripped from the rope socket.108” 5. It is lightweight.000 psi H2S Hydraulic 5 3/4”-4thd (4.125” 5.250”) Bowen L-972551 .000 psi STD Manual 4 3/4”-4thd (3.5”) 27kg (59lbs) L-978394 .500”) Otis L-972452 .000 psi H2S Manual 5 1/2”-4x2 (4.000 psi working pressures. LUBRICATOR & WIRELINE VALVE • Lightweight Slickline Stuffing Box 18 4 • Lightweight Lubricator Section • 3” Lightweight Wireline Valve PART NUMBERS Part Wire Working Manual/ Number Size Pressure Service Hydraulic Bottom Connection L-975765 . If required a manual packing nut can be supplied. The slickline passes through the packing and the nut is hydraulically tightened to the point where leakage around the line.000 psi H2S Hydraulic 4 3/4”-4thd (3.000 psi STD Hydraulic 5”-4thd (3.108”/.000 psi STD Hydraulic 4 3/4”-4thd (3.000 psi to 15. is reduced to a minimum.000 psi H2S Hydraulic 4 3/4”-4x2 (3.375”) Bowen L-690730 Stuffing Box Hand Pump L-978779 .092” 5. caused by well pressure.108” 5. 2002 www. PRESSURE CONTROL EQUIPMENT Lightweight Stuffing Box The Elmar Hydraulic Slickline Stuffing Box is designed to pack-off all sizes of solid wireline up to 0.750”) Bowen L-972176 .750”) Bowen L-690740 Hydraulic Hose Assembly 100ft long L-970281 .108” 10.000 psi H2S Hydraulic 5”-4thd (3.108” 10.750”) Bowen L-977454 .125”.108” 10.750”) Bowen L-690760 Hydraulic Hose Assembly 50ft long L-978723 .125 10. LIGHTWEIGHT STUFFING BOX.000 psi H2S Hydraulic 7”-5thd (5.108” 15.000 psi H2S Hydraulic 6 5/16”-4thd (3.108”/.co.000 psi H2S Hydraulic 6 5/16”-4thd (4.750”) Elmar © Copyright Varco International Inc.108”/.000”) Otis L-977132 .125 10.elmar. PRESSURE CONTROL Liquid Seal Slickline EQUIPMENT Control Head The Elmar Liquid Seal Control Head is designed to seal around a slickline while minimising drag and wear of both the slickline and the pack-off. Positioned at the uppermost point of the Pressure Control Equipment string, the control head consists of two major subassemblies, the hydraulic Pack-Off or Stuffing Box and the Flow Tubes Assembly. The Stuffing Box is meant to pack-off around the slickline when stationary. When the line is moving the seal is achieved by injecting viscous grease into the flow tube stack at a pressure above wellhead pressure. The flow tubes are closely fitting around the slickline, and the grease seals-off effectively the narrow annular space. The control head incorporates a ball check valve to automatically shut-off the well pressure in the event of pull-off or breakage of the line. A 16" diameter sheave bracket is supplied as standard. The Elmar Liquid Seal Control Head is of modular design: it can be ordered as two separate assemblies: • Upper Assembly • A common Upper Assembly including the Stuffing Box, Sheave Bracket, and the flow-tubes stack, • Grease always rated 15,000 psi, H2S Service Return • A Lower Assembly including the Ball Check Valve Manifold 19 and a Male Quick Union, as required by the 4 Customer. This is rated according to the type of • Flowtubes union chosen. Individual flow tubes must be ordered according • Grease to the line size as part of the Line Size Kit. Injection Manifold A compact, air operated Grease Injection and Hydraulic Control Panel is available for use with • Lower Assembly the 10,000 psi rated Liquid Seal Control Head. Alternatively separate Hydraulic Hand Pumps and air-operated Grease Pumps can be used. ACCESSORIES WEIGHTS/DIMENSIONS (L-972506/L-972611) Part Number Description Height 65 inches 165cm Weight 211lbs 96kg L-690644-VO1 Grease and Hydraulic Control Panel for 10,000 psi operations PART NUMBERS L-690644-VO2 Grease and Hydraulic Control Panel for 15,000 psi operations Part Working L-690730 Stuffing Box Hand Pump Number Description Pressure Service Bottom Connection L-690740 Hydraulic Hose Assembly 100ft long L-972506 Upper SGI Assembly 15,000 psi H2S N.A. L-840890 Grease Pump WIWA 235:1 L-972507 Lower SGI Assembly 10,000 psi H2S 5 3/4”-4thd (4.000”) Otis L-440059 Grease Injection Hose x 120ft long L-972611 Lower SGI Assembly 15,000 psi H2S 6.31”-4thd (3.750”) Bowen L-440059 Grease Return Hose x 120ft long L-972612 Lower SGI Assembly 15,000 psi H2S 7 1/2”-4thd (5.500”) Otis L-972613 Lower SGI Assembly 15,000 psi H2S 7”-5thd (4.375”) Bowen L-973047 Lower SGI Assembly 15,000 psi H2S 6 1/4”-4thd (4.000”) Otis LINE SIZE KITS Part Number Description Line Size L-972506AL SGI Line Size Kit 0.108” 0.108” L-972506BL SGI Line Size Kit 0.125” 0.125” © Copyright Varco International Inc, 2002 www.elmar.co.uk PRESSURE CONTROL Electric Line Pressure Control EQUIPMENT Equipment String The Elmar Pressure Control Equipment String is designed for complete control of the well pressure during electric/stranded line operations on a "live" well. Elmar Pressure Control Equipment Strings are fully traceable and certified by independent authorities. They are available with 5,000 psi, 10,000 psi, 15,000 psi working pressure rating, Std and H2S service. ID ranges from 2 1/2" to 6 3/8". • Line Wiper: Wipes the moving cable clean of excess grease when pulling-out of the well. • Wireline Stuffing Box: Packs-off around a stationary cable if grease seal is lost. • Grease Injection Head: Controls and contains well pressure while allowing cable travel in/out of a well. • Ball Check Valve: The Elmar Ball Check Valve is a safety device for installation below the grease injection control head. It will seal off the well in the event of the cable being broken/pulled out of the Grease Injection Head. • Tool Catcher: The Elmar Tool Catcher is used to catch and hold the tool safely both during pressure testing and in the event of the cable being inadvertently pulled off at surface thus preventing a possible fishing job. 20 4 • Lubricator Sections: The Elmar Lubricators are used to insert and retrieve a tool string on a well under pressure. • Tool Trap: The Elmar Hydraulic Tool Trap with External Indicator protects the wellbore from inadvertent tools pull-off. • Quick Test Sub: The Elmar Quick Test Sub (QTS) is designed to save substantial rig time while pressure testing the Wireline Pressure Control Equipment String in multiple run operations. • Wireline Valve: The Elmar Compact Wireline Valve is a mono-block construction and is designed for use in single, dual, triple or quad configuration - Multiline ram seals allow the use of the same seal configuration for electric line and slickline. • Pump-in Sub: The Elmar Pump-in Sub is designed to allow introduction of high volumes of fluid into the well. • Wellhead Adapter Flange: The Elmar Wellhead Adapter Flange provides a means of connecting in a safe manner the Wireline Pressure Control Equipment String to the wellhead. © Copyright Varco International Inc, 2002 www.elmar.co.uk PRESSURE CONTROL Lightweight Pressure Control EQUIPMENT Equipment String The Elmar Lightweight Pressure Control Equipment String is designed for maximum weight reduction. With a rating of 10,000 psi, H2S Service, the string uses the proven stainless steel Elmar "Lite" lubricators. 3” I.D. 10,000 psi WORKING PRESSURE, H2S SERVICE Weight: Weight: Weight: Weight: Part (10k H2S, (5K H2S, (10K STD, (10K H2S, Number Description Connections 4 3/4”-4x2 4 3/4”-4 4 3/4”-4 6 5/16”-4 Elmar Lite) Bowen) Bowen) Bowen) • Enviro™ Grease L-971444 Enviro™ Grease 2”-TPI Acme Box 51kg 80kg* 80kg* 80kg* Injection Control Injection (112 lb) (176 lb) (176 lb) (176 lb) Control Head Head Tool Catcher/ 4 3/4”-4x2 42kg 57kg 62kg 65kg L-971167 Ball Check (3.750”) Elmar (92 lb) (125 lb) (137 lb) (143 lb) Valve Lubricator 4 3/4”-4x2 25kg 45kg 46kg 75kg L-971246 4ft long (3.750”) Elmar (55 lb) (99 lb) (101 lb) (165 lb) Lubricator 4 3/4”-4x2 49kg 78kg 81kg 128kg L-971251 10ft long (3.750”) Elmar (108lb) (172 lb) (178 lb) (282 lb) x 6 off x 6 off x 6 off x 6 off Tool 4 3/4”-4x2 49kg 76kg 72kg 85kg L-971169 Trap (3.750”) Elmar (108 lb) (167 lb) (158 lb) (187 lb) Quick Test 4 3/4”-4x2 35kg 62kg 65kg 82kg L-971404 Sub (3.750”) Elmar (77 lb) (136 lb) (143 lb) (180 lb) Dual L/W 4 3/4”-4x2 114kg 280kg 337kg 350kg L-974111 Wireline Valve (3.750”) Elmar (251 lb) (617 lb) (743 lb) (772 lb) • Vent Valve Pump-in 4 3/4”-4x2 39kg 59kg 52kg 76kg L-972052 Sub (3.750”) Elmar (86 lb) (130 lb) (114 lb) (167 lb) • Ball Check Valve Total Weight per String of Equipment 649kg 1127kg 1200kg 1581kg (1431 lb) (2485 lb) (2646 lb) (3486 lb) • Tool Catcher 4 1/16” I.D. 10,000 psi WORKING PRESSURE, H2S SERVICE Weight: Weight: Weight: Part (10k H2S, (5K H2S, (10K STD, 21 Number Description Connections 4 3/4”-4x2 4 3/4”-4 4 3/4”-4 4 Elmar Lite) Bowen) Bowen) • Lubricator Sections Enviro™ 2”-TPI L-971444 Grease Acme Box 51kg 80kg* 80kg* Injection (112 lb) (176 lb) (176 lb) Control Head Tool Catcher/ 6 1/8”-4x2 49kg 80kg 80kg L-972218 Ball Check (4.750”) Elmar (108 lb) (176 lb) (176 lb) Valve Lubricator 6 1/8”-4x2 44kg 112kg 138kg • Tool Trap L-971846A 4ft long (4.750”) Elmar (97 lb) (246 lb) (304 lb) Lubricator 6 1/8”-4x2 88kg 174kg 240kg L-971846E 10ft long (4.750”) Elmar (194lb) (383 lb) (528 lb) x 6 off x 6 off x 6 off Tool 6 1/8”-4x2 85kg 127kg 193kg L-972219 Trap (4.750”) Elmar (187 lb) (279 lb) (425 lb) Quick Test 6 1/8”-4x2 54kg 168kg 168kg L-972222 Sub (4.750”) Elmar (119 lb) (370 lb) (370 lb) Triple Hydraulic 6 1/8”-4x2 655kg 670kg 670kg L-972223 Wireline Valve (4.750”) Elmar (1444 lb) (1474 lb) (1474 lb) • Quick Test Sub Pump-in 6 1/8”-4x2 57kg 118kg 118kg L-972224 Sub (4.750”) Elmar (125 lb) (260 lb) (260 lb) 1523kg 2399kg 2887kg • Lightweight Total Weight per String of Equipment (3357 lb) (5289 lb) (6365 lb) Wireline Valve *Note: Includes line wiper return hose (29kg/64 lb) which is not required with the Enviro™ • Pump-in Sub • Wellhead Adapter Flange © Copyright Varco International Inc, 2002 www.elmar.co.uk API Ring Groove Typical Elmar Number Adapter Flange L-972237 API Ring Gasket PART NUMBERS Part Flange Ring Working Quick Union Number Size Groove Pressure Service Female Box L-972237 3 1/16” BX-154 10.000 psi H2S 9”-4thd (6.000 psi H2S 8 1/4”-4x2 (6. Otis type or Elmar quick union and can be supplied with a blanking plug and collar if required. Elmar will design and manufacture well-head adapter flanges for all API standard models.500”) Otis L-972366 4 1/16” BX-155 10.375) Bowen © Copyright Varco International Inc.750”) Elmar L-974533 5 1/2” R-44 5.elmar. The Elmar Wellhead Adapter Flange consists of a quick union machined on a standard API flange.750) Bowen L-974529 4 1/16” R-39 5. Elmar wellhead adapter flanges are available in various bore sizes from 2 1/16" to 7 1/16" and working pressure up to 15.000 psi H2S 4 3/4”-4x2 (3.000 psi H2S 7”-5thd (5.750) Elmar L-975187 3 1/16” BX-154 10.250”) Bowen L-976006 4 1/16” BX-155 10. The upper end has a standard Bowen type.750”) Otis L-978774 3 1/16” BX-154 15. TYPICAL ELMAR WELLHEAD ADAPTER FLANGE SECTION Thread Size Seal Dia Thread Per Inch (TPI) 22 4 I.uk .000 psi H2S 6 1/8”-4x2 (4. PRESSURE CONTROL EQUIPMENT Wellhead Adapter Flange The Elmar Wellhead Adapter Flange provides a means of connecting the wireline valve and lubricator assembly to the wellhead in a safe and secure manner.750”) Bowen L-974775 7 1/16” R-46 5.000 psi H2S 6 5/16”-4thd (3.000 psi H2S 7”-5thd (4. Elmar adapter flanges are fully traceable and certified to API 6A.D.000 psi H2S 7 1/2”-4thd (5. 2002 www.co.000 psi.000 psi H2S 7”-5thd (4.375) Bowen L-979123 4 1/16” BX-155 15. 000”) Otis 2” 1502 L-977282 3” 10. A suitable valve is needed to operate the PIS.750”) Elmar 2” 1502 L-979733 4. and a WECO (Hammer Union) type side connection.250”) Otis 2” 1502 © Copyright Varco International Inc.000 PSI H2S 5 3/4”-4thd (4.000 PSI H2S 6 5/16”-4thd (4.5” 15. Service Connection Side Outlet Number Pressure L-972052 3” 10.000 PSI H2S 7”-5thd (4.000 psi H2S 2” 2202 PART NUMBERS Part Working I.000 PSI H2S 6 1/8”-4x2 (4.D.000 psi H2S 2” 1502 L-840605 Plug Valve 15. 2002 www. Its main function is to allow well control by pumping fluid below a closed Wireline Valve.06” 10.co. The PIS has quick unions top and bottom.000 PSI H2S 11 1/2”-4thd (8. Pump-in Subs can also be used for fluid sampling or inhibitor injection.750”) Elmar 2” 1502 L-979873 3” 10. Pump-in Subs are normally supplied with a blind plug & nut on the WECO port. PUMP-IN SUB IN POSITION • Quick Test Sub • Wireline Valve 23 4 • Pump-in Sub • Plug Valve • Wellhead Adapter Flange ACCESSORIES Typical Elmar 3” Pump-in Sub Part Number Description Working Pressure Service Connection L-840805 Plug Valve 10.uk .elmar.000”) Bowen 2” 1502 L-972224 4.000 PSI H2S 4 3/4”-4x2 (3. replacing the blind plug.750”) Elmar 2” 1502 L-979264 6 3/8” 10.000 PSI STD 4 3/4”-4thd (3. PRESSURE CONTROL EQUIPMENT Pump-in Sub The Pump-In Sub (PIS) is normally positioned below the Wireline Valve and above the Wellhead.000 PSI H2S 9 1/2”-4thd (6.750”) Bowen 2” 1502 L-979098 3” 10.5” 5.000 PSI H2S 8 1/4”-4x2 (6.250”) Otis 2” 2202 L-978891 5.375”) Bowen 2” 2202 L-978110 4” 10. Specially designed Pump-in Subs.375”) Bowen 2” 1502 L-978771 3” 15.000 PSI H2S 8 1/4”-4x2 (6. with different top and bottom unions are used as wellhead adapter x-overs. 000 PSI H2S Dual 8 1/4”-4x2 (6.elmar.000 PSI H2S Dual 5 3/4”-4thd (4.000 PSI H2S Dual 4 3/4”-4x2 (3.750”) Elmar A L-972142 3” 10.000 PSI H2S Dual 9 7/8”-4x2 (8.6. allowing fast removal of cylinder for ram or seal replacement • Threaded quick unions.750”) Elmar A L-972353 4 1/16” 10. allowing ram inversion as and when required • Quick coupled hydraulic cylinders.375”) Bowen C L-980027 3” 10.co.000 PSI H2S Dual 11 1/2”-4thd (8. 2002 www.000”) Bowen C L-980007 4 1/16” 10. dual.375”) Bowen C L-980253 3” 10. triple or quad configurations.750”) Elmar C MANIFOLD GAUGE KITS L-972488 4 1/16” 10.000 PSI H2S Triple 4 3/4”-4x2 (3.250”) Otis B © Copyright Varco International Inc. Pressure Gauge Connection and Grease Injection Facility L-971402 3” 10. L-980054 4” 10.000 PSI H2S Triple 6 1/2”-4thd (4. from 2 1/2” to 6.750”) Bowen C L-980049 3” 5.375”) Bowen C L-979998 3” 10.P.750”) Elmar C Manifold type “A” : Equalisation and Pressure Gauge Connection Facility Manifold type “B” : Equalisation.70” wireline valves • Manifold block with integral equalisation.375”) Bowen C L-972505 3” 10.750”) Elmar C Manifold type “C” : Equalisation. Pressure Gauge Connection and Grease and Glycol Injection Facility L-972354 4 1/16” 10.000”) Otis C L-980051 3” 5.750”) Otis B L-980057 5 1/8” 10.000 PSI STD Dual 4 3/4”-4thd (3.000 PSI H2S Triple 9”-4thd (6.000 PSI H2S Single 8 1/4”-4x2 (6.750”) Otis B L-980058 6 3/8” 5. All Elmar Compact Wireline Valves incorporate the following features as standard :- • Compact size.000 PSI H2S Triple 9 1/2”-4thd (6. It is available in a full range of sizes and working pressures.000”) Bowen B PART NUMBERS L-980059 6 3/8” 10.P.D. allowing the use of any Bowen or Otis quick union without changing the body (integral unions are available as an optional extra) • Ram position indicator rods • Hydraulic cylinder support arms for 4” .000”) Bowen A L-660493 10.000 PSI STD Dual 8 1/4”-4x2 (6. allowing shorter rig-up heights • Keyless ram bores.000 PSI H2S Dual 6 1/8”-4x2 (4. The Valve gives positive protection during well service operations.000 PSI H2S Triple 7”-5thd (4.750”) Bowen C L-980050 3” 5. Service Quick Union Number Pressure Triple Block Type L-979991 3” 5. when operating with slickline.70” bore sizes. Additional sizes are available on request.000 psi to 15.000 PSI H2S Dual 5 1/2”-4x2 (4.750”) Bowen B L-980056 5 1/8” 10.750”) Otis C L-980052 3” 10. L-980053 4” 10. glycol and grease injection facilities 24 Triple Elmar Compact Wireline Valve TYPICAL TRIPLE MANIFOLD BLOCK TYPE “C” 4 PART NUMBERS Part Working Single/Dual Manifold I.500”) Otis C L-979992 3” 10.750”) Elmar C L-660492 5.000 PSI H2S Dual 9”-4thd (6. PRESSURE CONTROL EQUIPMENT Compact Wireline Valve The Elmar Compact Wireline Valve is of mono-block construction and is designed for use in either single.000 PSI H2S Dual 8 1/4”-4x2 (6.000 psi W.250”) Otis B L-980055 5 1/8” 5.000 PSI H2S Single 4 3/4”-4x2 (3.000 PSI H2S Triple 6 1/8”-4x2 (4.000 PSI H2S Triple 6 5/16”-4thd (4.000 psi W.000 PSI STD Dual 4 3/4”-4thd (3.000 PSI H2S Single 6 1/8”-4x2 (4.000 psi working pressures. and 5. braided wireline and electric line.000”) Bowen C L-979731 4 1/2” 15.000 PSI H2S Dual 6 5/16”-4thd (4.uk .000 PSI STD Dual 5”-4thd (3. 750”) Elmar L-974224 3” 10. in either single. (146lb).750”) Elmar • Lightweight Note: Ram line size to be specified at time of ordering Slickline Stuffing Box MANIFOLDS Grease/Glycol Injection Bleed Off and Gauge and Equalistion Equalisation Valve • Lightweight Lubricator Glycol Bleed Off Gauge Port Section Injection Grease • 3” Lightweight Injection Manual Wireline Valve Handle Stored Equalisation Valve © Copyright Varco International Inc. allowing shorter rig-up heights • Back-up manual closure • Threaded quick unions. 5” and 6 3/8” I. Dual 114kg. braided wireline and electric line. All Elmar “Lightweight” Wireline Valves are up to 60% lighter than previous generation Wireline Valves and incorporate the following features as standard :- • Lightweight. dual or triple configurations. 10.000 PSI H2S Triple 4 3/4”-4x2 (3..D. (357lb) • Compact size.) The Elmar “Lightweight” Wireline Valve gives positive protection during well service operations.D. (Soon to be available in 4”. H2S service. LUBRICATOR AND STUFFING BOX wireline sizes PART NUMBERS Part Working Single/Dual I. glycol and grease injection facilities • Maximum working pressure 10. Service Quick Union Number Pressure Triple L-974111 3” 10.000 psi • API 6A and NACE compliant • Third Party Design Approval 25 • Keyless Q-GUIDE™ ram design providing flexible 4 Part Number L-974111 (Patent Pending) ram configuration and positive wireline guiding • “Multiline” inner seal accommodating a range of LIGHTWEIGHT BOP. allowing the use of any Bowen type or Otis type union without changing the body • Ram position indicator rods • Manifold blocks with integral equalisation.000 psi working pressure. allowing easier handling 3” Single 66kg.000 PSI H2S Dual 4 3/4”-4x2 (3. when operating with slickline. (251lb) and Triple 162kg. 2002 www.000 psi H2S service • Maximum hydraulic working pressure 3. PRESSURE CONTROL EQUIPMENT “Lightweight” Wireline Valve The Elmar “Lightweight” Wireline Valve is available in 3” I.elmar.000 PSI H2S Single 4 3/4”-4x2 (3.D.750”) Elmar L-974223 3” 10.co.uk . 000 psi H2S 8 1/4”-4x2 (6.750”) Otis L-973101K Part Number L-690573 HYDRAULIC HOSE ASSEMBLY Part Number Description Hose Assembly 25ft 6mm ID. seals valve after pressure test 26 4 Hand pump connection PART NUMBERS Part Working Number I.000 psi H2S 5 3/4”-4thd (4.000 psi H2S 4 3/4”-4x2 (3.000 psi H2S 9”-4thd (6.750”) Elmar L-971404K L-972235 3” 10.06” 10.125” 10.) L-973101 5. This is achieved by connecting a small hydraulic hand-pump to the Quick Test Sub and testing the joint ‘O’ ring seal from the outside.000”) Otis L-972235K L-970918 3” 10.750”) Elmar L-972222K HAND PUMP ASSEMBLY (10.QTS The Elmar Quick Test Sub (QTS) is designed to save rig time while pressure testing the Wireline Pressure Control Equipment String when multiple wireline runs are required.000 psi H2S 6 1/2”-4thd (4. subsequent pressure tests can be made using the Quick Test Sub to verify the integrity of the joint disconnected.000 psi H2S 6 1/8”-4x2 (4. 10.co. It is estimated that the use of the Elmar Quick Test Sub can reduce the time needed to pressure test the String at each subsequent test by more than 1/2 hour. • Saves time on pressure test due to design features • Eliminates prospect of contaminating well with test fluids • Saves on glycol • Eliminates risks of pressure testing with perforating guns Metal to metal seal.uk .000 PSI W. PRESSURE CONTROL EQUIPMENT Quick Test Sub . Pressure Service Connections Seal Kit L-971404 3” 10.elmar. After performing the first pressure test to check the integrity of the whole String.D. rather than having to test the whole assembly.000psi Hose L-690587 with Quick Connectors and Dust Covers L-690586 50ft © Copyright Varco International Inc.000”) Bowen L-971299K L-972222 4. 2002 www.P. The Elmar Quick Test Sub is inserted either above or below the wireline valve at the position of the joint normally opened to insert and retrieve tools from the well.750”) Otis L-970918K L-971299 4” 10. Enhanced operational safety • Can be operated manually in case of hydraulic failure • Hydraulic Option: Actuator • Manual Tool Trap with external indicator 27 CROSS SECTION DETAIL 4 • Flapper • Handle ACCESSORIES Part Number Description PART NUMBERS L-690750 Tool Trap Hand Pump Part Number I. The tool string may be pulled freely upwards through the tool trap. indicating tool passage. through an external handle.000 psi H2S 6 5/16”-4thd (4.uk . 2002 www.000 psi H2S 8 1/4”-4x2 (6. connected to the flapper with a low-torque pressure-balanced shaft.750”) Bowen © Copyright Varco International Inc. but smaller than the tool string.000 psi H2S 6 1/8”-4x2 (4.elmar. The flapper is operated by a hydraulic actuator. PRESSURE CONTROL Hydraulic Tool Trap EQUIPMENT with External Indicator The Elmar Hydraulic Tool Trap with external indicator is installed between the Wireline Valve and the lubricator string. pushed by a torsion spring.750”) Bowen L-976271 2 1/2” 10. The flapper will move upwards. The flapper can be lifted remotely when running a tool in the well by activating the piston in the hydraulic actuator.000 psi H2S 6 5/16”-4thd (3.000 psi STD 8 1/4”-4x2 (6.000 psi H2S 6 5/16”-4thd (4. Working Pressure Service Quick Union L-974814 2 1/2” 15.000 psi H2S 5 3/4”-4thd (4. • Lightweight: L-971169 • Positive tool passage indicator • Pressure-balanced flapper shaft • Remote hydraulic operation. The flapper has an opening larger than the wireline.co. together with the external handle. It prevents the loss of wireline tools downhole in the event of the wire being pulled-off the rope socket. the flapper will drop back into the trap position.750”) Elmar L-978383 3” 5.375”) Bowen L-690615 50ft Hose Assembly L-971169 3” 10.000”) Otis L-974828 3” 10.000”) Bowen L-972219 4 1/16” 10.750”) Elmar L-978441 5 1/2” 5. The hydraulic actuator can be operated by a dual output manual pump or with an Elmar Hydraulic Control Module. The external handle doubles as a tool passage indicator. As soon as the string bottom has cleared the flapper.375”) Bowen L-974794 4” 10. by retaining the dropping tool on a flapper. Pumping back the piston to its original position allows the flapper to return to its trap position.D.000 psi H2S 4 3/4”-4x2 (3. 4THD 'OO' 8ft. 3” DIAMETER THROUGH BORE Working Pressure Unions Length Assembly Number 5.4THD 'OO' 8ft. A014-123 10ft. A014-100 10ft. A016-076 10.000psi 6 5/16" . A016-089 5.000") Seal Dia. A014-139 10. During slickline operations.000psi 6 1/2" . 10ft.elmar.4x2 'BB' 8ft.4THD 'OO' 8ft.000psi 8 1/4" . A014-116 10ft. then opening out to the lower section with largest ID. Its purpose is to allow the Wireline Tool String to be raised above the wellhead prior to and after wireline operations.BOWEN type Union SSR Integral Lubricator A014/A016 (SSR Product Line) © Copyright Varco International Inc.co. the uppermost section having the smallest. During electric line operations the lubricators normally have the same ID. A014-138 10. A016-059 10ft.000psi 4 • Service H2S and Standard Service 'OO' . A016-067 10ft.4x2 'BB' 8ft.000psi 8 3/8" . each having a different ID.000psi 7" . PRESSURE CONTROL Wireline Lubricator with EQUIPMENT Integral Unions The SSR Integral Lubricator Section is a pressure containing cylinder used when performing wireline operations.OTIS type Union 'BB' . A014-137 5. A014-140 4” DIAMETER THROUGH BORE Working Pressure Unions Length Assembly Number 5.4THD 'BB' 8ft.000psi 5" . A016-097 SPECIFICATIONS 28 • Pressure Rating Up to 15.5THD 'BB' 8ft. A016-060 (6. thereby enabling the wellhead valve to be opened and closed. 2002 www.000psi 5 1/2" .000psi 5 3/4" .4THD 'OO' 8ft. A016-090 10. A014-098 10ft. allowing entry and exit from the well bore. three Lubricator Sections are normally used.uk . A016-091 10ft. A012-007 10. A020-011 10ft.OTIS type Union 'BB' .000psi • Service H2S and Standard Service 'OO' .4THD 'OO' 8ft. A016-008 (6.4THD 'OO' 8ft. A012-043 10ft. A018-002 6 3/8” DIAMETER THROUGH BORE Working Pressure Unions Length Assembly Number 5. A016-010 29 5” DIAMETER THROUGH BORE Working Pressure Unions Length Assembly Number 4 5. A018-010 5.4THD 'OO' 8ft. A014-092 10ft.000psi 8 1/4" . A020-116 10ft. A012-006 10ft.4THD ‘BB’ 8ft.000psi 5 3/4" .000psi 9 7/8" .000psi 5" . A014-011 10. A018-013 10ft.000psi 8 1/4" . A018-055 10ft.4THD 'OO' 8ft. A014-021 4” DIAMETER THROUGH BORE Working Pressure Unions Length Assembly Number 5. 10ft. PRESSURE CONTROL Wireline Lubricator with EQUIPMENT Screwed Unions The SSR Lubricator Section is used when performing wireline or electric line operations with 1/2” NPT Bleed Port Fitted. A020-012 SPECIFICATIONS • Pressure Rating Up to 15. A018-001 10.000psi 5 3/4" . A014-014 10ft. A012-009 3” DIAMETER THROUGH BORE Working Pressure Unions Length Assembly Number 5.elmar.5THD 'BB' 8ft. A018-009 (6.750") Seal Dia.co.4THD 'OO' 8ft.000psi 9" . A020-007 10ft.4x2 'BB' 8ft. A016-009 10ft. A020-005 10ft. A018-115 10ft.000psi 6 5/16" .000psi 6 5/16" . Det Norske Veritas and Lloyds Design type approval is available if required. A020-008 10.4x2 'BB' 8ft. A016-007 10. A012-008 10ft. A020-117 10. A016-006 10ft. A014-003 10. A012-003 5.4THD 'OO' 8ft.000psi 5" . A016-026 10.000psi 11 1/2" .000psi 9 1/2" .uk .4THD 'OO' 8ft. A012-002 10ft.4THD 'OO' 8ft. A016-004 10ft.000psi 4 3/4" .000psi 7" . A014-019 10ft.4THD 'OO' 8ft.000psi 8 3/8" .4THD 'OO' 8ft.000psi 6 1/2" . A016-002 5.4THD 'BB' 8ft. 2002 www. Quick Unions are of the screwed type with a SSR ACME thread. A014-009 10ft.000psi 8 1/2" .000") Seal Dia. which incorporates primary ‘O’ Ring Seal with metal back-up. A020-006 5.000psi 8 7/8" .000psi 12 1/4" . A014-015 5. A012-044 10.4THD 'BB' 8ft. 2 1/2” DIAMETER THROUGH BORE Working Pressure Unions Length Assembly Number 5.000psi 5 1/2" . A018-114 10.4x2 'BB' 8ft.BOWEN type Union SSR Screwed Lubricator (SSR Product Line) © Copyright Varco International Inc.4x2 'BB' 8ft.4x2 'BB' 8ft. 10ft.4THD 'BB' 8ft. 000 psi H2S 6 1/8”-4x2 (4. 10.750”) Bowen 1/2” NPT L-970916 3” 10.000 psi STD 4 3/4”-4thd (3.000 psi H2S 4 3/4”-4x2 (3.375”) Bowen 1/2” NPT • Wellhead Adapter ACCESSORIES Flange Part Number Description L-500060 Needle Valve. subs are available with a 1/2" NPT Port for connection of a suitable valve. 2002 www.D. PRESSURE CONTROL EQUIPMENT Bleed-Off Sub For applications when a bleed-off port is required on the lubricator string .000 psi H2S 1/2” NPT © Copyright Varco International Inc.000 psi H2S 6 5/16”-4thd (4.elmar. Pressure Service Quick Union Port L-974292 3” 10. BLEED-OFF SUB IN POSITION ELMAR • Slickline Head • Ball Check Valve • Tool Catcher • Needle Valve • Lubricator Sections 30 4 • Bleed-Off Sub • Quick Test Sub • Lightweight Wireline Valve PART NUMBERS Part Working Bleed Number I.750”) Elmar 1/2” NPT Sub L-970915 3” 10.uk .750”) Elmar 1/2” NPT • Pump-in L-974293 4 1/16” 10.co. W. 31 • Elmar Lightweight Quick Unions: 4 .Tube-to-union seal is metal-to-metal backed-up by O-Ring .750”) 6 1/8”-4x2 (4.elmar.750" seal dia) ACCESSORIES L-973957 3” Torque Tool L-973958 4 1/16” Torque Tool 3” I. W. the weight of a lubricator section is reduced by up to 70% with respect to conventional integral lubricators. Service L.750”) 4 3/4”-4x2 (3. Tool Trap or Quick Test Sub.06” 10K H2S 10ft 193 lb © Copyright Varco International Inc.4x2 (4.06” 10K H2S 4ft 96 lb 6 1/8”-4x2 (4. • Corrosion Resistant Tube made from high strength NACE Certified Stainless Steel • Quick unions are coupled through Premium Elmar Lite Coupling: .06” 10K H2S 5ft 113 lb 6 1/8”-4x2 (4.uk . 6 1/8”-4x2 (4. Upper and lower adapters are available to connect existing equipment.000 psi or 10.750”) 6 1/8”-4x2 (4.06” 10K H2S 8ft 161 lb 6 1/8”-4x2 (4.06” 10K H2S 6ft 129 lb 6 1/8”-4x2 (4.750”) L-971846E Elmar Box Elmar Pin 4. W.Special handling tools supplied. They are normally positioned above the Wireline Valve.750”) 70% L-971247 3” 10K H2S 5ft 63 lb Elmar Box Elmar Pin lighter 4 3/4”-4x2 (3.750”) 4 3/4”-4x2 (3.P.750”) L-971249 Elmar Box Elmar Pin 3” 10K H2S 8ft 90 lb 4 3/4”-4x2 (3. a male quick union. • Bending stresses at the thread undercut are minimised.P.750”) L-971846A Elmar Box Elmar Pin 4. W. LIGHTWEIGHT LUBRICATOR Part Upper Lower Number Connections Connections I.750”) 6 1/8”-4x2 (4. These are rated 5.750”) L-971248 Elmar Box Elmar Pin 3” 10K H2S 6ft 72 lb 4 3/4”-4x2 (3.750”) 6 1/8”-4x2 (4.000 psi H2S service. The Elmar Lightweight quick unions have been selected for optimum weight reduction and to prevent unsafe cross-string assembly. By using high strength Stainless Steel Alloys. Service L.000 psi depending on the type of connection. 2002 www. The Elmar "Lite" lubricator consists of four basic parts: a quick union collar. and a female quick union.750”) 4 3/4”-4x2 (3. Elmar "Lite" lubricators are supplied with a 3" or 4 1/16" bore. The quick unions are manufactured in H2S resistant alloy steel to prevent galling. Calibrated torque is not required. L-971246 4 3/4”-4x2 (3. PRESSURE CONTROL EQUIPMENT Lightweight Lubricator The Elmar "Lite" lubricators enable the wireline tool string to be introduced or retrieved from a well bore under pressure.750" seal dia) .750”) 4 3/4”-4x2 (3.750”) L-971251 Elmar Box Elmar Pin 3” 10K H2S 10ft 108 lb 4 1/16” I.750”) L-971846C Elmar Box Elmar Pin 4.D. a lubricator tube. LIGHTWEIGHT LUBRICATOR Buttress Type Part Upper Lower Thread Number Connections Connections I. and are rated 10.D.4x2 (3.750”) 4 3/4”-4x2 (3.D.750”) L-971846B Elmar Box Elmar Pin 4.3" ID: 4 3/4".750”) 3” 10K H2S 4ft 54 lb Up to Elmar Box Elmar Pin 4 3/4”-4x2 (3.4 1/16" ID: 6 1/8".750”) L-971846D Elmar Box Elmar Pin 4.D.co.750”) 6 1/8”-4x2 (4. and 5. a quick union collar assembly.000 psi STD 4 3/4”-4thd (3.000 psi H2S 6 1/8”-4x2 (4.000 psi to 15.000 psi working pressures.750”) Elmar L-976217 .125” 10.750”) Bowen L-974664 7/32” 15.125” 5.000”) Otis L-972877 . Elmar chemical injection subs are available in a full range of wire sizes.000 psi H2S 6 5/16”-4thd (4.000 psi H2S 5 3/4”-4thd (4.125” 10. PRESSURE CONTROL EQUIPMENT Chemical Injection Sub The Elmar Chemical Injection Sub is designed to apply a de-icing agent or corrosion inhibitor to the wireline during well service operations. the Elmar chemical injection sub utilises replaceable felt packings to coat the wireline and prevent the chemical from passing downhole.125” 10.co. 1/8” NPT Thread 32 4 Check Valve Assembly • Lightweight: L-972901/L-972877 • One piece body with integral quick unions • Integral check valve • Available to suit all wire sizes • Other sizes available upon request PART NUMBERS Part Number Wire Size Working Pressure Service Quick Union L-972901 .000 psi H2S 4 3/4”-4x2 (3.000 psi H2S 6 1/4”-4thd (4.750”) Bowen L-976595 7/32” 10.elmar. 2002 www.000 psi H2S 4 3/4”-4thd (3. a manifold injection block assembly with integral check valve and a felt packing retainer assembly. The Elmar chemical injection sub consists of a one piece body with integral quick unions on both ends.375”) Bowen L-972683 .750”) Otis L-970273 7/32” 5.125” 10.750”) Elmar L-978049 .000”) Otis © Copyright Varco International Inc.000 psi H2S 5”-4thd (3.125” 10.uk . The check valve assembly is designed for easy and quick replacement.500”) Otis L-978641 .000 psi H2S 6 1/2”-4thd (4. Installed below the grease injection control head or slickline stuffing box. 375”) Bowen 8 1/4”-4x2 L-975719 1 3/16” 10.750”) Bowen • Ball Check L-972218 1 3/16” 10.000 psi H2S 2”-6-60° Acme Box (3.000 psi H2S 6 1/8”-4x2 (4.000 psi H2S (4. If the tool is pulled into the top of the lubricator and the wire stripped from the rope socket.000”) Otis 4 3/4”-4thd L-974919 1 3/16” 5.000 psi to 15.000 psi H2S 2”-6-60° Acme Box (3. The Tool Catcher is designed to be fail-safe: it is permanently in the catch position and requires hydraulic pressure to release.000 psi STD 2”-10TPI Acme Box (3.000 psi WP.000”) Otis 6 5/16”-4thd L-975279 1 3/16” 10. Collet sizes vary from 1" to 1 3/4" fishing necks.375”) Bowen (4.co.000”) Bowen 2”-10TPI Acme Box Tool Catcher 6 5/16”-4thd 6 5/16”-4thd L-976157 1 3/16” 10.000”) Bowen 5”-4thd L-975846 1 3/16” 5. and a top connection into which a grease head can be directly screwed.000 psi STD 2”-6-60° Acme Box (3. PRESSURE CONTROL EQUIPMENT Hydraulic Wireline Tool Catcher The Elmar Hydraulic Tool Catcher is a safety device for installation below the Grease Injection Head or Slick Line Stuffing Box.000 psi H2S (6. Elmar Hydraulic Tool Catchers are available with ratings from 5.000 psi H2S 2”-10TPI Acme Box (6. PART NUMBERS Part Collet Working Quick Union Number Size Pressure Service Male Pin Top Connection 4 3/4”-4x2 L-971167 1 3/16” 10.000 psi H2S 2”-10TPI Acme Box (3. Multi-catch options are available in two ranges: 1" to 1 3/4" and 1 3/16" to 2 5/16".375”) Bowen Typical Elmar Combination Hydraulic Tool Catcher/Ball Check Valve ACCESSORIES Part Number Description Hand Pump Assembly L-690730 6.375”) Bowen 6 5/16”-4thd L-976245 1 3/8” 10.750”) Bowen 5 3/4”-4thd L-975268 1 3/16” 10.750”) Bowen 6 5/16”-4thd L-974661 1 3/16” 10.000 psi H2S 2”-6-60° Acme Box (6.500 psi (Steel) HYDRAULIC HOSE ASSEMBLY Part Number Description Hose Assembly L-690760 50ft 1/4” ID 100 R2AT Hose with 1/4” NPT Male Hose Ends and Snaptite Male and Female Connectors L-690740 100ft © Copyright Varco International Inc. 2002 www. Elmar Hydraulic Tool Catchers for electric line are normally supplied with an integral ball check valve assembly.000”) Bowen 5 3/4”-4thd L-974816 1 3/8” 10.750”) Bowen 4 3/4”-4thd L-974997 1 3/16” 5. STD and H2S Service.500”) Otis 8 1/4”-4x2 • Hydraulic L-976010 1 3/8” 10.000 psi STD 2”-10TPI Acme Box (3.000 psi H2S 2”-10TPI Acme Box (4.elmar.000 psi H2S 2”-10TPI Acme Box (4.000 psi H2S 2”-10TPI Acme Box (4.000 psi H2S (4. For slick line operations Elmar Hydraulic Tool Catchers are available with quick unions top and bottom.750”) Elmar 4 3/4”-4thd L-974439 1 3/16” 10.750”) Elmar 2”-10TPI Acme Box Valve 6 5/16”-4thd L-974569 1 3/16” 15.000 psi H2S 2”-10TPI Acme Box (3.000 psi H2S 2”-10TPI Acme Box (4.uk . the Tool Catcher will engage the tool's fishing neck and prevent the loss of the tool string into the well bore.375”) Bowen 2”-6-60° Acme Box 33 8 1/4”-4x2 4 L-974715 1 3/16” 10.750”) Bowen 4 3/4”-4thd L-974440 1 3/16” 10. 000 psi. 10. the Tool Catcher is pumped open.5” through bore of the Tool Catcher body.wire size to be specified • Cable Head L-972019 Ball Check Valve 10. working pressures and • Elmar Quick services.co. connected to the • Slickline Stuffing Ball Check Valve Quick Union.000 psi. The fishing neck size can be changed by installing the corresponding collet assembly and tool stop.000 psi. the quick union at the bottom of the Ball Check Valve is made up to the Tool Catcher and the hydraulic pressure released.000 psi. The slickline and electric line heads can be made up before the operation after passing the lines through their respective Stuffing Box and Ball Check Valve Assembly or Enviro™ Grease Injection Head and Ball Check Valve Assembly. © Copyright Varco International Inc. After installing the split tool stop around the cable.000 psi. 4 Concentric Flotubes . PRESSURE CONTROL Quick-Interchange Tool Catcher EQUIPMENT for 1 3/8” Cable Head The Elmar Quick-Interchange Tool Catcher allows the field crew to quickly and easily change between slickline and electric line operations without remaking either rope socket. quick union sizes. The procedure is reversed to rig down one line and replace it with the other.750”) Bowen male pin and collar . • Stuffing Box This configuration allows considerable savings in rig time. 0. resetting the Tool Catcher to the catch position.108.750”) Otis male pin and collar .000 psi.elmar. Box & Blowout Plug When ready to rig up. 0. 10. with 3 3/4”-5thd (2. Please ask for details. H2S. 34 4 Up to one hour of rig time is saved at each change-over. H2S.5” through-bore and a split tool stop that can be inserted after the head is passed through the Tool Catcher body.125. • BCV with Elmar Quick QUICK-INTERCHANGE TOOL CATCHER SYSTEM Part Number Description Union L-979540 Slickline Stuffing Box 10. with Cable Head Sleeve 6 5/16”-4thd (3.000 psi. H2S. head and rope socket during interchange or transportation. The Cable Head Protector Sleeve is installed. H2S. H2S. minimises the use of consumable supplies and reduces the risks of human error when making-up new rope sockets • Enviro™ between runs. with 6 1/2”-4thd (3.500”) Elmar male pin and collar • Slickline Protector L-975279 Combination Tool Catcher and Ball Check Valve. This is made possible by the unique features of a 1. An optional Cable Head Protector Sleeve is • Line Wiper also available to protect the cable.uk . H2S. 10.fish neck size to be specified L-971174 Cable Head Protection Sleeve L-972027 Tool Catcher Handling Sub for 3 3/4”-5thd Elmar Union • Handling Sub Similar equipment is available for alternative flotube types.fish neck size to be specified • Split Tool L-971167 Combination Tool Catcher and Ball Check Valve. with Stop 4 3/4”-4x2 (3. H2S. Union A Split Tool Stop is available for modification of many types of existing Elmar Combination Tool Catchers • Tool Catcher with Ball Check Valve so as to up-grade to the Quick-Interchange feature.750”) Elmar male pin and collar . 16” wheel • Electric Line L-979184 Slickline Stuffing Box 10. the Protector Sleeve is removed. 16” wheel Cable Head L-971444 Enviro™ Grease Injection Control Head 10. the tool stop removed and • Grease Head the required cable head (slickline or electric line) is passed through the 1. 2002 www.fish neck size to be specified L-978707 Combination Tool Catcher and Ball Check Valve. PRESSURE CONTROL Wireline Grease Injection EQUIPMENT Control Head The Elmar Grease Injection Control Head is designed to create a seal around a moving wireline.235” L-971642 Flotube Go-NoGo gauge 0.L-971278* L (see table overleaf) • Additional Flotube size to be specified (see table overleaf) Flotube If dual injection is required.003" to 0. 3/16” .000 psi H2S L-979470K Acme Pin Pipe Pin 2”-10TPI 2” Line L-978385 4 10.uk . An optional Line Wiper is normally connected on 35 Valve top of Stuffing Box. the "solid” type and the “concentric” type. as described in this data sheet. or a ball check valve/tool catcher • Injection Check combination.15/32” Line Range L-972264 Test Cap 2”-10TPI Box for flotube/sleeve connection ACCESSORIES (Other sizes available on request) L-971641 Flotube Go-NoGo gauge 0.237” and 0. • Interlocking Seat (1) Two types of flotube assemblies are available. • Gland (1) The stuffing box is designed to pack-off on a stationary • Line Rubber (1) wireline by means of a pack-off rubber energised by hydraulic pressure.240” © Copyright Varco International Inc. Flotubes recommended ID = Wireline OD + 0. viscous grease is injected into the flotubes at a pressure greater than the existing well pressure. When entering a well under pressure. The grease fills the annular space between the inner wall of the flotube and the outside surface of the wireline. of Grease Injection Control Head (from table below) Line size (kit) to be specified . forming a liquid seal that contains the well fluids while allowing wireline movement. 2002 www. The Elmar Grease Injection Control Head is supplied with pin threaded connections top and bottom. the stuffing box or pack-off and the flotube assembly. The concentric flotube assembly is made up of an inner flotube sized to fit tightly around the wireline and an outer sleeve to support the assembly. The bottom connection can be mated to a quick-union. The upper pin is 2" line pipe for connection of a line wiper. allowing intervention access to wells under pressure. ORDERING INFORMATION Part No. • Flotube To prepare for operations. Positioned at the uppermost point of the pressure control equipment string. 2”-10TPI 2”-10TPI L-971218 1 10.000 psi H2S L-971218K Acme Pin Acme Box TEST FIXTURE L-972410 Test Plug (Dummy Packer) for Stuffing Box L-971281 Test Rod Assembly for Stuffing Box. the Elmar Grease Injection Control Head comprises two major sub-assemblies.008". a different line size kit is needed for the stuffing box.000 psi H2S 2”-10TPI Acme Pin 2” Line Pipe Pin L-970635K 2”-10TPI 2” Line L-971229 6 10.233” and 0.co. order separately (Qty 1) L-971218 in and Injection addition to the standard grease head with 1 x manifold Coupling PART NUMBERS Assembly L-971218 Part Number of Working Bottom Top Seal Number Flow Tubes Pressure Service Connection Connection Kit 2”-10TPI 2” Line L-979470 3 10.000 psi H2S L-971229K Acme Pin Pipe Pin Note: Parts included in line size kit (1). the wireline is threaded through the components of the Elmar Grease Injection Control Head before the rope socket and wireline head are made-up. identified by the Line Size Code letter.elmar. 4 When changing line size. See overleaf for details. Seal Kit (O-Ring and BURs) does not include line size kit.000 psi H2S L-978385K Acme Pin Pipe Pin • Ball Check Valve L-970635 5 10. 287 L-978175 9/32” . Seal Kit (O-Ring and BURs) does not include line size kit.373 - G L-972180 L-972220 L-972280 0.332 L-976606 .231 L-972680 • Flotube .183 L-976184 • Gland (1) B 0. 2002 www.262 L-973571 .224 L-974538 .295 L-971312 E L-971232 L-978180 L-978181 0.433 L-970106 .199 L-976650 Seat (1) .260 L-972871 D L-972160 L-972200 L-972260 .228 L-972370 (2-23) .248 L-974573 .243 L-977315 .204 L-977167 .219” .236 L-978002 L-977887 .co.376 L-970429 .472 L-979388 and Injection (7-46) .226 L-971129 (1-22) .312 L-976938 36 .256 L-974507 .411 - 7/16” .477 L-979088 Coupling Assembly OPTION: LINE WIPER L-971218 Part Number Wire Size L-831210 3/16” wire L-831200 7/32” wire L-831220 5/16” wire • Ball Check Valve Note: Parts included in line size kit (1).177 - 3/16” .335 L-973234 .315 L-976538 .312” L-972170 L-972210 L-972270 .196 L-976696 .222 L-974572 C (1-20) L-972150 L-972200 L-972250 .427 L-970573 .416 - .423 L-970571 H 0.399 L-970946 .elmar.316 L-976539 4 • Injection Check 5/16” .425 L-970572 (7-42) . © Copyright Varco International Inc.188” L-971840 L-972200 L-972240 .201 L-976163 .219 L-975440 0.254 L-972868 .306 L-979643 .267 - .438” L-972190 L-972230 L-972290 .232 .186 L-974570 (1-18) .298 L-971436 .366 - 3/8” .189 L-972380 • Line Rubber (1) .404 - .281” .341 L-980217 .375” . PRESSURE CONTROL Wireline Grease Injection EQUIPMENT Control Head Cont’d ORDERING TABLE *Line Size Line Line Inter-locking Flotube Gland (1) Flotube Code Size Rubber (1) Seat (1) ID .250” .261 L-973449 0.uk .384 L-978176 .264 L-973572 .436 L-971639 • Additional Flotube 15/32” .258 L-972869 1/4” .193 L-974571 • Interlocking .329 L-973937 (1-32) .337 L-976607 .469” L-976291 L-976295 L-976292 .208 - .240 L-971130 .239 L-977899 .321 .467 L-972906 J 0.326 L-976258 L-976605 Valve F 0.216 L-975439 7/32” .211 - . 233” and 0. order separately (Qty 1) L-971218 in addition to the standard grease head with 1 x manifold Flotube PART NUMBERS and Injection Coupling Part Number of Working Bottom Top Seal Number Flow Tubes Pressure Service Connection Connection Kit Assembly L-971218 L-971443 3 10. Rubber (1) • Spacer (1) Two types of flotube assemblies are available.L-972039* L (see table overleaf) Flotube size to be specified (see table overleaf) • Additional If dual injection is required.000 psi H2S L-971446K Acme Pin Guide Note: Parts included in line size kit (1). or a ball check valve/tool catcher combination. the Elmar Enviro™ Grease Injection Control Head comprises two major sub-assemblies. forming a liquid seal that contains the well fluids while allowing wireline movement.240” © Copyright Varco International Inc. 2”-10TPI 2”-10TPI L-971218 1 10. of Enviro Grease Injection Control Head (from table below) Line size (kit) to be specified . The concentric flotube assembly is made up of an inner flotube • Lower Gland (1) sized to fit tightly around the wireline and an outer sleeve to support the assembly. a different line size kit is needed for 4 the Enviro™ Combination Stuffing Box and Line Wiper. The grease fills the annular space between the inner wall of the flotube and the outside surface of the wireline.000 psi H2S 2”-10TPI Wire Tulip L-971445K Acme Pin Guide 2”-10TPI Wire Tulip L-971446 6 10.elmar. PRESSURE CONTROL Enviro™ Wireline Grease EQUIPMENT Injection Control Head The Elmar Enviro™ Grease Injection Control Head is designed to create a seal around a moving wireline. the "solid” type • Packing (1) and the “concentric” type. The hydraulic stuffing box is designed to pack-off on a • Upper Gland (1) stationary wireline by means of a pack-off rubber.008".000 psi H2S L-971218K Acme Pin Acme Box TEST FIXTURE L-972201 Test Plug (Dummy Packer) for Stuffing Box L-972241 Test Spacer for Line Wiper L-972264 Test Cap 2”-10TPI Box for flotube/sleeve connection ACCESSORIES (Other sizes available on request) L-971641 Flotube Go-NoGo gauge 0.uk . Seal Kit (O-Ring and BURs) does not include line size kit. viscous grease is injected into the flotubes at a pressure greater than the • Flotube existing well pressure. allowing intervention access to wells under pressure. the hydraulic line wiper will wipe excess grease from a moving • Line wireline. ORDERING INFORMATION Part No.co. See overleaf for details. the Enviro™ Combination Stuffing Box and Line Wiper and the Flotube • Upper Bush (1) Assembly. • Injection Check Flotubes recommended ID = Wireline OD + 0. The Elmar Enviro™ Grease Injection Control Head is supplied with a pin threaded connection on bottom and a wire tulip guide on top.237” and 0. 2002 www. Valve The bottom connection can be mated to a quick-union. as described in this data sheet. Positioned at the uppermost point of the pressure control equipment string.000 psi H2S L-971444K Acme Pin Guide • Ball Check Valve L-971445 5 10. identified by the Line Size Code letter.235” L-971642 Flotube Go-NoGo gauge 0. To prepare for operations.000 psi H2S 2”-10TPI Wire Tulip L-971443K Acme Pin Guide 2”-10TPI Wire Tulip L-971444 4 10. the wireline is threaded through the components of the Elmar Enviro™ Grease Injection Control Head before the rope socket and wireline head are made-up. 37 When changing line size. When entering a well under pressure.003" to 0. 236 L-977887 .186 L-974570 (1-18) .256 L-974507 • Flotube 1/4” .264 L-973572 .243 L-977315 .254 L-972868 .231 L-972680 .199 L-976650 .425 L-970572 (7-42) .411 - 7/16” .467 L-972906 • Additional J 0.204 L-977167 .375” .co.438” L-972230 L-830056 .436 L-971639 15/32” .224 L-974538 .376 L-970429 . PRESSURE CONTROL Enviro™ Wireline Grease EQUIPMENT Injection Control Head Cont’d ORDERING TABLE *Line Size Line Stuffing Box Line Wiper Flotube Flotube Code Size Packing Rubber ID • Upper Bush (1) .384 L-978176 .472 L-979388 (7-46) .321 L-976258 5/16” .477 L-979088 Flotube and Injection Coupling Assembly L-971218 • Ball Check Valve Note: Parts included in line size kit (1).404 - . Seal Kit (O-Ring and BURs) does not include line size kit.240 L-971130 .469” L-976295 L-831270 .258 .423 L-970571 H 0.239 L-977899 .281” .295 L-971312 E L-978180 L-831006 0.188” L-870232 L-831140 .219 L-975440 0.315 L-976538 .228 L-972370 (2-23) .329 L-973937 (1-32) .208 - • Spacer (1) .287 L-978175 9/32” .248 L-974573 .232 L-978002 .337 L-976607 .326 L-976605 F 0.399 L-970946 .193 L-974571 • Upper Gland (1) .427 L-970573 .uk .335 L-973234 .216 L-975439 • Packing (1) 7/32” .261 L-973449 0.341 L-980217 • Injection Check .226 L-971129 (1-22) .201 L-976163 Rubber (1) .366 - Valve 3/8” L-972220 L-831005 .183 L-976184 B 0.316 L-976539 4 .267 - . © Copyright Varco International Inc.416 - .219” .260 L-972869 L-972871 D L-972200 L-831150 .312 L-976938 38 .306 L-979643 .312” L-972210 L-831130 .433 L-970106 .250” .177 - 3/16” .211 - .222 L-974572 • Lower Gland (1) C (1-20) L-972200 L-831150 .373 - G 0.196 L-976696 • Line .189 L-972380 . 2002 www.elmar.332 L-976606 .262 L-973571 .298 L-971436 . 188” to 0. 4” • Wiper Packing Element (3) • Lower Bushing (3) • Grease Return Manifold © Copyright Varco International Inc. the line wiping efficiency is increased resulting in cleaner wire. H2S service • Fully certified API 6A. Line Size Kit • Max O. PRESSURE CONTROL Enviro™ Combination EQUIPMENT Stuffing Box and Line Wiper The Elmar Enviro™ Combination Stuffing Box and Line Wiper is designed for use with wireline grease injection control heads.elmar.uk . • 10.520” diameter and can be supplied for use with concentric (2”-10TPI) or solid (2”-6-60°) type flotubes. for wiping excess grease from the moving wire and for packing off on a stationary wire.000 psi H2S 2”-10TPI Acme Concentric Flotube Box L-972039K Length • Intermediate Note: 1.co. Due to the unique reverse design. This new design improves the wiping action and reduces grease spillage.3” Bushing (3) 3. NACE • Wireline • (1) grease return line Guide • Line wiper check valve not required • Upper • Low pressure “Pop-off” relief valve not required Bush (3) • Low pressure grease return line not required • Integral grease return manifold • Upper PART NUMBERS Part Working Gland (3) Number Pressure Service Bottom Connection Seal Kit • Pack-Off 39 L-980331 10. Seal Kits comprise O-Rings and BURs only 32.D. less grease escaping from top of tool and a cleaner worksite/derrick. Wire size to be specified when ordering 2.000 psi working pressure. 2002 www. The Enviro™ Stuffing Box and Line Wiper can be dressed for use with braided wire from 0.000 psi H2S 2”-6-60° Solid Flotube Box L-980331K Rubber (3) 4 • Overall L-972039 10. 000 psi working pressure (static wireline) and H2S service and is available with full material traceability and Third Party Certification.750”) Bowen pin & collar L-972872K L-973105 5.elmar. Wire size to be specified when ordering 3. Height Weight 1. Other quick union sizes are available upon request 2.000 psi H2S 4 3/4”-4thd (3. The Enviro™ Single “Compact” Pack-Off is designed so that the rubber element in direct contact with the wire is easily replaced. Positioned above the tubing/casing. as well as wiping the wire free of fluid. The Enviro™ Single “Compact” Pack-Off works by squeezing a rubber element which is wrapped around the wire.uk .order separately © Copyright Varco International Inc.000”) Otis Box L-975102 Test Plug (Dummy Packing Element) • Packing L-690730 Hand Pump L-691080 Hose Assembly x 25ft L-690760 Hose Assembly x 50ft • Lower Bushing PART NUMBERS Part Working Number Pressure Service Bottom Connection Seal Kit L-972872 5. The Enviro™ Single “Compact” Pack-Off is rated to 5. PRESSURE CONTROL Enviro™ Single EQUIPMENT “Compact” Pack-Off The Elmar Enviro™ Single Hydraulic “Compact” Pack-Off is designed to wipe clean moving cable under pressure. the Enviro™ Single “Compact” Pack-Off is built around the wire before the wireline tool is lowered into the well.500”) Qtis Box L-978423 Test Stump with 5 3/4”-4thd (4. A 0-3000 psi hand pump and hose is required to operate the Enviro™ Single “Compact” Pack-Off.000 psi H2S 5”-4thd (3. Seal Kit does not include line sized parts .500”) Otis pin & collar L-973105K DIMENSIONS AND WEIGHTS Clean I. 2002 www.750”) Bowen Box Bushing L-974823 Test Cap with 5”-4thd (3. SPARE PARTS Wire Size Upper Bush Packing Lower Bush 3/16” L-831250 L-831140 L-831260 7/32” L-831070 L-831150 L-831080 5/16” L-831170 L-831130 L-831190 1/2” L-831280 L-831120 L-831290 9/16” L-831160 L-831120 L-831180 40 4 PRESSURE TEST ACCESSORIES • Upper L-979575 Test Stump with 4 3/4”-4thd (3.74” 26 in (66 cm) 75lbs (34kg) Note: 1.D. This element effectively seals against well pressure.co. QTY (2) EACH ITEM Wire Size Upper Bush Packing Lower Bush 3/16” L-831250 L-831140 L-831260 7/32” L-831070 L-831150 L-831080 5/16” L-831170 L-831130 L-831190 1/2” L-831280 L-831120 L-831290 9/16” L-831160 L-831120 L-831180 PRESSURE TEST ACCESSORIES L-979575 Test Stump with 4 3/4”-4thd (3. Other quick union sizes are available upon request 2.000 psi H2S 4 3/4”-4thd (3.500”) Otis pin & collar L-973711K Pack-Off L-973663 5.co.D.000 psi H2S 5”-4thd (3. PRESSURE CONTROL Enviro™ Dual EQUIPMENT “Compact” Pack-Off The Elmar Enviro™ Dual Hydraulic “Compact” Pack-Off is designed to wipe clean moving cable under pressure. 2002 www.D.order separately © Copyright Varco International Inc. SPARE PARTS. Positioned above the tubing/casing. L-690730 Hand Pump 1. Wire size to be specified when ordering 3.000 psi H2S 5 3/4”-4thd (4.000”) Otis pin & collar L-973663K DIMENSIONS AND WEIGHTS Clean I.uk . Each element seals on the cable outer armour against well pressure.750”) Bowen pin & collar L-970338K • Lower L-973711 5. The Pack-Off is designed so that the rubber element in direct contact with the wire is easily replaced.750”) Bowen Box • Upper 41 L-974823 Test Cap with 5”-4thd (3. The Enviro™ Dual “Compact” Pack-Off works by squeezing each of the two independent rubber elements which are wrapped around the wire. as well as wiping the wire free of fluid.74” L-651192 Twin Hose Assembly x 25ft L-652774 Twin Hose Assembly x 50ft PART NUMBERS Part Working Number Pressure Service Bottom Connection Seal Kit L-970338 5. the Enviro™ Dual “Compact” Pack-Off is built around the wire before the wireline tool is lowered into the well. (2) 0-3000 psi hand pumps and hoses are required to operate the Dual Pack-Off. Height Weight 1.74” 41 in (104 cm) 99lbs (45kg) Note: 1.elmar.500”) Otis Box Pack-Off 4 L-978423 Test Stump with 5 3/4”-4thd (4. Seal Kit does not include line sized parts .000”) Otis Box L-975102 Test Plug (Dummy Packing Element) • Minimum I. • 1 x Portable BOP Control Panel The unit contains a toolbox area for hand pumps and BOP hoses. BSEN 12079. Slickline TRANSPORT RACKS Transport Baskets SSR manufacture a range of transport baskets for slickline pressure control equipment.elmar. The equipment is held in place by scallops and secured by ratchet strops. The baskets can be manufactured to various standards. Containing the following equipment: • 2 x 4" ID x 8 Ft Lubricators • 2 x 3" ID x 8 Ft Lubricators • 1 x Stuffing Box c/w 16" Sheave and Bracket • 1 x 4" ID Single Hydraulic Wireline Valve • 1 x 4" to 3" Crossover The unit contains a tool box for hand pumps and hoses and the equipment is held in place by scallops and secured by (3) off ratchet strops. four point lift and forklift pockets in the base. Crossovers. BE 7072. Lubricators. 2002 www. (SSR Product Line) © Copyright Varco International Inc. Hay Pulleys.uk .7-1 etc. Containing the following equipment: Containing the following equipment: • 2 x 5 1/8" x 10 Ft Lubricators • 4 x 3" ID x 8 Ft Lubricators • 2 x 5 1/8" x 5 Ft Lubricators • 1 x 3" ID x 4 Ft Lubricators • 2 x 5 1/8" x 3 Ft Lubricators • 1 x Stuffing Box c/w 14" Sheave and Bracket The equipment is held in place by scallops and secured • 1 x 14" Hay Pulley by (3) off ratchet strops. The units on this page are an example of the range of equipment available. DNV 2. forklift pockets in the base. Hand Pumps and Hoses. Stuffing Box. MLA2-009 MLA3-Series Lubricator transportation frame assembly manufactured Lubricator and Wireline Valve transportation frame assem- to BSEN12079 specification with four point lift and bly manufactured to BS 7072 specification with solid sides. 42 4 MLA3-013 Lubricator and Wireline Valve transportation frame assembly manufactured to BS 7072 specification with open sides. four point lift and forklift pockets in the base.co. The baskets range from simple lubricator transportation units to full slickline rig up equipment to include Wireline Valves. H2S Service Dual Compact BOP and Transport Cage © Copyright Varco International Inc.000 psi 2-BOP TRANSPORT RACKS Pressure Equipment System This system consists of the 5 Series control module. • Accommodates single or dual BOPs. single lift transport frame Part Number L-690329 WEIGHTS CONTROL MODULE AND BOP Weight pounds 1.D. 2002 www. or 3” I.co.P. all accessories and 80ft of lubricator • BOPs housed in galvanised cages for ease of use • Top or end loading of module into frame • Galvanised lubricator runners (4 or 6ft joints) • Galvanised lubricator profiles (8 or 10ft joints) • Forklift runners • Large storage locker • Heavy duty. pressure control equipment. 5 Series 10.D.000 psi W.760 kilos 800 43 DIMENSIONS 4 inches L 148 W 48 H 70 centimetres L 375 W 121 H 178 • L-696950 5 Series ACCOMODATES THE FOLLOWING 2-BOP Grease and Lubricator x 8 Hydraulic Control Single or Dual BOP Module Grease and Hydraulic Control Module L-696950 Grease Head Tool Trap Tool Catcher Crossover Accessories EQUIPMENT STORAGE LAYOUT • 2 1/2” 10.uk .elmar. transport frame and a full set of 2 1/2” I. single lift transport frame Part Number L-690015 WEIGHTS CONTROL MODULE AND BOP Weight pounds 2. 10 Series 10. pressure control equipment.co.uk . 2002 www.D.552 kilos 1. Dual or Triple BOP Module Grease and Hydraulic Control Module L-697200 Grease Head Tool Trap Tool Catcher Crossover Accessories EQUIPMENT STORAGE LAYOUT • 3” 10. transport frame and a full set of 2 1/2".000 psi 3-BOP TRANSPORT RACKS Pressure Equipment System This system consists of the 10 Series control module.160 44 4 DIMENSIONS inches L 161 W 53 H 80 centimetres L 408 W 135 H 203 • L-697200 10 Series ACCOMODATES THE FOLLOWING 3-BOP Grease and Lubricator x 8 Hydraulic Control Single. all accessories and 80ft of lubricator • BOP’s housed in galvanised cages for ease of use • Galvanised lubricator runners for 4. • Accommodates a triple BOP. 6. 3” or 4" I. H2S Service Triple Compact BOP and Transport Cage © Copyright Varco International Inc.P. 8 and 10ft joints • Forklift runners • Large storage locker • Heavy duty.elmar.000 psi W. pressure control equipment.P. “lightweight” transport rack • L-690665 4 1/16” I. DNV 2. “lightweight” transport rack Part Number L-690598 WEIGHTS CONTROL MODULE AND BOP Weight pounds 2. dual or triple BOPs.7-1 compliant. 2002 www.uk .D.elmar. Dual or Triple BOP Control Module Grease and Hydraulic Control Module L-690597 Grease Head Tool Trap Tool Catcher Crossover Accessories EQUIPMENT STORAGE LAYOUT • 3” 10.D. • Accommodates single. H2S Service Dual “Lightweight” BOP © Copyright Varco International Inc.D. all accessories and 80ft of lubricator • BOPs housed in galvanised cages for ease of use • Top loading of module into frame • Galvanised lubricator profiles (4 to 10ft joints) • Forklift runners • Large storage locker • Heavy duty. single lift transport frame Options: • L-690598 3” I.co. TRANSPORT RACKS “E-Lite” Transport System This system consists of the 5 Series “E-Lite” control module and a full set of lightweight 3” or 4 1/16” I.200 DIMENSIONS 45 inches L 138 W 51 H 67 4 centimetres L 351 W 130 H 171 • L-690597 5 Series ACCOMODATES THE FOLLOWING “E-Lite” 3-BOP Lubricator x 8 Grease and Hydraulic Single.646 kilos 1.000 psi W. D. transport frame and a full set of 2 1/2” I.uk . or 3” I. single lift transport frame Part Number L-690208 WEIGHTS GREASE/HYDRAULIC CONTROL MODULES Weight pounds 3. pressure control equipment.D.elmar. 6.000 psi 3-BOP TRANSPORT RACKS Pressure Equipment System This system consists of the 15 Series grease and hydraulic control modules.700 DIMENSIONS 46 inches L 157 W 62 H 74 4 centimetres L 398 W 157 H 189 • L-697830 15 Series ACCOMODATES THE FOLLOWING 3-BOP Hydraulic Lubricator x 8 Control Module Triple BOP Hydraulic Control Module L-697830 Grease Control Module L-695740 Grease Head Tool Trap Tool Catcher Crossover Accessories EQUIPMENT STORAGE LAYOUT • L-695740 15 Series Grease Control Module © Copyright Varco International Inc.co. 15 Series 15. • Accommodates 3 BOPs. all accessories and 80ft of lubricator • Triple BOP housed in galvanised cage for ease of use • Galvanised lubricator runners for 4.748 kilos 1. 2002 www. 8 and 10ft joints • Forklift runners • Large storage lockers • Heavy duty. 000 PSI H2S 7”-5thd Stub Acme Pin L-971780 15/32” 5.elmar. The Hydraulic Pack-Off and 47 Stuffing Box works through a 4 hydraulic hand pump which applies pressure to a rubber element that is wrapped around the wireline and therefore provides the seal.000 psi and is suitable for H2S service. At the end of the shaft is a plate that locks into the back of the ram body and pushes and pulls the ram depending on the direction you turn the handles. PRESSURE CONTROL 5 1/2” Single Manual EQUIPMENT Heavy Duty Wireline Valve Elmar manufacture a manually operated single wireline valve with a 5 1/2" ID and a safe working pressure of 5.000 psi H2S 7”-5thd Stub Acme Box L-970058 5 1/2” 5. Positioned Pack-Off above the wireline valve. PART NUMBERS: MANUAL WIRELINE VALVE PART NUMBERS: HYDRAULIC PACK-OFF (HLWB) Part Working Wire Working I.500”) Elmar Slimline Pin L-970059 15/32” 5. and have an ACME threaded body with O-ring seal. This along with a hydraulic line wiper and stuffing box L-971780 gives protection against pressure in open hole situations.000 psi STD 9”-4thd (7.000 psi for open hole logging. Single manual ram wireline valves are to be found in service with working pressure ratings up to 5. 2002 www.uk . HYDRAULIC PACK-OFF (HLWB) The Hydraulic Pack-Off and Stuffing Box is designed to seal on a moving cable • Hydraulic under pressure.500”) Elmar Slimline MANUAL WIRELINE VALVE SECTION © Copyright Varco International Inc.co.750”) Bowen L-973845 15/32” 5. Service Quick Union Number Pressure Part Number Size Pressure Service Bottom Connection L-971770 5 1/2” 5. The Hydraulic Pack-Off and Stuffing Box L-971780 has a safe working pressure of 5.D.000 psi H2S 8 1/4”-4x2 (6.000 PSI H2S 8 1/4”-4x2 (6. The manually operated wireline valve can only be mechanically opened and closed by turning handles that are connected to a threaded shaft which screws into the body of the wireline valve. Once Valve the tools are in the well the internal parts can then be replaced.000 psi. the (HLWB) internal parts are removed • Manual Heavy before the wireline tools are Duty Wireline lowered into the well.750”) Bowen Male Pin L-973844 5 1/2” 5.000 PSI STD 9”-4thd (7. PRESSURE CONTROL EQUIPMENT Hydraulic Wireline Annular Valve The Elmar Hydraulic Wireline Annular Valve is designed to seal on a moving cable under pressure. once rigged up. it offers. This element seals on the cable outer armour against well pressure.000 psi STD 7”-5thd Stub Acme Pin 6” L-973746 0.52” 3.000 psi STD 9”-4thd (7. 2. as well as wiping the wire free of fluid. 7 9/16”-5 Stub Acme • Overshot L-971719 Test Cap Assembly. An Air Cleaner is integral to the unit. Several elements are split or slotted for ease of assembly. It is meant to be used for “Safety while Logging” applications and for Perforating with large guns.uk . ELMAR HYDRAULIC WIRELINE ANNULAR VALVE ASSEMBLY 48 STUFFING BOX OR PACK-OFF HAND PUMP (STEEL) 4 Part Number • Quick Union L-690730 HYDRAULIC HOSE ASSEMBLY Part Number Description L-691080 25ft Hose Assembly • Minimum 1/4” ID 100 R2AT Hose with 1/4” NPT Male Hose Ends Passage 1 3/4” • Quick Union L-690760 50ft and Snaptite Male and Female Connectors L-690740 100ft AIR HOSE ASSEMBLY • I. The Elmar Hydraulic Wireline Annular Valve seals by squeezing a split rubber element which is wrapped around the wire. L-971618 0. a clean bore of 6” to 6 1/2” (depending on connection type) to run a tool through.co. 7”-5 Stub Acme L-970835 Overshot Test Piece Assembly L-970838 Test Rod 15/32” • Logging SPARES Head L-971618K Service Kit L-971619K Service Kit * Depending upon bottom connection L-973746K Service Kit Note: Other line sizes available on request.000 psi STD 7 9/16”-5thd Stub Acme Box 6 1/2” L-971619 0. The cable and rope socket are initially threaded through the top section and connected to the head.46”-0. Positioned above the drilling BOP.52” 3.40” Part Number Description Air Hose Assembly L-690541 1/4” ID ARO Hose PRESSURE TEST ACCESSORIES • *I.46”-0. It is designed so that the rubber element which is in direct contact with the wire can be easily replaced. A Hydraulic hand pump is required to operate the pack-off. or a “shooting nipple”. L-831270 Packing 15/32” PART NUMBERS Working Part Number Wire Size Pressure Service Lower Connection I.D.D. 2002 www.D.46”-0. 6” to 6 1/2” L-970989 Test Plug Assembly. In subsequent runs the top section is lifted with the logging head and remains around the cable while tools are laid down.500”) Elmar Pin 6” © Copyright Varco International Inc.elmar.52” 3. D. It is designed so that the rubber element which is in direct contact with the wire can be easily replaced. The cable and rope socket are initially threaded through the upper and middle sections and connected to the head. it offers. or a “shooting nipple”. 7 9/16”-5 Stub Acme • Logging L-971719 Test Cap Assembly.co. as well as wiping the wire free of fluid. 2. ELMAR HYDRAULIC WIRELINE ANNULAR VALVE ASSEMBLY 49 4 • Upper Section STUFFING BOX OR PACK-OFF HAND PUMP (STEEL) Part Number • Quick Union L-690730 x (2) HYDRAULIC HOSE ASSEMBLY Part Number Description • Minimum • Middle Section Hose Assembly L-691080 x (2) 25ft 1/4” ID 100 R2AT Hose with Passage 1 3/4” • Quick Union 1/4” NPT Male Hose Ends L-690760 x (2) 50ft and Snaptite Male and Female Connectors L-690740 x (2) 100ft • I. a clean bore of 6” to 6 1/2” (depending on connection type) to run a tool through. In subsequent runs the upper and middle sections are lifted with the logging head and remains around the cable while tools are laid down. 7”-5 Stub Acme Head L-970835 Overshot Test Piece Assembly * Depending upon bottom connection L-970838 Test Rod 15/32” Note: Other line sizes available on request. An Air Cleaner is integral to the unit. once rigged up.000 psi H2S 7”-5thd Stub Acme Pin © Copyright Varco International Inc.46”-0. Positioned above the drilling BOP. 2002 www.uk . A Hydraulic hand pump is required to operate the pack-off.elmar. This element seals on the cable outer armour against well pressure.52” 3. The Elmar Dual Hydraulic Wireline Annular Valve seals by squeezing a split rubber element which is wrapped around the wire. 6” to 6 1/2” • Overshot • Lower Section PRESSURE TEST ACCESSORIES L-970989 Test Plug Assembly. PRESSURE CONTROL Dual Hydraulic Wireline EQUIPMENT Annular Valve The Elmar Dual Hydraulic Wireline Annular Valve is designed to seal on a moving cable under pressure. SPARES L-970483K Service Kit L-831270 Packing 15/32” PART NUMBERS Part Number Wire Size Working Pressure Service Lower Connection L-970483 0.D. Several ele- ments are split or slotted for ease of assembly. It is meant to be used for “Safety while Logging” applications and for Perforating with large guns.40” AIR HOSE ASSEMBLY Part Number Description L-690541 Air Hose Assembly 1/4” ID ARO Hose • *I. The M3000 Lower Assembly offers a through bore of 6 1/2” ID maximum (depending on connection type). Part Number The M3000 is designed so that the rubber element which is in L-690730 direct contact with the wire can be easily replaced. • Tulip Wire • Lower Assembly Guide Figure 1 opposite: Illustrates the rig-up as wireline intervention work commences. the M3000 Lower Assembly comprises a lower body and a lower • Upper Assembly packing assembly which can be easily disassembled for ease of rig-up. they have removed • Lower Body the wireline clamp and have lowered the extra lubricator and 50 Port M3000 Upper Assembly to make-up to the M3000 Lower 4 Assembly. they have cut Screws Packing the wire and threaded the wire through the M3000 Upper Assembly Assembly and the extra lubricator section(s) and/or pump-in • Pump-in/ sub. two valves and a suitable by-pass hose are required for equalisation and bleed-off.co. Part Number Description Hose Assembly A Hydraulic hand pump is required to operate the packing L-691080 25ft 1/4” ID 100 R2AT Hose with element.500”) Slimline EØ5 Lower Assy L-971473 0. • Air Cleaner Figure 2: Illustrates the position where the wireline crew have • Lock-Down • Lower clamped the wire above the Lower Assembly. A two step procedure will allow the bird cage to be removed from the well and the wireline tool to be raised above the drilling BOP in order that it may be closed.46” SPARES L-971472K Service Kit L-971473K Service Kit L-831270 Packing 0. AIR HOSE ASSEMBLY Part Number Description PART NUMBERS Part Wire Working Description Number Size Pressure Service Bottom Connection Air Hose Assembly L-690541 1/4” ID ARO Hose Upper Assy L-971472 0. L-970835 Overshot Test Piece Assembly L-970838 Test Rod 0. Figure 3: Illustrates the position after equalisation across the M3000 lower packing element and slacking off the lower • Overshot packing lock-down screws to allow the lower packing to be raised with the wire/tool. or a “shooting nipple”. HYDRAULIC HOSE ASSEMBLY An Air Cleaner is integral to the upper and lower assembly.46”-0.g. It is to be used for “Safety While Logging” applications. Several elements of the lower packing assembly are either slotted or split in order that the cable head with rope socket can remain intact. Each element seals on the cable our armour against well pressure.Dual Hydraulic EQUIPMENT Wireline Annular Valve The Elmar Dual Hydraulic Annular Wireline Valve (M3000) is a two piece tool which is designed to seal on a moving cable under pressure and which if necessary allows the introduction of extra lubricator sections to the wireline rig-up if the operating conditions necessitate this step.000 psi STD 9”-4thd (7. as well as wiping the wire free of fluid. 2002 www. Positioned above the drilling BOP. Seal Kits comprise O-Rings and BURs only.46”-0.52” 3.46” © Copyright Varco International Inc. they have tied the two loose ends of wire together and Equalisation have taken the tool weight on the winch. bird cage or a well “kick”. The M3000 upper and lower packing assemblies seal by squeezing a split rubber element which is wrapped around the STUFFING BOX OR PACK-OFF HAND PUMP (STEEL) wire.elmar. 2. In the course of the wireline intervention it may be necessary to add lubricator sections with the Upper Assembly installed to overcome a wireline problem e.52” 3. perforating with large guns and other similar wireline intervention work.000 psi STD 9”-4thd (7.uk . PRESSURE CONTROL M3000 .500”) Slimline EØ5 PRESSURE TEST ACCESSORIES Note: Other line sizes available on request. 1/4” NPT Male Hose Ends L-690760 50ft and Snaptite Male and Female Connectors L-690740 100ft A pump-in sub. 000 PSI WORKING PRESSURE (STD SERVICE) • M3000 Upper Assembly • Lower Packing Assembly • Lubricator Section(s) • Wireline Logging Tool 51 4 • Pump-in Sub • Lock-down • Lock-down Screws Screws Released • Lower Body • M3000 Lower Assembly Figure 1 Figure 2 Figure 3 © Copyright Varco International Inc.Dual Hydraulic EQUIPMENT Wireline Annular Valve Cont’d ELMAR DUAL HYDRAULIC ANNULAR WIRELINE VALVE 3.uk . 2002 www. PRESSURE CONTROL M3000 .elmar.co. 76” 8 1/2”-4thd (7.000 psi WP range.89” 6 3/4”-4thd (5.000 psi 10. 2002 www. High Strength Stainless Steel “Slimline” and “Slimlite” lubricator are available from 2ft to 20ft lengths. Thread Details Pressure Pressure Service 5 1/2” 4.250”) Slimline 3.000 psi H2S Slimline/Slimlite Unions © Copyright Varco International Inc.elmar.375”) Slimlite 5.000 psi 7. The “Slimline” range of pressure control equipment uses lubricators made out of L-80 or P-110 Casing tubes.000 psi 10.89” 6 3/4”-4thd (5. PRESSURE CONTROL EQUIPMENT Slimline and Slimlite Equipment The Elmar “Slimline” and "Slimlite" equipment complements Elmar's range of large bore pressure control equipment.500 psi H2S ELMAR SLIMLITE IDENTIFICATION CHART 5 1/2” 4.uk .76” 9”-4thd (7.500 psi STD 4 7 5/8” 6.500”) Slimline 5. or for perforating operations with large casing guns.500”) Slimlite 5.0 X Working Pressure and complies with API 6A • Slimlite Tube specifications.5 safety factor with Test Pressure = 1.000 psi 7. the equipment is typically used during “Open Hole” wireline intervention work. Available in H2S and STD service.375”) Slimline 5.The “Slimline” equipment has a 1.500 psi STD 52 7 5/8” 6.000 psi H2S service rating.500”) Slimline 5.co.62” 9 1/2”-4thd (7.62” 9 1/2”-4thd (7. ELMAR SLIMLINE IDENTIFICATION CHART Slimline Working Test Size I.000 psi 7. • Slimline Tube Elmar’s new "Slimlite" range of pressure control L-80 or P-110 equipment uses high strength stainless steel API Casing lubricator tubes with a 5.000 psi H2S 7 5/8” 6.500 psi STD 7 5/8” 6.000 psi and 5.000 psi 4.5 X Working Pressure in the 3.0 safety factor with Test Pressure = 2. Elmar "Slimlite" equipment has a 2.D. 000 psi and with internal diameters from 2 1/2" to 4".000 psi working pressure rating • H2S and Standard Service • 2 1/2" through to 4" ID • Integral equalizer valve • Customer's specified top and bottom unions • Operates with 3. This allows the pressure control equipment string to be tested to full allowable working pressure without applying pressure from above to the Wellhead Gate Valves. designed for use with Surface Pressure Control Equipment. The Ball Valve is delivered complete with suitable top and bottom Quick Union Connections to fit the Customer's string.750”) Bowen 76-000109 3” 10.000 psi hydraulic pressure • Isolates wellhead gate during pressure testing • Back-up of wellhead valves on work-over operations • Allows protection of perforating guns when pressure testing the surface Pressure Control Equipment 53 4 Part Number 76-000109 PART NUMBERS Part Number I.000”) Bowen 76-000132 4” 10.000 psi H2S 8 1/4”-4x2 (6.000 psi STD 4 3/4”-4thd (3.250”) Otis © Copyright Varco International Inc.000 psi STD 4 3/4”-4thd (3.D. 2002 www.000 psi H2S 6 5/16”-4thd (4.375”) Bowen 76-000123 3” 5.000 psi H2S 4 3/4”-4thd (3. Working Pressure Service Quick Union 76-000103 3” 5.750”) Bowen 76-000106 3” 10.elmar.000 psi STD 5 1/2”-4x2 (4. It is operated with a hydraulic hand pump or a hydraulic actuator and is normally installed below the Wireline Valve and above the Wellhead Gate Valves. • Up to 15.uk . PRESSURE CONTROL EQUIPMENT Hydraulic Ball Valve The Hydraulic Ball Valve is a full-opening.000 psi H2S 5 3/4”-4thd (4.000 psi STD 4 3/4”-4thd (3.co.000”) Otis 76-000102 3” 10. The Hydraulic Ball Valve is available in working pressures up to 15. hydraulically controlled valve.375”) Bowen 76-000117 4” 10.000”) Otis 76-000111 3” 10.000 psi H2S 5 3/4”-4thd (4.750”) Bowen 76-000101 2 1/2” 10.750”) Bowen 76-000104 2 1/2” 5.000 psi H2S 8 3/8”-4thd (5. 312” Multi Line Ram Seal Dual Compact Wireline Valve c/w Multi Line Ram Seals © Copyright Varco International Inc.000 psi 4” .312” L-979939 10. the Elmar Multi Line Ram Seal has been designed to seal a range of line sizes from blind and cover 0.6 1/2” Blind to 0.312” braided line using a specially developed elastomer. Ram Detail Part Number L-979939 6 3/8” Multi Line Ram Seal PART NUMBERS 54 Part Number Working Pressure Size Line Size 4 L-980081 10. 2002 www.312” L-970250 10.4 1/2” Blind to 0.000 psi working pressure and -30°C to 121°C.5 1/2” Blind to 0. The ram seal is directly interchangeable with conventional seals in Elmar’s wireline valves.000 psi 5” .312” L-970103 10.092” Slickline through to 0. H2S service. For use up to 10.000 psi 6” .elmar.co.uk . PRESSURE CONTROL EQUIPMENT Multi Line Ram Seal Where conventional seals are sized for one line size only.000 psi 3” Blind to 0. 3” Q-GUIDE™ ram assembly dressed with Viton seals for 5/16” wireline. The Q-GUIDE™ has been designed to accommodate eccentric set-ups where the wireline goes through the Wireline valve body at an angle and can be trapped by the rams before falling in the cable groove.5” L-972668 * * 5-5.VITON 1 Blind .3” Q-GUIDE™ ram assembly dressed with multiline seals for Blind through to 5/16” wireline. The Q-GUIDE™ style of ram has been developed to replace integral guide style rams. RAM ASSEMBLY PART NUMBER BOP Size Generic Q-GUIDE™ Assembly Number Coding 3” L-972667 * * 4-4. is a new proprietary design (Patents Pending) that provides a positive alignment for the wireline. Inner and outer seals used in the Q-GUIDE™ are the same as used in the current styles of ram bodies. The Elmar multi-line inner seal can be used with the Q-GUIDE™ ram. • Rams with Integral Guides © Copyright Varco International Inc.1/2” (Q-GUIDE™ Patents Pending) CONVENTIONAL RAM DESIGN LINE SIZE A B C D E F G H J M • Rams with Standard 0.5” L-972632 * * 6-6.elmar. PRESSURE CONTROL EQUIPMENT Q-GUIDE™: A New Ram Design The Elmar Q-GUIDE™ ram. The Q-GUIDE™ is available for all sizes of wireline valves.5” L-972631 * * 55 4 ELASTOMER V VITON N NITRILE H HYD NITRILE MULTILINE RANGE . L-972667FV . V-shaped flat guides on either side of the inner seal restrict the wireline so that the section of line contacting the inner seal is always centred and parallel to the wireline valve axis.co.125” 3/16” 7/32” 1/4” 9/32” 5/16” 3/8” 7/16” 15/32” Multi Guides Plates Note: Other line sizes are available upon request Ordering Example: L-972667M1 .5/16” New Q-GUIDE™ Ram Assembly 2 5/16” . 2002 www.uk . the elastomers from tear resistant Nitrile and the shear blades from through hardened alloy steel.108” . The ram bodies are manufactured from H2S resistant alloy steel. dependant on BOP ram assembly size.108” . For use with up to 15/32” wire.108” .3” .6 1/2” BOP Size 56 PART NUMBERS 4 Part Number BOP Size Shearing Capacity L-977452 2 1/2” .15/32” wireline Shear and Seal Ram Note: 1.15/32” wireline L-972357 4” .uk . The shear and seal ram assembly can be installed in Elmar Surelok and Compact design Wireline Valves of up to 10.3” version) guiding and shearing capacity.15/32” wireline L-980016 5” . PRESSURE CONTROL Shear and Seal EQUIPMENT Wireline Ram Assembly The Elmar Shear and Seal Wireline Ram assembly has been developed to satisfy the requirement for wireline operators to be able to shear their wire and seal the well independently of the well control equipment used by the drilling or oil company. Triple Compact Wireline Valve c/w Shear and Seal Wireline Rams © Copyright Varco International Inc.4 1/2” .15/32” wireline L-979366 6” . Ram Detail Shear and Seal Ram Assembly 4 .elmar. 2.108” .6 1/2” . 2002 www.5 1/2” . Hardened materials are susceptible to sulphide stress cracking (SSC).co.000 psi working pressure and has a full bore (except 2 1/2” . Up to 15/32” shearing capabilities dependant on BOP ram sizes. The Safety Flow Diverter is installed on top of the wireline valve with the cable in the wellbore.000 and 10.000 psi 4 3/4”-4thd (3.375”) Bowen L-972674 STD 10.000 psi 6 1/8”-4x2 (4. Leaked fluids are diverted through a high-pressure hose.000 psi 6 1/2”-4thd (4. 3.000 psi 9”-4thd (6.750”) Elmar L-970285 H2S 10.500”) Otis L-979917 H2S 5.750”) Otis L-970491 H2S 10. (e. • Protects personnel from residual leakage through Wireline Valve • 1/4” NPT • Integral Cable Clamp available for all electrical Drain Port wireline sizes • Available to fit all equipment strings • 5. Mounting of the Diverter is possible without cutting the cable since all components are split.750”) Otis L-979920 H2S 10.000 psi 5 1/2”-4x2 (4. PRESSURE CONTROL Safety Flow Diverter EQUIPMENT and Cable Clamp The Safety Flow Diverter is a safety device designed to provide an extra measure of safety whenever it is necessary to work around the wellhead with the wireline valve closed on a cable and the lubricator removed. STD and H2S Service • High Pressure Hose assembly to divert leaked fluid BLEED-OFF HOSE ASSEMBLY Part Number Description 57 1/2" Hose Assembly x 60ft long 4 with Hex union and ‘T’ piece L-690586 for low pressure return.000 psi 11 1/2”-4thd (8.000 psi 6 5/16”-4thd (4.co. The Safety Flow Diverter provides an auxiliary seal around the cable to contain and divert any residual leakage through the wireline valve.000 psi 4 3/4”-4thd (3.000 psi 8 1/4”-4x2 (6.750”) Elmar L-972953 STD 10.elmar.000 psi 6 1/2”-4thd (4.750”) Bowen L-970413 H2S 10.000”) Bowen L-970434 H2S 10. The Diverter incorporates a Cable Clamp in a compact assembly.000 psi 4 3/4”-4x2 (3.500 psi working pressure.750”) Bowen L-972899 H2S 10.000 psi 8 1/4”-4x2 (6.375”) Bowen L-970291 H2S 10.000”) Otis L-972914 H2S 10.g.000 psi rating. 2002 www. Part Number L-978839 PART NUMBERS Part Number Service Working Pressure Quick Union L-970276 H2S 5. stranded cable repairs).uk .000 psi 5”-4thd (3.375”) Bowen L-972951 STD 10.750”) Bowen L-979907 STD 5.250”) Otis Note :Line size to be specified at time of ordering © Copyright Varco International Inc.750”) Otis L-970425 H2S 5.000 psi 5 1/2”-4x2 (4.000 psi 5 3/4”-4thd (4. D.D. PRESSURE CONTROL EQUIPMENT Turn Around Sheave (TAS) The Turn Around Sheave has been specially designed to reduce the overall height of the pressure equipment string.D.25” O. (2” -6-60° for SWS PART NUMBERS flotubes and 2” -10 TPI for concentric flotubes). Lubricator.25” O.co. Adapter • Ball Check Valve • Tool Catcher • Spreader Beam • Grease Injection Head • Stuffing Box and Line 58 Wiper 4 • Grease Head Adapter • Grease Injection • Tool Catcher Adapter • Lubricator • Bottom Sheave Clamp ACCESSORIES • Wireline Valve L-978923 Adapter. tube L-680218 Insert for 3. Part Working 2.D.75” O. 2”-6-60° Box L-978924 Adapter. Lubricator.elmar. 5.25” O.D.25” O.S.000 PSI H2S 2”-8 UN Box 12” . 2”-10TPI Acme Box • Wireline L-978928 Adapter.D. tube L-690099 Universal Lower Sheave Clamp L-690155 Universal Lower Sheave Clamp. tube L-680331 Insert for 5. 2”-6-60° Pin L-978927 Adapter. With the conventional pressure equipment system the top sheave is positioned above the tool catcher. tube L-680918 Insert for 3. tube L-680217 Insert for 5. Service Wellhead Connection Sheave Size Line Size Number Pressure L-977215 5. 6.000 PSI H2S 2”-8 UN Box 12” . tube L-680216 Insert for 5. load pin and meter 1. grease injection control head and line wiper. 4” ID.000 PSI STD 2”-8 UN Box 12” . thus reducing the overall height of the system.000 PSI STD 2”-8 UN Box 12” .uk . the grease injection control head and line wiper can be connected vertically downward. By installing the sheave inside a pressure retaining chamber and connecting one end to the tool catcher.320” L-977514 5. TURN AROUND SHEAVE RIG-UP (c/w Elmar Compact Mast) • Drop Sheave • Turn Around Sheave • T.220” L-977112 5.D. 2002 www. Sheave wheels available for alternative line sizes.220” L-977513 5.50” O. 14” Wheel II I II I I I II I I I I I I I I I I I I I I I II I II I I I I II I I I I I I I I I II I I I I I I IIII IIIII I I I I I I I I I I I II I I II II I I II I II L-690256 Universal Spreader Beam.75” O.000 PSI H2S 2”-8 UN Box 14” .A. eliminating the need to purchase all new items.75” O. 4” ID. 14” Wheel L-680215 Insert for 6. 2”-10TPI Acme Pin Compact Mast L-690174 Spreader Beam. The design of the Turn Around Sheave allows the operator to utilise existing equipment (grease injection control heads and line wipers).D. Grease Head and Tool Catcher adapters required depending on flotube type. Notice that the Turn Around Sheave must be secured to a member rated 2 x Maximum Line Pull (similar to a Wireline Top Sheave) and cannot be used unsupported.230” © Copyright Varco International Inc.320” L-973111 10. ) • Swivel eye connection • Takes standard Line Wipers Pulley shown open for fitting wire WEIGHTS Weight Pounds (Kilos) Hay Pulley 15.000lbs. 2002 www. The composite material used in the hay pulley has excellent wear characteristics and also helps to reduce metal to metal damage on expensive wirelines.Line Wiper Mount Bracket AssemblyMPA6-005 • Floor Stand SSR Part Number MPA2-024 Benefits: • Ease of handling 59 • Ease of wire installation 4 • Reduces wear on expensive wirelines Features: • Lightweight (under 7kgs) • Accepts Floor Stand • Line pull 2.uk . The pulley is opened by simply pulling on two rings on one side of the pulley. Accessories: • Line Wiper .) • Test load 5.elmar.500lbs.500 lbs.2 (6. it then swivels on the centre pin to an open position to allow the wire to be easily installed on the wheel.500kgs (5.9) WHEEL SIZES Size 16” Wheel for the following wire sizes: • 0.000kgs (11. The centre pin has a fixture to accept a lightweight floor stand if required.092” • 0. PRESSURE CONTROL MPA2 Series 2 1/2 Tonne EQUIPMENT Hay Pulley Assembly The SSR Lightweight Hay Pulley assembly is designed for standard and heavy duty operations with slickline wire sizes of up to 0.125" diameter and line pulls of up to 5.co.125” (SSR Product Line) © Copyright Varco International Inc.108” • 0.Line Wiper B111-006 .